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ISU-689:2016/GB 

18 

 

 

 

 

Fig. 6.2.1.1 Fuse assembly location

 

 

 

Inside the control console (2.6) according to. Fig. 6.1.1.3, 
t

here are two additional 2.5A fuses or protecting boiler’s 

pump.

 

 
6.3. The maintenance operations to be performed by user  

 
User should: 

 

clean the water filter periodically, preferably before the heating 
season (should be replaced when used), 

 

clean the domestic water filter also in case of finding decreasing 
flow, 

 

refill the central heating system with water, 

 

vent the central heating system and the boiler, 

 

periodically clean the boiler cover with the water with detergent 
(avoid cleaners that cause scratches). 

 
In order to maintain a continuous, efficient and safe operation, we 
recommend review of the device after each heating season by 
suitably qualified person. 
At least once a year is recommended to perform the following steps: 

 

checking the tightness of the gas installation, and if 
necessary 

 replacement of seals; 

 

checking the tightness and possible replacement of seals in 
the water system; 

 

visual inspection of the flame and the combustion 
chamber;

 

 

check whether the burning is adjusted properly and 
eventual perform the following steps; 

 

take out and clean the burner from rust; 

 

check whether sealing of the combustion chamber is 
undamaged and correctly located;

  

 

 

check the primary heat exchanger, and if it is necessary - 
clean it; 

 

check the condition and operation of ignition system and 
gas security system. If necessary - take out and clean the 
ignition electrode and flame control electrode from 
sediments, paying particular attention to maintaining 
appropriate distances from the burner during reassembling 
them; 

 

check the security systems of heating: safety thermostat as 
a protection against exceeding the limits of temperature, 
protection against exceeding the pressure limits; 

 

check whether vents are present with correct dimensions 
and operating according to the installed device. In this 
regard should be followed the provisions of appropriate 
standards and regulations; 

 

periodically check the flue system, to ensure safety and 
proper operation; 

 

check whether electrical connection is compatible with the 
connection described in the instruction manual; 

 

verify proper operation of condensate discharge 
installation, and equipment on the outside of the boiler, 
such as equipment for condensate discharge; 

 

check whether the liquid flow is not blocked and that the 
combustion products cannot return to internal installation.

 

 

6.4. Pump characteristic 

 
Boiler circulation pump is factory set on PWM mode, which means 
that its operating characteristic is controlled by boiler

’s

 controller. 

Pump has also the ability to operate independently, and the 
operating mode selection is possible by knob in which it is equipped. 
 
 
 
 
 
 
 
 
 
 
 
Setting in position marked as "ext.in" means that the pump is 
controlled by the boiler

’s

 controller with a PWM signal. Pump speed 

(depended on the value of the PWM signal) is shown on the below 
chart. 

 

 

 

 

 

 

PWM signal for an external pump (from terminals 
marked as 

CASC.PWM

) takes max value (100%) for the 

highest pump speed. 

 

 

Depending on the mode in which boiler operates, the pump is 
controlled differently: 

 

TEST mode 

 max efficiency 

 

DHW mode 

 max efficiency 

 

Pump rundown 

 the last value of PWM signal 

 

CH mode 

 pump adjusts the flow rate to the heat demand by 

measuring the temperature difference on supply and return. 

 

Δp

-c adjustment mode 

Means an autonomous operation of the pump uncontrolled by the 
boiler controller. Pump maintains a constant pressure difference 
depending on knob setting, between H

min

 and H

max 

values limited by 

the maximum pump characteristic. 
 

 

 
 
 

2 x 3,15A

ext. in

1

2

5

4

8

8

p-v

PWM

p-c

Содержание ECOCONDENS CRYSTAL 100

Страница 1: ...INSTRUCTION MANUAL INSTALLATION OPERATION AND MAINTENANCE Gas fired condensing central heating boilers SYSTEM BOILERS ECOCONDENS CRYSTAL 80 ECOCONDENS CRYSTAL 100...

Страница 2: ...lters are not included in a basic boiler equipment An example of connecting a boiler to these systems is presented on fig 3 5 1 All defects caused by lack of filters on central heating or gas supply w...

Страница 3: ...nnecting the boilers in the cascade system 10 4 BOILER ADJUSTMENT AND PRELIMINARY SETTING 10 4 1 INTRODUCTORY REMARKS 10 4 2 ADJUSTING THE BOILER TO COMBUST ANOTHER TYPE OF GAS 11 BOILER CAN BE ADJUST...

Страница 4: ...esign and technical specifications of the boiler 2 2 1 Main units of the boiler 2 1 Flue gas water heat exchanger 2 2 Temperature limiter of flue gas 2 3 Temperature limiter of air collector 2 4 Ignit...

Страница 5: ...parameter P06 If the heating water temperature exceeds 97 C an additional temperature limiter is activated the burner is turned off until the hot water temperature drops below 81 C The system of conti...

Страница 6: ...he boiler from the SUMMER function CH only to the WINTER function CH and DHW A 3sec The entrance to the TEST mode B The reset the displayed error B 3sec Preview of the parameters C Turns on or off the...

Страница 7: ...This prepared cables connect according to Fig 3 1 3 1 Fig 3 1 3 1 Wire colors L brown N blue PE yellow green If you need to replace the supply wire use a minimum cord of 3 x 0 75 mm2 The boiler supply...

Страница 8: ...ing the back and bottom of the boiler Due to the heavy weight 2 people are required Fig 3 3 1 Mounting dimensions Mounting method on hooks Mounting method with hanger Fig 3 3 2 Mounting method Fig 3 3...

Страница 9: ...n are not used as grounding the electrical installation Connect the outlet of safety valves to the floor drain to avoid flooding the room where the boiler is installed as a result of protection device...

Страница 10: ...a blowing fan 3 The boiler is designed for cooperation with the flue gas air system with a diameter of 100 flue gas and air and in a collective cascade system where the flue gas exhaust from a single...

Страница 11: ...he sum of the lengths of the flue gas air system when the elbow is mounted on the flue gas system or the air supply system to the boiler Table 3 8 3 1 Reduce the length of the installation elbows Exam...

Страница 12: ...iler connection with PC MASTER and SLAVE communication connectors are not located in the control console casing Connectors appropriately described are located in bulk inside the boiler Fig 3 9 1 1 Des...

Страница 13: ...r in tank EP External cascade pump ES Outdoor temperature sensor CS Temperature sensor in supply collector 3W three way valve Boilers cooperating in the cascade system are connected in series by a cab...

Страница 14: ...ctrical installation was made in accordance with applicable regulations the correctness of connections between the boiler and the chimney was checked and confirmed by a qualified chimney service 4 3 B...

Страница 15: ...mming mode is switched off 4 5 1 Preview of parameters value You can review the parameter values without the need of change To do this use the B 3sec button After starting LOCAL INSTALLATION mode the...

Страница 16: ...ow pressure fill the installation with a filling valve mounted on the installation Start the boiler in the TEST service mode the boiler will start the circulation pump and start the ignition Due to la...

Страница 17: ...de The symbol W11 shown on the picture will appear on the screen Press B button to activate the boiler 5 4 Diagnosis When the operation of the boiler will be incorrect the display shows the symbol E a...

Страница 18: ...ctrical connections Error 96 description When the P14 parameter is set on a value other than zero the controller does not detect the presence of the sensor closed open Please check the sensor ES conne...

Страница 19: ...ont cover 1 Loosen the screws K1 2 Pull the cover behind its lower edge to release from the latches 3 Move the cover up Dismantling the side cover 4 Unscrew the screws K2 5 Move the cover up Fig 6 1 1...

Страница 20: ...gas 6 1 3 Thermal protection of the heat exchanger The heat exchanger is equipped with thermal protection BW1 and BW2 protecting against improper assembly of the exchanger If the exchanger is mounted...

Страница 21: ...ceeding the limits of temperature protection against exceeding the pressure limits check whether vents are present with correct dimensions and operating according to the installed device In this regar...

Страница 22: ...ELV Contact Thermal fuse item 2 2 Supply voltage from the controller SELV Activation temperature 115 C Return NTC sensor item 2 14 Supply item 2 15 Supply voltage from the controller SELV 12K 25 C 363...

Страница 23: ...e the power level with D and E buttons by 1 use F button to set the min power or G button to set the max power The PWM signal for the cascade pump is selected according to the operation algorithm of b...

Страница 24: ...g 7 2 3 2 1 Diagram of connecting boilers for DHW needs in divided configuration with one three way valve Diagram of connecting 4 boilers two of which are intended for heating DHW Each boiler is equip...

Страница 25: ...E n v i r o n m e n t a l p r o t e c t i o n Emission of NOx natural gas Class Class NOx 6 Emissions of nitrogen oxides mg KWh 50 The pH of the condensate natural gas 5 Max amount of condensate natu...

Страница 26: ...ly H Flue gas temperature limiter RELAY Relay of the pump 5A ALARM Error information connector PWM PWM pump control G1 Protection against heat exchanger overheating 2xF2 5A Fuses in control panel RT T...

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