408-35042
Rev C
24
of 26
8. Re-assemble, keeping the (3) M3 screws loose to allow the disc to rotate on the head.
Figure 23
9. Apply grease to the Detent Plate to lubricate the Detent Pin contact surface.
10. After re-installing the Crimp Head assembly and Detent Pin, rotate the head assembly until the proper
set-up dimension is re-established.
11. Turn the Wire Crimp Disc to the stop. 0 (zero) should be indicated on the Number Ring.
12. Torque the (3) M3 flat-head screw to 6-8 lbf-in [0.7-0.9 Nm].
13. Verify proper crimp height as in Paragraph 5.1.A.
B.
Recalibration of Crimp Height Adjustment Mechanism
If the crimp height adjust mechanism has been removed for any reason, it MUST be re-calibrated. The
Applicator print lists the proper setup dimension for the applicator. To perform a Ram Fine Adjust
Calibration:
1. Loosen (3) M3 flat-head screws on the Wire Crimp Disc.
The disc must freely rotate on the head.
2. Using calipers, measure the distance between the Crimp Height Adjust Head and the Crimper Seating
Feature on the Ram (see Figure 13).
3. Rotate the Head Assembly up or down to achieve the measurement listed on the Applicator print.
4.
NOTE
As the head rotates, the Wire Crimp Disc should remain free to rotate relative to the Head Assembly (the Detent/Locking Pin
prevents continued disc rotation)
.
5. Turn the Wire Crimp Disc against the Detent/Lock Pin, to the 0 (zero) position.
6. Torque the (3) M3 flat-head screws to 6-8 lbf-in [0.7-0.9 Nm].
CAUTION
An applicator cycled under power that HAS NOT been calibrated to the proper setup dimension is highly likely to be damaged
at startup and imperil nearby personnel.
