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KGBPN42011SP

Installation Instructions

Gas Conversion Kit Propane-to-Natural for

1 Stage Condensing (90%+) and

Non-Condensing Gas Furnaces

40,000 BTUH to 140,000 BTUH Only

C E RT I F I E D

Read the entire instruction manual before starting the installation.

SAFETY CONSIDERATION

!

WARNING

FIRE, EXPLOSION, ELECTRICAL SHOCK, AND CARBON

MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal injury or

death.
This conversion kit shall be installed by a qualified service

agency in accordance with the manufacturer’s instructions and

all applicable codes and requirements of the authority having

jurisdiction. If the information in these instructions is not

followed exactly, a fire, explosion, or production of carbon

monoxide could result causing property damage, personal

injury, or loss of life. The qualified service agency is responsible

for the proper installation of this furnace with this kit. The

installation is not proper and complete until the operation of the

converted appliance is checked as specified in the

manufacturer’s instructions supplied with the kit.

!

AVERTISSEMENT

LE FEU, L’EXPLOSION, CHOC ELECTRIQUE,

ET MONOXYDE DE CARBONE EMPOISONNER

Cette trousse de conversion doit être installée par un servie

d’entretien qualifié, selon les instructions du fabricant et selon

toutes les exigences et tous les codes pertinents de l’autorité

compétente. Assurezvous de bien suivre les instructions dans

cette notice pour réduire au minimum le risque d’incendie,

d’explosion ou la production de monoxyde de carbone pouvant

causer des dommages matériels, de blessure ou la mort. Le

service d’entretien qualifié est responsable de l’installation de

cette trousse. L’installation n’est pas adéquate ni complète tant

que le bon fonctionnement de l’appereil converti n’a pas été

vérfié selon les instructions du fabricant fornies avec la trousse.

Installing and servicing heating equipment can be hazardous due

to gas and electrical components. Only trained and qualified

personnel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions

such as cleaning and replacing air filters. Trained service

personnel must perform all other operations. When working on

heating equipment, observe precautions in the literature, on tags,

and on labels attached to or shipped with the unit, and other

safety precautions that may apply.
Follow all safety codes. In the United States, follow all safety

codes including the current edition of the National Fuel Gas Code

(NFGC) NFPA No. 54/ANSI Z223.1. In Canada, refer to the

current edition of the National Standard of Canada, Natural Gas

and Propane Installation Codes (NSCNGPIC), CAN/CSA

B149.1

and .2. Wear safety glasses and work gloves. Have a fire

extinguisher available during start

up, adjustment steps, and

service calls.
Recognize safety information. This is the safety

alert symbol 

.

When you see this symbol on the furnace and in instructions or

manuals, be alert to the potential for personal injury. Understand

the signal words DANGER, WARNING, CAUTION and NOTE.

The words DANGER, WARNING, and CAUTION are used with

the safety alert symbol. DANGER identifies the most serious

hazards which 

will 

result in severe personal injury or death.

WARNING signifies a hazard which 

could 

result in personal

injury or death. CAUTION is used to identify unsafe practices

which 

may 

result in minor personal injury or product and property

damage. NOTE is used to highlight suggestions which 

will 

result

in enhanced installation, reliability, or operation.

INTRODUCTION

!

WARNING

FIRE, EXPLOSION, ELECTRICAL SHOCK AND CARBON

MONOXIDE POISONING HAZARD

Failure to follow instructions could result in personal injury,

death or property damage.
Improper installation, adjustment, alteration, service,

maintenance, or use can cause carbon monoxide poisoning,

explosion, fire, electrical shock, or other conditions, which

could result in personal injury or death. Consult your distributor

or branch for information or assistance. The qualified installer

or agency must use only factory

authorized kits or accessories

when servicing this product.

!

WARNING

FIRE, EXPLOSION, ELECTRICAL SHOCK

HAZARD

Failure to follow this warning could result in personal injury,

death or property damage.

Gas supply MUST be shut off before disconnecting electrical

power and proceeding with conversion.

Summary of Contents for KGBPN42011SP

Page 1: ...n perform basic maintenance functions such as cleaning and replacing air filters Trained service personnel must perform all other operations When working on heating equipment observe precautions in th...

Page 2: ...ZW037 1 VALVE CVRSN KIT W R SPRING 92 0935 323267 701 1 PARTS ASSY 42 323267 702 1 PARTS ASSY 43 323267 703 1 PARTS ASSY 44 323267 704 1 PARTS ASSY 45 339851 701 1 LABEL KIT 339851 702 1 LABEL KIT 319...

Page 3: ...in yearly specific gravity average for local gas supply 3 Find installation altitude in Table 3 For Canada altitudes of 2000 to 4500 ft use U S A Altitudes of 2001 to 3000 ft in Table 3 4 Find closest...

Page 4: ...43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219 925 44 3 2 44 3 4 44 3 5 44 3 6 950 44 3 1 44 3 2 44 3 3 44 3 4 750 42 3...

Page 5: ...625 43 3 7 42 3 2 42 3 3 42 3 4 650 43 3 5 43 3 6 43 3 7 43 3 8 675 44 3 7 44 3 8 43 3 4 43 3 5 10000 700 44 3 4 44 3 5 44 3 7 44 3 8 3048 725 44 3 2 44 3 3 44 3 4 44 3 5 Orifice numbers shown in BOLD...

Page 6: ...stment screw 5 Remove the Propane regulator spring white 6 Install the natural gas regulator spring silver 7 Install the regulator adjustment screw 8 Turn the adjusting screw clockwise in 8 5 full tur...

Page 7: ...its splice connection with the yellow wire of the furnace wire harness Disconnect and discard this orange wire and the splice connection c Connect the yellow wire of the furnace wire harness see b abo...

Page 8: ...3 For Canada altitudes of 2000 to 4500 ft use U S A Altitudes of 2001 to 3000 ft in Table 3 4 Find closest natural gas heat value and specific gravity in Table 3 5 Follow heat value line and specific...

Page 9: ...tion instructions Figure 12 Conversion Rating Plate Label A13070 LABEL APPLICATION 1 Fill in Conversion Responsibility Label 339851 205 and apply over Propane Conversion Responsibility Label Date name...

Page 10: ...amage Improper installation adjustment alteration service maintenance or use can cause carbon monoxide poisoning explosion fire electrical shock or other conditions which could result in personal inju...

Page 11: ...fore installing modifying or servicing system main electrical disconnect switch must be in the OFF position and install a lockout tag There may be more than one disconnect switch Lock out and tag swit...

Page 12: ...er burner Low NOx models in downflow or horizontal positions must use Table 6 21 000 Btuh per burner See input listed on rating plate Use Table 5 22 000 Btuh per burner for models 58DLA 58PHA 58PHB 58...

Page 13: ...44 3 4 44 3 5 43 3 2 U S A 2001 to 3000 610 to 914 800 42 3 4 42 3 5 42 3 6 42 3 7 825 42 3 2 42 3 3 42 3 4 42 3 5 850 43 3 7 43 3 8 42 3 2 42 3 3 875 43 3 5 43 3 6 43 3 7 43 3 8 900 43 3 3 43 3 4 43...

Page 14: ...25 43 2 9 43 3 0 43 3 1 43 3 2 750 43 2 7 43 2 8 43 2 9 43 3 0 775 43 2 6 43 2 7 43 2 7 43 2 8 800 43 2 4 43 2 5 43 2 6 43 2 7 825 43 2 3 43 2 3 43 2 4 43 2 5 850 43 2 1 43 2 2 43 2 3 43 2 4 U S A 700...

Page 15: ...4 43 3 5 900 43 3 0 43 3 1 43 3 2 43 3 3 925 43 2 8 43 2 9 43 3 0 43 3 1 950 43 2 7 43 2 8 43 2 9 43 2 9 975 43 2 5 43 2 6 43 2 7 43 2 8 1000 43 2 4 43 2 5 43 2 6 43 2 7 U S A 3001 to 4000 914 to 1219...

Page 16: ...8 43 2 9 650 43 2 5 43 2 5 43 2 6 43 2 7 675 43 2 3 43 2 4 43 2 4 43 2 5 700 43 2 1 43 2 2 43 2 3 43 2 3 725 48 3 7 43 2 0 43 2 1 43 2 2 750 48 3 5 48 3 6 48 3 7 43 2 0 U S A 9001 to 10 000 2743 to 3...

Page 17: ...itch Lock out and tag switch with a suitable warning label Verify proper operation after servicing For J and G valves See Figure 24 1 Be sure gas and electrical supplies to furnace are off 2 Remove ca...

Page 18: ...re than one disconnect switch Lock out and tag switch with a suitable warning label Verify proper operation after servicing 1 Be sure main gas and electric supplies to furnace are off 2 Remove Low Gas...

Page 19: ...ressure tap on gas valve 2 Turn on furnace power supply 3 Turn gas supply manual shutoff valve to ON position 4 Turn furnace gas valve switch to ON position 5 Jumper R W thermostat connections on cont...

Page 20: ...ition 7 Jumper R and W thermostat connections to call for heat See Figure 13 8 Check manifold orifices for gas leaks when main burners ignite 9 Adjust gas manifold pressure Refer to Table 5 or Table 6...

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