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8

MAINTENANCE & LUBRICATION

8.14

BLEEDING THE FUEL SYSTEM - DIESEL _________________________________

The fuel system must be bled when:

•

Starting the engine for the first time.

•

The fuel tank becomes completely empty.

•

The engine has not been used for an extended
period of time.

•

The fuel filter and/or fuel lines have been loosened,
removed or replaced.

1.

Fill the fuel tank.

2.

Open the air vent on top of the fuel filter.

3.

Turn the ignition switch to START to operate the fuel
pump. Allow the pump to run until a steady stream of
fuel is coming out of the fuel filter air vent. Stop the
pump and close the air vent.

4.

Open the air vent on top of the injection pump, open
air vent only when engine is NOT running.

5.

Turn the ignition switch to START to operate the fuel
pump. Allow the pump to run until a steady stream of
fuel is coming out of the injection pump air vent. Stop

the pump and close the air vent.

CAUTION

Contact With Diesel Fuel Can

Damage Your Skin. Use Gloves When

Working With Diesel Fuel. If You

Come In Contact With Diesel Fuel,

Wash It Off Immediately.

CAUTION

Dispose Of Used Diesel Fuel

In Accordance With Local Regulations

1. Fuel Filter Air Vent

2. Secondary fuel filter

1. Injection Pump Air Vent

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Содержание 62706

Страница 1: ...62706 GP400 Diesel Kubota E3B Series GY Product code USAD004 GP400 Diesel Kubota E4B Series GY4 Product code USAD004 GP400 Diesel Kubota E4B Series GY5 Product code USAD004 WARNING WARNING If incorre...

Страница 2: ...ine 47 Driving 47 Mowing Procedure 47 To Stop The Engine 48 How To Remove A Blockage From Cutting Units 48 Backlapping 49 Backlapping Procedure 50 Transporting On A Trailer Or Flat Bed 50 Slinging And...

Страница 3: ...of operation service and repair specified by the manufacturer are understood to be part of the correct use ALL operators MUST read through this manual and understand the Safety Instructions controls l...

Страница 4: ...on for the operator seat Chassis Stamp The Serial number and date code B are marked on the chassis under the seat plate Engine Identification Serial Plate Location of Serial number plate The engine se...

Страница 5: ...omes Europark Ipswich IP3 9TT England B C D E Kg A F West Road Ransomes Europark Ipswich IP3 9TT England B A Weight of ROPS B Date Code C Standard Used D Part Number E Used on Product F Serial Number...

Страница 6: ...tective Equipment PPE and take instruction from the technical manuals applicable to the machine Remove and store correctly 1 Batteries 2 Fuel 3 Engine coolant 4 Oils Disassemble the structure of the m...

Страница 7: ...www Ransomes Jacobsen com Select the CUSTOMER CARE tab You now have access to Parts drawings and lists to help with the identification of spare parts 2 Website www Ransomes Jacobsen com Select the SU...

Страница 8: ...__________ Record the key numbers shown below Starter Switch Diesel tank Record the machine and engine numbers shown below The machine serial number is found on the registration plate and the engine s...

Страница 9: ...operate equipment that is not in correct order or without decals guards shields deflectors or other protective devices fastened When you mow with a side discharge deck DO NOT operate the cutting unit...

Страница 10: ...ible g When you drive in the reverse direction look behind you and down to make sure the path is clear Do not operate the cutting units when you drive in the reverse direction h Use caution when you g...

Страница 11: ...the ground away from your vehicle before you fill the container e Refuel the mower before you start the engine When the engine is in operation or while the engine is hot never remove the fuel cap or...

Страница 12: ...the hydraulic fluid surgically within a few hours or gangrene can occur n When you service the hydraulic system make sure the hydraulic fittings tubes and hoses are tightened to the correct torque Ma...

Страница 13: ...ician If additional information or service is needed Contact your Authorized Ransomes Jacobsen Dealer who knows the latest methods to service this equipment and can give that service WARNING The Inter...

Страница 14: ...ven Off Road A Seat Belt Must Be Worn Only When A Rops Frame Is In Position This Warning Is Because A Seat Belt Must Be Worn With A Rops To Follow The Machinery Directive 2006 42 EC Sections 3 2 2 Sea...

Страница 15: ...combined value of the activities WARNING Never Mow If There Is A Risk Of Lightning Or You Hear Thunder If You Are In The Middle Of Mowing Stop In A Safe Place Turn Off The Engine And Go Inside a Build...

Страница 16: ...ype mini pump Injection Pressure 13 73 MPa 140kgf cm Injection Timing Before T D C 21 20 Compression Ratio 23 1 23 5 1 Fuel No 2 D Diesel fuel ASTM D975 Lubrication API Classification Above CF grade O...

Страница 17: ...Wheel Track 121 7 cm 48 inches G Wheel Base 2 Wheel Drive 133 2 cm 52 44 inches G Wheel Base 3 Wheel Drive 125 5 cm 49 5 inches H Turning Circle 2 Wheel Drive 368 cm 144 88 inches H Turning Circle 3 W...

Страница 18: ...orward 0 3 km h 0 1 9 mph Reverse Transport 0 12 km h 0 7 5 mph Forward 0 3 km h 0 1 9 mph Reverse Steering Hydrostatic power steering 2 5 turns lock to lock with 330mm 13 inches dia steering wheel Gr...

Страница 19: ...drive the vehicle with two hands on the steering mechanism The cutting device was in rotation with the machine driven in a straight line at 6 Km hr on a level and cut lawn The Machinery Safety Directi...

Страница 20: ...nd Pressure 86 dB A 0 86 LWA When the machine was tested for sound power Noise in the Environment The Machinery Safety Directive 2006 42 EC And Noise Emission In The Environment By Equipment For Use O...

Страница 21: ...Diame ter Before Replacement 117 5mm 4 6 in 117 5mm 4 6 in 117 5mm 4 6 in 117 5mm 4 6 in N A Height of Cut True Set Reel Standard Blade 1 6mm 11 1mm 1 16 in 7 16 in Height of Cut Classic XP Reel Stand...

Страница 22: ..._________________________ Orange Touch up Paint 12 oz spray 554598 Rear Roller Cleaner 62820 Turf Groomer 1 4 Spacing 67912 Turf Groomer 1 2 Spacing 67914 High Cut Roller Kit 68634 Motor Adapter Kit 8...

Страница 23: ...8 PDNWDG U 2006 42 EC Machinery Directive 2014 30 EU EMC 2000 14 EC Noise in the Environment 2003 10 EC Noise Physical Agents 2002 44 EC Vibration Physical Agents 97 68 EC NRMM Engine Emissions RQIRU...

Страница 24: ...manufacturer holds the technical documentation and is authorised to compile the technical file and who is established in the Community 3RGSLV RVRE RSUiYQ Qp VHVWDYLW SURKOi HQt MPpQHP Y UREFH GU HW W...

Страница 25: ...eeritud masina tootja igusi intellektuaalsele omandile Sitoudumme toimittamaan osittain koottua laitteistoa koskevat olennaiset tiedot vastineena kansallisten viranomaisten perusteltuun pyynt n Tiedot...

Страница 26: ...t asiakirjat joka on valtuutettu laatimaan tekniset asiakirjat ja joka on sijoittautunut yhteis n Gedeeltelijk voltooide machinerie mag niet in dienst worden genomen totdat er voor de definitieve mach...

Страница 27: ...en 27 SPECIFICATIONS 4 NOTES...

Страница 28: ...en 28 5 DECALS Pb F G H K L M N P 6 A B D E C J 5 1 SAFETY DECALS_____________________________________________________...

Страница 29: ...nual E Caution Stop Engine Remove the Starter Key Before Pressure Washing F Stay Clear of Hot Surfaces G Do Not Open or Remove Safety Shields While the Engine is Running H Caution Rotating Blades J Av...

Страница 30: ...RA LOW SULPHUR FUEL ONLY 7 5 2 INSTRUCTION DECALS 1 Speed Control Foot Pedal 2 Engine Speed Control 3 Parking Brake P 4 Maximum Sound Power Level 5 Jacking Point 6 Centre Unit raise Lower Speed Adjust...

Страница 31: ...en 31 5 DECALS NOTES...

Страница 32: ...en 32 6 CONTROLS 6 1 OPERATOR WORKSTATION____________________________________________ 6 2 6 2 6 3 6 5 6 4...

Страница 33: ...Engine Oil Pressure P Horn 6 2 INSTRUMENT PANEL _________________________________________________ A Starter Key Switch B Throttle Control Lever C Cutting Unit Switch PTO D Joystick E Working Lights F...

Страница 34: ...is feature prevents damage to the starter and flywheel teeth that can occur if the starter is engaged while the engine is running Wait 30 seconds before restarting engine 6 2B THROTTLE CONTROL LEVER _...

Страница 35: ...s B to raise the cutting heads Reel rotation stops when the heads are raised 6 2E ENGINE COOLANT TEMPERATURE DIESEL ONLY _______________________ Gauge indicates engine coolant temperature 6 2F WORKING...

Страница 36: ...ry two seconds Seat switch is not activated Two flashes every two seconds Parking brake is not applied Three flashes every two seconds Reel drive engaged If the red LED continues to flash the engine w...

Страница 37: ...______ Provides a 12 volt 10amp power supply for accessories 6 2N HORN BUTTON ______________________________________________________ Situated on rear of the control panel Press to sound warning 6 3 PA...

Страница 38: ...part of the pedal 6 5 STEERING WHEEL ___________________________________________________ The steering wheel is fitted to an adjustable arm to adjust its height Loosen the Locking Lever A to allow the...

Страница 39: ...ansmission pump 180 counterclockwise Set the steering wheel so that the rear wheel is pointing straight ahead 3 After pushing the machine return the screw A on the pump to its operating position WARNI...

Страница 40: ...rake disengaged If the operator leaves the seat with the mowing device engaged and the parking brake on the mowing device will stop 2 Perform each of the following tests to ensure the operator presenc...

Страница 41: ...tudy the area to determine the best and safest operating procedure Consider the height of the grass type of terrain and condition of the surface Each condition will require certain adjustments or prec...

Страница 42: ...utting units Use a brush to remove grass clippings from blades Blades are extremely sharp and can cause serious injuries 11 Always operate the machine with grass catchers attached to prevent discharge...

Страница 43: ...to the right left front or rear of the unit will always be determined from the operators seated position WARNING Setup procedures must be performed as specified by properly trained service personnel...

Страница 44: ...place and position the pull frames so the up stop bumpers contact the up stop brackets Set cutting head drive motors and hoses away from the lift arms 2 With the reel enable switch in the OFF positio...

Страница 45: ...6 Align the splines on the motor shaft with the coupler A and slide the motor into place rotating approximately 45 away from the mounting screws With motor face against adapter plate B rotate the moto...

Страница 46: ...should be adjusted accordingly The upper valve A at the rear of the machine adjusts the rate at which the centre cutting unit lowers The lower valve B at the rear adjusts the rate at which the centre...

Страница 47: ...move pedal violently from forward to reverse or vice versa Always keep foot firmly on the foot pedal a too relaxed foot control may result in a jerky motion 7 11 MOWING PROCEDURE _____________________...

Страница 48: ...h the cutting unit switch 2 Return the FWD REV pedal to the neutral position 3 Set the parking brake 4 Move the throttle control lever to the SLOW position 5 Turn the ignition key to OFF 7 13 HOW TO R...

Страница 49: ...s that the backlapping process should be risk assessed as a workshop process by the manager of the machine Backlapping should only be carried out by trained staff Ransomes Jacobsen recommend that grin...

Страница 50: ...E To ensure proper reel rotation make sure valve C is completely closed 7 Wash all of the backlapping compound from all of the heads Once they are thoroughly cleaned and dry apply a light film of oil...

Страница 51: ...ways lower implements to the ground to reduce the risk of mower overturning Correct tyre pressure is essential for maximum traction See Specification WARNING To Minimize The Possibility Of Overturning...

Страница 52: ...06 42 EC Sections 3 2 2 Seating 3 4 3 Rollover Ransomes Jacobsen Limited Recommends That A Local Risk Assessment Is Completed By The Owner User Of The Machine To Determine The Risks Associated With Wo...

Страница 53: ...in Degrees Slope Angle D measured in Grade 3 4 8 8 3 100 5 7 10 0 150 8 5 15 0 6 9 5 16 7 200 11 3 20 0 7 5 11 8 20 8 225 12 7 22 5 9 250 14 0 25 0 275 15 4 27 5 10 15 5 27 8 300 16 7 30 0 11 17 0 30...

Страница 54: ...ydraulic Oil Filter Weekly Every 50 hours Change Engine Oil Check for Loose Components Check Engine Bay For Debris Check Battery Condition Every 100 hours Change Engine Oil Filter Every 200 hours Chan...

Страница 55: ...LUBRICATION en 55 FLUID REQUIREMENTS Quantity Type A Engine Oil with filter 1 4 litres SAE30 SAE5W 30 10W 30 B Hydraulic Oil with filter 22 litres GreensCare ISO VG 46 D Fuel 55 litres Lead Free Mini...

Страница 56: ...Tension Check Engine Bay For Debris Check Battery Condition Every 100 hours Change Engine Oil Filter Check Fuel Filter For Water Contamination Every 200 hours Change Engine Oil Change Inline Fuel Fil...

Страница 57: ...en 57 FLUID REQUIREMENTS Quantity Type A Engine Oil with filter 3 2 litres 10W 30 B Hydraulic Oil with filter 40 litres GreensCare ISO VG 46 C Radiator Coolant 3 8 litres 50 Anti Freeze D Fuel 55 litr...

Страница 58: ...____________________________ Damage to engines due to improper maintenance or use of incorrect oil quality and or viscosity is not covered by the engine warranty refer to the engine operator s manual...

Страница 59: ...LTER GASOLINE Change Engine Oil Filter 1 Drain engine oil and remove oil filter 2 Before installing new filter lightly oil filter gasket with fresh clean oil 3 Screw filter on by hand until gasket con...

Страница 60: ...ight light appear in the paper the element should be replaced Pre Cleaner To clean the pre cleaner separate it from the cartridge and wash in liquid detergent and water Squeeze dry in a clean cloth Re...

Страница 61: ...b Fit new in line filter A to fuel pipes and replace clamp bands 8 8 OIL COOLER GASOLINE MACHINE______________________________________ a Release the catch A retaining the oil cooler screen b Slide th...

Страница 62: ...wipe it off b Drain engine oil in to a suitable container c Replace the drain plug and fill engine with the correct quantity grade of oil through the filler 1 Change Engine Oil Filter a Remove single...

Страница 63: ...arbon or oil adheres to the element soak the element in detergent for 15 minutes then wash it several times in water rinse with clean water and dry it naturally After the element is fully dried inspec...

Страница 64: ...and replace hose back on to radiator Ensure all hose clips are tight c Refill the cooling system with the correct anti freeze mixture Fill system through expansion tank d The level of coolant in the...

Страница 65: ...__________________________ a Release the 6 Swell latches D holding the radiator oil cooler Louvers E to the cowling b Remove screen and clean c Remove any debris from inside of cowling and around oil...

Страница 66: ...il a steady stream of fuel is coming out of the fuel filter air vent Stop the pump and close the air vent 4 Open the air vent on top of the injection pump open air vent only when engine is NOT running...

Страница 67: ...t c Remove filter element A pull straight out firmly d install new filter element press firmly against rear shoulder e Replace end cap and fasten with clips NOTE Extensive damage to engine can result...

Страница 68: ...hen filling the hydraulic tank Oil must be filtered through a 25 micron filter before entering the hydraulic tank Change Hydraulic Oil Filter a Wipe filter canister A and housing to remove any dirt pr...

Страница 69: ...eration The hand brake lever should raise between eight and eleven clicks on the ratchet with a force of 33kgf 8 19 TYRES GAS DIESEL _______________________________________________ Keep tires properly...

Страница 70: ...ere heating appliances pilot lights or any sort of open flame is present Before storing allow the engine to cool and drain fuel completely from fuel tanks and containers When the vehicle is not being...

Страница 71: ...8 MAINTENANCE LUBRICATION en 71 NOTES...

Страница 72: ...g at full throttle the cutting heads should be in the neutral position when timing the unit Begin timing the unit when the centre of the front tire aligns with the first stake Stop timing when the cen...

Страница 73: ...ion to ensure bolt head is clear of switch To ensure correct set up the cylinders MUST only rotate when the switch is activated i e the Mow position 9 3 STEERING ARM ADJUSTMENT _______________________...

Страница 74: ...s 5 Shut off the unit and remove the rear cutting head for service 6 After you have completed your servicing secure the cutting head to the rear arm 7 After you are properly seated in the operator s s...

Страница 75: ...t of the unit to check on how level the front heads are when lowering Lower the cutting heads and ensure the entire width of the front heads are parallel with the level surface as the heads touch the...

Страница 76: ...the series standard of the seat for example fitting parts which are not original Grammer AG parts may impair the safety standard to which it has been tested Functions may be impaired threatening your...

Страница 77: ...while driving this will cause the vehicle to stop Do not indent the bellows while there is load on the driver s seat Make sure that the interior of the drivers seat remains free of foreign objects or...

Страница 78: ...g the knob down wards the curvature in the lower part of the backrest cushion can be adjusted 0 No curvature 1 Max curvature at the top 2 Max curvature at the bottom Backrest adjustment Pull up the lo...

Страница 79: ...enance Dirt can impair the function of the seat So make sure you keep your seat clean Upholstery does not need to be removed from the seat frame for cleaning ATTENTION Do not cleanthe seat with a pres...

Страница 80: ...onale Is Based On The Fact That A Seat Belt Must Be Worn With A ROPS To Comply With The Machinery Directive 98 37 EC Sections 3 2 2 Seating 3 4 3 Rollover Ransomes Jacobsen Limited Recom mends That A...

Страница 81: ...ife 3 If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process they must be reground 4 Proper reel to bedknife adjustment is critical A gap of 0 001 to...

Страница 82: ...ves the bedknife 0 001 0 025 mm closer to the reel a Slide a feeler gauge or shim stock 0 001 0 003 0 025 0 075 mm between the reel blade and the bedknife Do not turn the reel b Adjust the trailing en...

Страница 83: ...height then tighten the wing nut 2 Loosen the nuts on the front roller brackets G just enough to allow the adjuster knob K to raise or lower the front roller 3 Place gauge E across bottom of front an...

Страница 84: ...t P then thread nut onto the reel shaft until the nut is 1 27 32 46 mm from the end of the reel shaft 3 Fill reel bearing housings with NLGI Grade O grease after adjusting spring Figure 9E 9 11 BEDKNI...

Страница 85: ...ESET REEL__________________________________ Bedknife can be lowered out of the reel for grinding without completly removing the bedknife assembly 1 Remove cotter pin U slotted nut S bellville washer V...

Страница 86: ...o the bedknife reel blades or other compo nents 3 Using a wrench rotate the reel forward The reel must turn freely and you should just be able to hear the reel blades making slight contact with the be...

Страница 87: ...e locking nut on one of the front roller adjusting brackets just enough to allow adjustment 3 Hold the gauge block Part No 892010 across the bottom of both the front and rear rollers near the roller a...

Страница 88: ...SORIES en 88 10 1 THREE WHEEL DRIVE KIT _____________________________________________ Kit number LMAC418 10 2 PADDLE KIT _________________________________________________________ kit Number LMAC412 10...

Страница 89: ...W WHIP KIT________________________________________________________ Kit number LMAC415 10 4 GROOMER KIT _______________________________________________________ Kit number 6 3mm spacing 067912 Kit numbe...

Страница 90: ...10 ACCESSORIES en 90 NOTES...

Страница 91: ...ine manual Other Engine Problem Refer to the engine guide for problems Engine Stops Fuel tank empty Fill with clean fuel and bleed the lines Interlocks not set before leaving operators seat Make sure...

Страница 92: ...2 WASHBOARDING _____________________________________________________ NOTE Arrow indicates direction of travel Washboarding is a cyclical pattern of varying cutting heights resulting in a wave like cu...

Страница 93: ...f varying cutting heights resulting in a wave like cut appearance In most cases the wave tip to tip distance is 2 in 5 cm or less Probable Cause Remedy Mowing ground speed is too fast Reduce mowing gr...

Страница 94: ...eight of cut settings are different from one side of a reel to the other or from one cutting unit to another Check HOC adjustment of cutting units Worn front roller bearings Check replace front roller...

Страница 95: ...ven brown patch This is usually caused by an excessively low height of cut HOC setting and or uneven turf Probable Cause Remedy HOC height of cut settings are lower than normal Check adjust the HOC se...

Страница 96: ...Remedy Bedknife improperly adjusted Adjust reel to bedknife setting Dull reel or bedknife cutting edges Sharpen or replace reel blade and bedknife as nec essary Mowing ground speed is too fast Reduce...

Страница 97: ...r unevenly worn reel Inspect reel Replace as needed Loose or missing bedknife fasteners Check bedknife screws Tighten loose screws re place missing screws Turning too aggressively Cutting units don t...

Страница 98: ...posit of clippings concentrated at one end of cutting unit s or between two cutting units forming a line in the direction of travel Probable Cause Remedy Grass is too tall Mow more often Mowing while...

Страница 99: ...and reel Sharpen or replace reel and bedknife as necessary Missing loose or over torqued bedknife screws Install replace or tighten bedknife screws to proper torque setting Mowing ground speed is too...

Страница 100: ...en 100 13 FUSES AND RELAYS 1 2 3 4 5 6 7 R4 R3 R2 R1 A B...

Страница 101: ...1 Accessory 2 Red 10 Air Seat 3 Yellow 20 Plus 1 Controller 4 Red 10 PTO Switch 5 Red 10 Accessory Socket 6 Blue 15 Working Lights 7 Orange 40 Glow Plugs Diesel Relay Number Function R1 Engine Stop R...

Страница 102: ...en 102 13 FUSES AND RELAYS NOTES...

Страница 103: ...____________________________________________________________ A network of authorised Sales and Service dealers has been established and these details are available from your supplier When service atte...

Страница 104: ...luding diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This EECS is warranted for two years If any evaporative emission related part on your equipment is defective the part will be repaired...

Страница 105: ...replacement the part will be repaired or replaced by Jacobsen according to subsection 4 below Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior...

Страница 106: ...with systems above The exclusive remedy for breach of this limited warranty shall be at the exclusive option of Jacobsen repair or replacement of any defective materials components or products THE RE...

Страница 107: ......

Страница 108: ...rica Ransomes Jacobsen Limited West Road Ransomes Europark Ipswich IP3 9TT English Company Registration No 1070731 www ransomesjacobsen com North South America Jacobsen A Textron Company 11108 Quality...

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