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 3-5 

5.Maintenance and inspection 

 

 

 

 

 

 

 

 

5.1   Cautions for maintenance and inspection 

 

    (1)When carrying out daily inspection,carefully observe the following instructions. 

         ① If pump discharge pressure,current,noise or vibration are markedly different 

            from normal,it is a sign of trouble.In such a case,refer to ”5.4 Periodic 

            Inspection Table”and take prompt corrective action. 

            For this purpose,it is recommended to keep a log book. 

         ② If bearing temperature rises to an abnormally high,stop the pump and inspect the bearing. 

            

The maximum allowable temperature difference between the bearings and room temperature 

is 40℃.   

         ③ Mechanical seal may cause a high-frequency sound irregularly by using as a shaft seal, 

but no problem with pump quality. 

         ④ In case the pump is equipped with a mechanical seal,there should be practically no 

            dripping(leakage)of water from the seal.If the mechanical seal does leak 

            significantly,replace it. 

         ⑤ Make sure there is no abnormally high temperature when a gland packing is used as shaft 

seal. Too little leakage rate may cause abnormally high temperature.   

         ⑥ Keep the cocks of the pressure gauges and compound gauge closed at all times, 

            except when they are used during inspection. 

         ⑦ When power failure,turn off the power supply without fail.Otherwise the 

            pump could suddenly start up when the power supply is resumed,which will be 

            dangerous.

 

 

Before inspecting the pump,always turn off its main power 
supply. 
Otherwise the pump could suddenly start up in auto operation, 
exposing personnel to great danger. 

 

Do not run the pump at closed valve operation for 
longer than 5 minutes.If do,the water inside the 
pump will heat up,resulting in accident or trouble.

 

5 - 1

Содержание SJ4S

Страница 1: ...erstood this manual Keep this manual in a safe place where it can be consulted at any time To All mechanical Contracter Make sure to supply copies of this manual to the customer s operator maintenance...

Страница 2: ...anticipated profits arising out of this contract or a breach thereof Seller does not warrant any auxialiary equipment The foregoing warranty does not cover and the Seller makes no warranty with respe...

Страница 3: ...y instructions 1 2 1 Safety instructions for operation 1 2 2 Safety instruction for installation maintenance and inspection 1 3 Location of warning label Structure and overview of the pump 2 1 Names o...

Страница 4: ...ons Safety instructions for operation 1 Before turning on the power always fit the cover over the motor terminal box There is danger of electric shock 2 Do not water motor It will cause short circuit...

Страница 5: ...r of electric shock and the pump could start up suddenly causing injury Be sure to install an electrical leakage breaker on the power supply side 5 Turn off pump and cut off electric power call the sh...

Страница 6: ...d ball bearing is housed in it Shaft coupling This coupling connects the pump and motor shafts transmitting the power It absorbs offset between the centers of the two shafts Shaft coupling protective...

Страница 7: ...n bore size is 100 3m Impeller Closed Shaft seal Mechanical seal Structure Bearing Sealed ball bearing Casing SCS13 Shaft SUS304 Material Impeller SCS13 Type O D P or T E F C Type Motor Poles 2P 4P Po...

Страница 8: ...ndary damage when water leakage happen 2 Fasten the pump securely on a concrete foundation using anchor bolts 3 Be sure to provide drainage ditch around the pump 4 If there is danger of freezing in th...

Страница 9: ...s level and protect it thoroughly until the pump is installed 4 Mount the pump on the foundation When mounting insert square steel plates or metal wedges between the common base and the concrete found...

Страница 10: ...s the gap under the common base and the area around the common base after alignment of shafts is completed When the mortar has fully cured tighten the anchor bolts Be sure to align the shafts correctl...

Страница 11: ...7 If the pump is used for negative suction pressure do not install a sluice valve in the suction piping 8 If the pump is used for negative suction pressure install a foot valve equipped with a strain...

Страница 12: ...utlet head FO Use possible material in considering the maintenance of pipes Set up the gate valves and the flow controlling valve for maintenance in flushing pipes Pressure flow muddiness of liquid ci...

Страница 13: ...ower than 90 of the rating electric current The lowest currency should be 20Hz Do not drive inverter if motor is equipped with self protector Contract with us if 400V Measurement is necessary for inve...

Страница 14: ...shaft by hand and check that it turns smoothly If it is not turned smoothly it means there are rust or foreign object inside the pump etc so inspect the pump 2 Fully open a sluice valve on suction pip...

Страница 15: ...s could get caught up in the coupling Be sure to fix terminal box cover of motor There is danger of electric shock Do not run the pump in the reverse direction or it could break down Do not run the pu...

Страница 16: ...igh stop start frequency is the reason for early damage of a pump Lessen the times of stop start frequency as much as possible 5 times per hour at MAX Keep the cocks of the pressure gauge compound gau...

Страница 17: ...he pump is equipped with a mechanical seal there should be practically no dripping leakage of water from the seal If the mechanical seal does leak significantly replace it Make sure there is no abnorm...

Страница 18: ...rtage of familiarity of mechanical seal slide surface This leak is not abnormalities of a mechanical seal Use the pump free from care About double mechanical seal 1 Do not drive double mechanical seal...

Страница 19: ...ome less or more than the standard showed above Leakage quantity becomes more and more Re tightening the packing if the leakage is twice of the list showed above Exchange a new one if it won t be fast...

Страница 20: ...crews Tighten Should be no looseness Clogging Should be no clogging Impellers Wear Disassemble and inspect Should be normal Shaft surroundings Smooth rotation Rotate by hand Should rotate easily Beari...

Страница 21: ...mpany Insufficient priming water inside casing Prime thoroughly Air has got into suction piping Check suction piping joints Pump rotating in wrong direction Re wire to obtain correct direction Gate va...

Страница 22: ...arings overheated Pump poorly installed shafts poorly aligned Re align correctly Impeller clogged with foreign matter causing imbalance Bearings worn or damaged Shaft is bent Cavitation has occurred P...

Страница 23: ......

Страница 24: ...Head Office 230 Moriwake Miyuki cho Fukuyama city Hiroshima 720 0003 Japan Tel 81 84 955 1111 Fax 81 84 955 5777 www teral net 2016 06 TP 246 01...

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