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NOs

Do not shut down the units with the lights on.

Make sure the engine RPM is set properly. The
output voltage is proportional with the speed and
a voltage too high across the capacitor terminals
will shorten its life.

Make sure the wavy washer is located properly if
no end play is found on the set.

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Содержание Series AL4000

Страница 1: ...SERIES AL4000 LIGHT TOWER OPERATION SERVICE MANUAL MAIN MENU D i s c o u n t E q u i p m e n t c o m...

Страница 2: ...ie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsuru...

Страница 3: ...rts 23 31 Engine and Generator Kubota Alpha 32 40 Electrical Box 41 Floodlight Fixtures Ballasts 42 43 Hitches 44 Electric Winch 45 Running Lights 46 Wiring Diagrams Fixture with Joy Connector MH or T...

Страница 4: ...OPERATOR S MANUAL D i s c o u n t E q u i p m e n t c o m...

Страница 5: ...ving protective covers on high voltage enclo sures Understand that the electrical circuits in this light tower complete their paths back to the generator within the equipment The neutral conductor at...

Страница 6: ...Do not smoke or use open flame near the unit or the fuel tank Be sure the fuel supply has a positive shut off valve Do not replace fuel lines with materials different from those supplied as original...

Страница 7: ...re to keep hands clear of the blower and alternator belts when the engine is running Beware of Traffic Hazards Stand clear of traffic when starting or checking the unit along the road Check the fuel t...

Страница 8: ...he following checks A INSURE THERE IS NO FREIGHT HANDLING DAMAGE which should be charged against the carrier B Insure the manuals are in the pocket provided inside the unit C Review the manuals for sa...

Страница 9: ...storage and door insulation 5000 5 30 Foot Enhanced Cable Tower 2000 2 Model 5000 with extra corrosion protection LT5000 LT5 30 Foot Deluxe Cable Tower w optional Acoustic Enclosure and Complete Inst...

Страница 10: ...n the starting temperatures a com promise must be struck and a higher viscosity oil and fuel used provided they have a suitable specifica tion 2 MIL L 2104B or MIL L 2104C or API CD oils are recommend...

Страница 11: ...hadow length D Unit should be level to ensure smooth trouble free tower telescoping Tower may not telescope down properly when unit is not level II UNHITCH FROM THE TOWING VEHICLE AS FOLLOWS A Engage...

Страница 12: ...R refer to drawing above A Remove the tower travel locking pin from the cradle at the rear of the cabinet B Aim the fixture both horizontally and vertically to the estimated angles that will light the...

Страница 13: ...s handbook E Turn on the main circuit breaker V TURN ON THE FLOODLIGHTS A Turn the circuit breakers ON and check to insure all lamps come on Allow a minimum of two 2 minutes for lamps to reach full lu...

Страница 14: ...l jacks must be raised and all outriggers locked into travel position D Insure that the coupler is properly secured to the towing vehicle and attached safety chains if supplied Release any manual brak...

Страница 15: ...inch or damage to the cable by tools or other machinery The most common operator error happens when the mast is telescoping down When the upper telescoping lock engages the operator does not pull the...

Страница 16: ...A Point A Cable 1 192904 6 Round Tube Point B Cable 1 Tower Base Winch d e f c b a Document Cable Replacement Diagram AL4000 LIGHT TOWER Page Revised By Created 9 5 97 Spectrum c Amida Industries Inc...

Страница 17: ...PARTS MANUAL D i s c o u n t E q u i p m e n t c o m...

Страница 18: ...IGHT TOWER Trailer Frame Tongue Outriggers Model Page Title 174160 Battery Hold Down 182330 Battery Hold Down Rod 160270 Battery Cable Set 124410 Trailer Frame 124470 Tongue 841430 Jack 840222 Jack Sn...

Страница 19: ...4 990200 Lock Nut Model Page Title 188630 Fuel Tank Pan 742220 Fuel Tank 742240 Tank Cap Gauge Spectrum 9 5 97 Document Revised Created c Amida Industries Inc 1997 a b c f e d By AL4000 LIGHT TOWER Fu...

Страница 20: ...sy 834225 Grease Seal 834338 Axle 841060 Tire Wheel Mounted 9 5 97 Spectrum By c Amida Industries Inc 1997 Created f c d e b a Revised Document Title Page Model Axle Assy AL4000 LIGHT TOWER 840392 Axl...

Страница 21: ...abinet Assy 124420 Ground Rod Storage Tube 188530 Cabinet Front 184150 Winch Handle Bush 188570 Cabinet Roadside Radiator Overflow Bracket 124430 Cabinet Rear 2 189390 Elec Box Mtg Bracket 176370 Lite...

Страница 22: ...abinet Assy Model Page Title 2 188560 Cabinet Door Hasp Kit 2 790040 794940 Plastic Plug 188550 Cabinet Top 4 796436 Gas Shock Door Shock 4 796432 Bracket 2 796610 Hinge Ground Rod 111368 720220 Bumpe...

Страница 23: ...3301 853301 851640 853296 853312 852410 851860 853730 850090 2 841710 853291 853301 853291 www terex com 850135 Spectrum 9 5 97 Document Revised Created c Amida Industries Inc 1997 a b c f e d By AL40...

Страница 24: ...ectrum c Amida Industries Inc 1997 See 2 Section d e f c b a Document Tower Assy AL4000 LIGHT TOWER Page Title Model See 3 Section See 4 Section See 6 Round Tube 113080 Coil Cord Sleeve 23 D i s c o u...

Страница 25: ...3 790520 Cable Sleeve 990760 R Pin 120640 Pin 990650 Cotter Pin Spring 790710 980340 Screw Shim 177810 Model Page Title See 6 Round Tube Spectrum 9 5 97 Document Revised Created c Amida Industries Inc...

Страница 26: ...n 995780 Clevis Pin 183285 Shim See Orientation Below 2 994920 Cotter Pin Cotter Pin 2 990650 188760 Sheave d e f c b a Document 4 Tower Sec Upr Sheave Shim Assy AL4000 LIGHT TOWER Page Revised By Cre...

Страница 27: ...n 2 994920 990650 Cotter Pin Sheave 188760 192904 Cable Orientation of Shims Inside Tube 3 177820 5 16 Shim 185290 3 8 Shim Title Model d e f c b a Document 3 Tower Section AL4000 LIGHT TOWER Page Rev...

Страница 28: ...um 9 5 97 Document Revised Created c Amida Industries Inc 1997 a b c f e d By AL4000 LIGHT TOWER 2 Section Model Page Title 990470 Lock Washer 190570 Cable 124560 2 Tower Section 27 D i s c o u n t E...

Страница 29: ...rum c Amida Industries Inc 1997 4 See Fixture Assembly d e f c b a Document Tower Crossarm Fixture AL4000 LIGHT TOWER Page 113040 Cross Arm Cross Arm Mounting Plate 4 123080 Fixture Mounting Wing Nut...

Страница 30: ...TOWER 6 Round Tube 990610 Tee Bolt 6 Round Tube 124530 Clevis Pin 992765 995790 Clevis Pin Sheave 188760 Cotter Pin 994920 Cotter Pin 990650 Lock Nut 990620 Model Page Title Clevis Pin Bushing 179850...

Страница 31: ...L4000 LIGHT TOWER Page Title Model Revised By Created 9 5 97 Spectrum c Amida Industries Inc 1997 113040 Crossarm 116220 Tower Assy w Cables 116170 Tower Base 740050 Winch 1500 124480 Winch Handle 30...

Страница 32: ...da Industries Inc 1997 d e f c b a Document Tower Base Assy AL4000 LIGHT TOWER Page 193750 Kick Out Spring 186360 Bumper Pad 184510 Spool Sheave 120220 Pin Slide Lock 124480 Winch Handle 740050 Manual...

Страница 33: ...elt 866110 Radiator 741140 Temp Sender 866120 Radiator Cap 865223 Electric Fuel Pump 866040 Gasket Mounted to Trailer Frame Spectrum 9 5 97 Document Revised Created c Amida Industries Inc 1997 a b c f...

Страница 34: ...836830 O Ring 836828 Rear Bearing d e f c b a Document Genset Kub D905 L S 6KW AL4000 LIGHT TOWER Page Revised By Created 9 5 97 Spectrum c Amida Industries Inc 1997 866090 Alternator Title Model 866...

Страница 35: ...AL4000 LIGHT TOWER Page Title Model Revised By Created 9 5 97 Spectrum c Amida Industries Inc 1997 2 990820 Bolt 4 990210 Flat Washer 189335 Generator Mounting Bar 2 990200 Lock Nut 630910 Generator...

Страница 36: ...da Industries Inc 1997 a b c f e d By AL4000 LIGHT TOWER Right Side Radiator Engine Mtg Bracket 4 994830 Lockwasher 4 R980175 Flat Washer Engine Block 189290 Engine Mounting Bracket Radiator Mounting...

Страница 37: ...d e f c b a Document Fuel Filter AL4000 LIGHT TOWER Page Title Model Revised By Created 9 5 97 Spectrum c Amida Industries Inc 1997 866080 Kubota Fuel Filter 36 D i s c o u n t E q u i p m e n t c o m...

Страница 38: ...10 Radiator Spectrum 9 5 97 Document Revised Created c Amida Industries Inc 1997 a b c f e d By AL4000 LIGHT TOWER Radiator Overflow Tank 975014 Overflow Tank 866120 Radiator Cap 37 D i s c o u n t E...

Страница 39: ...4 025 027 026 028 029 030 031 016 035 037 036 034 033 032 GENSET ALPHA LPA3 L S AL4000 WW 2 8 96 9609 003 DWG NO DATE BY DRWN PARTS IDENTIFICATION DRAWING 008 004 005 006 007 009 013 001 GENSET ASSEMB...

Страница 40: ...E AIR CLEANER DON HOOD EXT 2X4 5 EA AIR CLEANER HOOD GAX00 2018 PAINT 4628G EA DONALDSON P10 3198 A C VACUATOR VALVE EA AS AIR CLEANER BRACKETALPHA L S 3602 AL4000 EA AIR CLEANER ELBOWS P10 5529 90HL2...

Страница 41: ...HF90 EA LISTER 751 40620 GLOW PLUG EA LISTER 750 40310 GLOW PLUG RELAY EA LISTER 570 32390 ALPHA HI TEMP SWITCH EA LISTER 750 13710 STARTER ALPHA LPA3 EA LISTER 750 11740 ALTERNATOR ALPHA LPA3 EA LIST...

Страница 42: ...Receptacle 186801 Control Box Top 186730 Control Box Rear 683970 Mini Breaker 684640 Duplex Receptacle W GFI 260360 Hour Meter 684380 Switch R660010 Push Button Switch 682715 Light R661490 Relay 6638...

Страница 43: ...BL FIXTURE CSA NRTL C WASHER 1 2 EXTER TOOTH LOCK SS LBL 105C SUPPLY COND 833581 833582 833583 4110953000 690 0121 791 2397 FIBER WASHER FIBERGLASS SLEEVE 2 1 2 LBL WET LOCATION EXTERIOR WASHER 1 4 X...

Страница 44: ...1997 114355 Ballast Box MH d e f c b a Document Ballast AL4000 LIGHT TOWER Page Title Model 114895 Ballast Box HPS 160040 Balast HPS 160030 Ballast MH 160042 Capacitor HPS 160032 Capacitor MH 663860 5...

Страница 45: ...Document a b c f e d 840120 Coupler 2 213770 Ring Hitch 176335 Plate 176336 Spacer 840470 Ball 2 121572 Combo Hitch Ring 211410 Ring Hitch for Adj Height 841200 Hitch Pintle Ring 3 I D 124450 Hitch 24...

Страница 46: ...RT OPTION DWG ITEM 0LTX0690 DESCRIPTION WINCH ELEC 12V DC STD AL4000 LT5000 BLB 2 8 96 001 002 003 004 160992 113583 160993 663780 WINCH 12V WINCH SWITCH W SOLENOID ASS Y WINCH SOLENOID WINCH TOGGLE S...

Страница 47: ...ITEM DRAWING NO DATE DRAWN BY OPTION 0LTX0080 STOP TAIL TURN LIGHT AND LICENSE TAG LIGHT 8126 001 8126 002 663510 663520 STOP TAIL TURN LIGHT LICENSE TAG LIGHT W BRACKET CNM 4 4 91 8126 46 D i s c o u...

Страница 48: ...S FIXTURE W JOY CONNECTOR 4 30 91 WD2985 2985A REQ DESCRIPTION PART ITEM DWG PART ECO REV DATE CHANGE DR BY SCALE PART DWG MATL MAT P N BORDER B REMOVE ALL BURRS SHARP EDGES XXXX 005 Decimals XX 030 X...

Страница 49: ...PART ITEM DWG PART ECO REV DATE CHANGE DR BY CNM SCALE NONE PART DWG MATL MAT P N BORDER B REMOVE ALL BURRS SHARP EDGES XXXX 005 Decimals XX 030 XXX 010 Degrees 1 2 Fractions 1 16 WD2986 2986 MATL WD2...

Страница 50: ...30 91 MAT P N MATL PART DR BY CNM ECO DATE 4 30 91 USAGE WD2987 SCALE NONE DWG BORDER 2987 A ITEM PART WD2987 PART DWG 2987 DESCRIPTION REQ 1000W HIGH PRESSURE SODIUM BALLAST IGNITOR 450V 26uF C1 GROU...

Страница 51: ...RECEPTACLES 120V 15AMP 10 RED GRN YEL ORN BLUE WHITE RED BLK RECEPTACLE BOX AT TOP OF TOWER 7 CONDUCTOR RETRACTABLE CORD 3 POLE RECEPTACLE TYP 4 BALLAST BALLAST BALLAST BALLAST 1 2 3 4 240V 30 AMP REC...

Страница 52: ...D DIODE FOR FUEL PUMP PRIME MAT P N PLOT B 3 23 00 DATE 3 23 00 TOLERANCES UNLESS OTHERWISE SPECIFIED APP BY DR BY JCS FUEL SOLENOID BATTERY 12 VOLT GLOW PLUGS B HOLD PULL COM ACC BAT IGN ST ST STARTE...

Страница 53: ...m Overall width with outriggers pulled out 102 2591 mm Trailer frame width 41 1041 mm Tongue length 44 1118 mm Wheel size 15 381mm Axle Rating 3500 lb 1588 kg Tongue weight travel position 100 lb 45 4...

Страница 54: ...RNING CAUTION Always be alert for any fraying of cables and replace any damaged cables IMMEDIATELY Never stand under any object lifted by the winch RECETACLE POWER TABLE There is more current availabl...

Страница 55: ...5 28 10 26 32 22 27 40 45 1 4 75 94 64 80 7 9 12 14 5 16 12 Nov 14 Dec 15 17 23 26 3 8 20 22 22 24 28 34 45 50 7 16 31 33 32 35 40 45 70 75 1 2 43 45 45 50 75 85 70 80 100 110 95 105 9 16 57 63 60 65...

Страница 56: ...FROM 12 O CLOCK 78 MPH FROM 1 11 O CLOCK 83 8 MPH FROM 2 10 O CLOCK 92 MPH FROM 3 9 O CLOCK 66 MPH FROM 4 8 O CLOCK 62 MPH FROM 5 7 O CLOCK 84 MPH FROM 6 O CLOCK 90 MPH NOTE If optional front outrigge...

Страница 57: ...the base of the small section 3 REINSTALLING THE SMALL SECTION 3 1 Fasten new cable to the base of the small section 3 2 Reversing the procedure described in steps 2 1 through 2 5 reinstall the small...

Страница 58: ...he cable by removing the bolt at the base of the middle section 5 REINSTALLING THE LOWER CABLE AND MIDDLE SECTION 5 1 If the fish wire worked attach the cable to the fish wire and pull through the pul...

Страница 59: ...nspect lamp base to see if there is arcing at center contact button Tighten lamp snugly Check socket for damage Replace if defective Floodlight Plugs not tight Check plug and receptacle Tighten if loo...

Страница 60: ...uld be within 10 of nameplate rating Check wiring connections for voltage loss Check socket contact point Improper ballast Check ballast nameplate against lamp data LAMP COLORS Normal lamp depreciatio...

Страница 61: ...improper ballast is used the lamp life will be shortened A mismatch may also cause the ballast to fail LAMP Improper ballast Improper ballasting can cause flickering or erratic operation FLICKERS AND...

Страница 62: ...allasts which are numbered are plugged into lead wires with corresponding numbers STEP 2 Looking at the lights from the glass side and following the diagram below plug each fixture into the appropriat...

Страница 63: ...0 If the bearing can be moved easily inside the carrier or if there is visible evidence of bearing carrier wear the housing carrier should be replaced with End Kit 836835 which includes the carrier be...

Страница 64: ...LEROY LEROY SOMERS LSA37 SOMERS LSA37 D i s c o u n t E q u i p m e n t c o m...

Страница 65: ...PERFORMANCE PERFORMANCE l Brushless l 4 Pole design l Self excited with capacitors l 5 voltage regulation at constant speed l Inherent overvoltage protection D i s c o u n t E q u i p m e n t c o m...

Страница 66: ...OF OPERATION l The capacitor s produce the no load excitation for the unit l The rotor magnetic field is produced by the current flowing through the rotating diodes and the main field winding D i s c...

Страница 67: ...WIRING WIRING D i s c o u n t E q u i p m e n t c o m...

Страница 68: ...TERMINAL BOX LAYOUT TERMINAL BOX LAYOUT Capacitor Terminal Block D i s c o u n t E q u i p m e n t c o m...

Страница 69: ...CONSTRUCTION CONSTRUCTION D i s c o u n t E q u i p m e n t c o m...

Страница 70: ...REVOLVING FIELD REVOLVING FIELD Rotating Diodes Balancing weights Revolving field D i s c o u n t E q u i p m e n t c o m...

Страница 71: ...l Correct voltage at no load but incorrect under load Suspect a rotating diode problem l Wrong voltage Suspect an engine RPM problem l Note As a general rule it is more cost effective to replace the u...

Страница 72: ...engine RPM is set properly The output voltage is proportional with the speed and a voltage too high across the capacitor terminals will shorten its life l Make sure the wavy washer is located properl...

Страница 73: ...ral Information Parts list Trouble Shooting Assembly Brochures Technical Catalog O M Manuals AutoCAD drawings Data Sheets Outline Drawings Technical Catalog DOCUMENTATION DOCUMENTATION D i s c o u n t...

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