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ISU-689:2016/GB 

13 

 

 

P36* 

Max. of cascade 
pump 

Maximum PWM signal for 
cascade pump 

15-100% 

100% 

P37* 

Quantity of DHW 
boilers 

Specifies the number of 
boilers operating on heating 
the domestic water 

0 -  6 

P38* 

Antifreeze cascades - 
ON 

Temperature on the cascade 
sensor to activate the 
antifreeze function 

°

C or 

°

P39* 

Antifreeze cascades - 
OFF 

Temperature on the cascade 
sensor to the end of 
antifreeze function 

°

C or 

°

15 

P40* 

Boiler switching 
delay 

Minimum break time / 
operation of boiler in cascade 

0-255s 

20 

P41*  Sampling time 

PI regulation parameter 

 

 

P42*  Operation mode - OT 

0-standard 
1-SMILE 

0 - 1 

* Parameters recorded in the boiler display plate  
** It is recommended to leave unchanged 

Table 4.5.1 

 Controller configuration parameters 

 

No 

Parameter 

Unit 

Description 

P01 

Ionization current 

µ

 

P02 

CH supply temperature 

°

 

P03 

CH return temperature 

°

 

P04 

DW temperature 

°

 

P05 

Water pressure 

Bar*10

-1 

Pressure in CH installation 

P06 

Power level 

Level of burner power 

P07 

Required fan speed 

50 * rpm 

Required fan speed 

P08 

Current fan speed 

50 * rpm 

Measured fan speed 

P09 

Flue gas temperature 

°

Inactive 

P10* 

Cascade supply temperature 

°

If the temperature sensor 
on the coupling is 
connected 

P11* 

Outside temperature 

°

Temperature measured by 
external sensor 

P12* 

Degree of cascade modulation 

Current relative degree of 
cascade modulation 

P13* 

CH setting 

°

 

P14* 

DHW setting 

°

 

P15* 

Quantity of burners 

--- 

Number of installed burners 

P16* 

Quantity of operating burners 

--- 

Number of operating 
burners 

P17* 

Quantity of displays 

--- 

Number of boiler modules 

* Parameters recorded in the boiler display plate 

Table 4.5.1.1 

 Boiler control parameters 

5. STARTUP AND OPERATION OF THE BOILER 

 

5.1. Initial startup of the boiler  

 

Before turning on the boiler for use, please check  

 

hydraulic and flue installations are compatible with applicable law; 

 

ground connection has been made; 

 

expansion tank has sufficient capacity, appropriate to the content 
of water in the system

 

discharge pipe from the safety valve has been connected;

 

 

type of gas corresponds to the gas to which the device was 
designed (

 name plate of the boiler);

 

 

gas supply pressure conforms to the expected values

 

After installing the boiler, checking the accuracy and 
tightness of its connections and preparing for operation 
in accordance to this instruction manual  and applicable 

                    regulations, first commissioning and user training for 
                    boiler operation and safety devices may be done only by 
                    AUTHORISED FACTORY SERVICE. 

 

Venting the system: 

 

 

Check whether the plug of boiler's automatic vent item 2.13 Fig 
2.2.1.1 is loose, if not - loosen for half a turn.  

 

Open the valves on the supply and return from the CH system to 
the boiler. 

 

Close the gas valve at the boiler connection. 

 

Turn on the electrical boiler power. 

 

Check the system pressure (see section 4.5.1, P05 parameter). The 
pressure should be in the range of 

1.2 ÷ 1.8bar.

 In case of too low 

pressure, fill the installation with a filling valve mounted on the 
installation. 

 

Start the boiler in the TEST service mode, the boiler will start the 
circulation pump and start the ignition. Due to lack of gas after 
failure of ignition test, error "01" will be displayed, which will allow 
for continuous operation of the pump and removal of the incoming 
air. The boiler should remain in this state until the noise of 
removed air will disappear. Continue the procedure until vent the 
installation.  

 

Delete "01" error by using 

[B]

 button. Recheck the system 

pressure.

 

 

After venting the system: 

 

Check if flue pipe is not blocked and is properly connected to the 
flue system; 

 

Connect the boiler to a power source. Before starting operation, 
the boiler controller performs self-checking; 

 

Open gas valve, 

 

Using 

[E]

 and 

[D] 

buttons, set the required CH water temperature 

and accept with 

[B] 

button; 

 

After setting the required temperature on the display, after a few 
seconds the actual temperature of heating water will appear; 

 

If you run the boiler and still hear a noise in the installation, it is 
necessary to repeat priming steps in order to ensure complete 
elimination of air from the system

 

Check the pressure in installation, if it has been reduced - open the 
filling valve again until the display shows a value of 1.5 bar, and 
after completing the operation close the filling valve; 

 

Check the CO

value in flue gas. If the values does not correspond 

to the values indicated in the Table 4.3.1, the boiler should be 
adjusted in accordance with Section 4.3. 

 

In the waiting state on demand the heat, the boiler displays on the 
screen the current temperature measured by the sensor on the 
power supply of the CH system, item 2.15, Fig. 2.2.1.1. 
In the operating state, the display shows the current temperature on 
the supply with the corresponding symbols. 

 

 

 

 

5.2. Operating modes  

 

Startup mode 

 after turns on the power or after a manual reset of 

the boiler. In this mode, three-way valve and pump are supplied. If 
there is no require for heat within 12 hours, the boiler is reset. Such 
action is to prevent blocking of three-way valve and pump. 

Standby mode 

 no heat demand.  

TEST service mode 

 for a proper setting of the boiler, see section 

4.3. In this mode, the fan speed is set between the minimum and 
maximum values defined by parameters P27 and P28. The three-way 
valve is set on CH. The burner starts at the startup power level 
defined by parameter P33 and then goes to the required power 
value. TEST mode can not be started if the controller signals an error. 

Stand-by mode

 

 mode in which the boiler is switched off, only 

safety functions operates: 

 

Antifreeze protection of the water in CH system, (the boiler 
switches on when the boiler water temperature drops below 

6°C

 

and heat the water until temperature reach 

15°C ), burner’s power 

is set on the lowest lever, 

 

Antifreeze protection of the water in DHW system (the boiler 
switches on when the boiler water temperature 

 in DHW circuit 

 

drops below 6°C and heat the water until temperature reach 15°C

),  

burner’s power is set on the lowest lever,

 

Содержание ECOCONDENS CRYSTAL 100

Страница 1: ...INSTRUCTION MANUAL INSTALLATION OPERATION AND MAINTENANCE Gas fired condensing central heating boilers SYSTEM BOILERS ECOCONDENS CRYSTAL 80 ECOCONDENS CRYSTAL 100...

Страница 2: ...lters are not included in a basic boiler equipment An example of connecting a boiler to these systems is presented on fig 3 5 1 All defects caused by lack of filters on central heating or gas supply w...

Страница 3: ...nnecting the boilers in the cascade system 10 4 BOILER ADJUSTMENT AND PRELIMINARY SETTING 10 4 1 INTRODUCTORY REMARKS 10 4 2 ADJUSTING THE BOILER TO COMBUST ANOTHER TYPE OF GAS 11 BOILER CAN BE ADJUST...

Страница 4: ...esign and technical specifications of the boiler 2 2 1 Main units of the boiler 2 1 Flue gas water heat exchanger 2 2 Temperature limiter of flue gas 2 3 Temperature limiter of air collector 2 4 Ignit...

Страница 5: ...parameter P06 If the heating water temperature exceeds 97 C an additional temperature limiter is activated the burner is turned off until the hot water temperature drops below 81 C The system of conti...

Страница 6: ...he boiler from the SUMMER function CH only to the WINTER function CH and DHW A 3sec The entrance to the TEST mode B The reset the displayed error B 3sec Preview of the parameters C Turns on or off the...

Страница 7: ...This prepared cables connect according to Fig 3 1 3 1 Fig 3 1 3 1 Wire colors L brown N blue PE yellow green If you need to replace the supply wire use a minimum cord of 3 x 0 75 mm2 The boiler supply...

Страница 8: ...ing the back and bottom of the boiler Due to the heavy weight 2 people are required Fig 3 3 1 Mounting dimensions Mounting method on hooks Mounting method with hanger Fig 3 3 2 Mounting method Fig 3 3...

Страница 9: ...n are not used as grounding the electrical installation Connect the outlet of safety valves to the floor drain to avoid flooding the room where the boiler is installed as a result of protection device...

Страница 10: ...a blowing fan 3 The boiler is designed for cooperation with the flue gas air system with a diameter of 100 flue gas and air and in a collective cascade system where the flue gas exhaust from a single...

Страница 11: ...he sum of the lengths of the flue gas air system when the elbow is mounted on the flue gas system or the air supply system to the boiler Table 3 8 3 1 Reduce the length of the installation elbows Exam...

Страница 12: ...iler connection with PC MASTER and SLAVE communication connectors are not located in the control console casing Connectors appropriately described are located in bulk inside the boiler Fig 3 9 1 1 Des...

Страница 13: ...r in tank EP External cascade pump ES Outdoor temperature sensor CS Temperature sensor in supply collector 3W three way valve Boilers cooperating in the cascade system are connected in series by a cab...

Страница 14: ...ctrical installation was made in accordance with applicable regulations the correctness of connections between the boiler and the chimney was checked and confirmed by a qualified chimney service 4 3 B...

Страница 15: ...mming mode is switched off 4 5 1 Preview of parameters value You can review the parameter values without the need of change To do this use the B 3sec button After starting LOCAL INSTALLATION mode the...

Страница 16: ...ow pressure fill the installation with a filling valve mounted on the installation Start the boiler in the TEST service mode the boiler will start the circulation pump and start the ignition Due to la...

Страница 17: ...de The symbol W11 shown on the picture will appear on the screen Press B button to activate the boiler 5 4 Diagnosis When the operation of the boiler will be incorrect the display shows the symbol E a...

Страница 18: ...ctrical connections Error 96 description When the P14 parameter is set on a value other than zero the controller does not detect the presence of the sensor closed open Please check the sensor ES conne...

Страница 19: ...ont cover 1 Loosen the screws K1 2 Pull the cover behind its lower edge to release from the latches 3 Move the cover up Dismantling the side cover 4 Unscrew the screws K2 5 Move the cover up Fig 6 1 1...

Страница 20: ...gas 6 1 3 Thermal protection of the heat exchanger The heat exchanger is equipped with thermal protection BW1 and BW2 protecting against improper assembly of the exchanger If the exchanger is mounted...

Страница 21: ...ceeding the limits of temperature protection against exceeding the pressure limits check whether vents are present with correct dimensions and operating according to the installed device In this regar...

Страница 22: ...ELV Contact Thermal fuse item 2 2 Supply voltage from the controller SELV Activation temperature 115 C Return NTC sensor item 2 14 Supply item 2 15 Supply voltage from the controller SELV 12K 25 C 363...

Страница 23: ...e the power level with D and E buttons by 1 use F button to set the min power or G button to set the max power The PWM signal for the cascade pump is selected according to the operation algorithm of b...

Страница 24: ...g 7 2 3 2 1 Diagram of connecting boilers for DHW needs in divided configuration with one three way valve Diagram of connecting 4 boilers two of which are intended for heating DHW Each boiler is equip...

Страница 25: ...E n v i r o n m e n t a l p r o t e c t i o n Emission of NOx natural gas Class Class NOx 6 Emissions of nitrogen oxides mg KWh 50 The pH of the condensate natural gas 5 Max amount of condensate natu...

Страница 26: ...ly H Flue gas temperature limiter RELAY Relay of the pump 5A ALARM Error information connector PWM PWM pump control G1 Protection against heat exchanger overheating 2xF2 5A Fuses in control panel RT T...

Страница 27: ......

Страница 28: ......

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