TECNOMAGNETE CUBOTEC Series, Инструкция по эксплуатации и техническому обслуживанию

Страница: 2 / 38

41
Instruction and maintenance manual
ENGLISH
CONTENTS
1 GENERAL NOTES
............................... 42
1.1 Overview of the company ........................ 42
1.2 Importance of the manual ........................ 43
1.3 Storing the manual ................................... 43
1.4 Conventions ............................................. 43
1.5 Definition of symbols ............................... 43
1.6 Personnel responsible for the
operation of the system ........................... 43
1.7 Trained personnel .................................... 44
1.8 Individual protection means ..................... 44
1.9 General safety precautions ...................... 44
1.10 Behavior during emergency situations .... 45
1.11 Improper or non permitted use ................ 45
1.12 Nameplate ................................................ 45
2 TRANSPORTATION AND
HANDLING
............................................ 46
2.1 Receipt ..................................................... 46
2.2 Handling ................................................... 46
2.3 Transportation .......................................... 46
2.4 Storage .................................................... 47
3 DESCRIPTION OF THE SYSTEM
... 47
3.1 Advantages .............................................. 47
3.2 Main principles concerning the
clamping of parts ..................................... 48
3.3 Factors that influence magnetic forces ... 48
4 AVAILABLE MODELS
......................... 53
4.1 Magnetic chucks with square poles ........ 53
4.2 Magnetic chucks with parallel poles ........ 56
4.3 Magnetic chucks with round poles .......... 58
5 GENERAL DESCRIPTION OF
THE SYSTEM
....................................... 59
5.1 Millers ....................................................... 59
5.2 Grinders ................................................... 59
6 INSTALLATION
.................................... 60
6.1 Warnings ................................................. 60
6.2 Preparation .............................................. 60
6.3 Mechanical installation ............................ 60
6.4 Electrical connections .............................. 60
6.5 Useful technical information .................... 61
7 ASSESSMENT OF RESIDUAL
RISKS
.................................................... 61
Page
8 ORDINARY USE OF THE
SYSTEM
................................................. 62
8.1 Clamping force ......................................... 62
8.2 Cutting force ............................................. 62
8.3 Positioning the parts onto extensions ...... 63
8.4 How to calculate the clamping force ........ 65
8.5 Example of how to calculate the
clamping force of a magnetic chuck ........ 65
8.6 Instructions on how to clamp parts
for traditional machining operations ......... 66
8.7 Machining examples ................................ 68
9 MAINTENANCE
................................... 72
9.1 Introduction .............................................. 72
9.2 Safety standards during maintenance...... 72
9.3 Daily maintenance .................................... 73
9.4 Weekly maintenance ................................ 73
9.5 Monthly maintenance ............................... 73
9.6 Maintenance to be carried out
every six months ...................................... 73
9.7 Extraordinary maintenance....................... 73
9.8 Information on extraordinary
reparations and maintenance .................. 73
10 TROUBLESHOOTING AND
CORRECTIVE ACTIONS
.................... 74
11 SPARE PARTS
...................................... 74
12 DECOMMISSIONING AND
DISPOSAL
............................................. 74
12.1 Decommissioning ..................................... 74
12.2 Dismantling ............................................... 74
13 WARRANTY AND TECHNICAL
SUPPORT
.............................................. 75
13.1 Warranty terms and conditions ................ 75
13.2 Warranty invalidity .................................... 75
14 TECNOMAGNETE SUPPORT
CENTRES
............................................. 76
15 ATTACHMENTS
................................... 77
15.1 Declaration of conformity ......................... 77
Number:
03-11
Issue:
03-10