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408-35042 

Rev C

 

19 

of 26

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Figure 19 

 

Strip Guide Plate and Feed Pawl 

This procedure moves the plate on which the Strip Guides are mounted. Since the terminal strip is fed into the 
applicator between the Strip Guides, it is moved front and back over the Anvil as the Strip Guides are moved. 

NOTE 

Getting the adjustment of the Feed Pawl to match any change in the position of the Front Strip Guide is also described here. 

1.  From the front of the strip guide plate, loosen the Strip Guide Plate Locking Screw (see Figure 20). 

2.  With the lead terminal centered over the Anvil, lift and hold (or block) the Feed Pawl up to clear the 

Front Strip Guide. 

3.  Turn the Strip Guide Plate Adjustment Screw 

clockwise

 to move the Strip Guide Plate toward the rear 

or 

counterclockwise

 to move it toward the front. 

Note

: The insulation barrel of the lead terminal should 

be as close as possible to the Floating Shear. Tighten the locking screw to hold the Strip Guide Plate 
in position. 

4.  Hand-cycle the machine, checking for proper terminal feed and Strip Guide Plate alignment. 

5.  If necessary, re-position the Feed Pawl and the Shear Holder(s). 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Figure 20 

Strip Guide Plate Locking Screw 

Strip Guide Plate Adjustment Screw 

Feed Pawl 

Front Strip Guide 

Rear Strip Guide 

Содержание OCEAN 2.0

Страница 1: ...he exploded view drawing with the associated parts list packaged with the applicator along with the applicable customer manual provide all the information required to operate and maintain the applicat...

Страница 2: ...s The applicator is also designed to accept modular feed packages Figure 3 Air Feed Applicator Air Supply Connection Retract Speed Control Forward Speed Control Feed Arm Feed Pawl Pneumatic Terminal F...

Страница 3: ...Pacific applicator will work only when used with a machine having a ram that falls within the dimensional envelope shown in Figure 5 Figure 5 Atlantic Machine Ram for Ram Post Adapter Basic Applicator...

Страница 4: ...ers on the outer diameter of the Wire Crimp Disc indicating a relative crimp height The Wire Crimper is held in a pre set position by the Ram and the Crimper Bolt The Insulation Crimper and the Front...

Страница 5: ...or the terminals are fed by the action of the Feed Cam and a series of rods and levers which move the Feed Pawl Two feed cams are available Pre Feed and Post Feed and can be mounted in two different m...

Страница 6: ...ng the air feed valve The extend side of the cylinder is then filled moving the feed pawl and terminal strip over the anvil for the next cycle The exhaust control valves control the speed of the feed...

Страница 7: ...5 2 to adapt it for use with the OCEAN 2 0 applicators The kit includes applicator Instruction Sheet 408 8022 which explains how an applicator with mechanical feed is installed and removed from the ma...

Страница 8: ...ed on the applicator print 1 Turn off and disconnect the power to the machine 2 Make sure the ram assembly is all the way up If necessary hand cycle the machine to raise the Ram Refer to the applicabl...

Страница 9: ...rip section for cleaning lubrication or repair it should only be removed as a part of the loading procedure 2 If terminals are post feed turn the Drag Release Lever upward to raise the Stock Drag lift...

Страница 10: ...If the crimp height is correct the problem is in the original applicator and refer to Paragraph 6 7 Adjustable Crimp Height Repair for corrective measures 6 During extensive operation periodically ins...

Страница 11: ...408 35042 Rev C 11 of 26 Figure 12 Figure 13 Pin in DETENT Orientation Pin in LOCK orientation Fine Adjust Head Setup Distance SEE DETAIL Adjust Set to 0 Zero DETAIL Ring Stop Detent Pin...

Страница 12: ...s hand cycled or slowly cycled several times It should have enough over travel on the backstroke to pick up the next terminal but not so much over travel that the Feed Pawl passes completely over the...

Страница 13: ...ust Lock Screw on the side of the Feed Finger Holder to allow the Fine Feed Adjustment Screw to turn see Figure 14 NOTE Do not remove the Fine Feed Adjust Lock Screw A nylon plug is captured behind th...

Страница 14: ...onto the machine 2 Insert the terminal strip until the lead terminal is located over the anvil 3 Connect the air supply to the applicator 4 Cycle the machine manually The next terminal must now be lo...

Страница 15: ...E Take extra precautions during adjustments When the machine is manually cycled the mechanism will move forward and backwards once during each press stroke unless the air is disconnected CAUTION Do no...

Страница 16: ...screws located in the air feed valve assembly NOTE The life of the piston seal can be extended by applying either MAGNALUBE G or Parker Super O Lube to the outer diameter of the air cylinder piston sh...

Страница 17: ...rear edge of the feed hole a Loosen the Rear Stop Locking Screw b Turn the Rear Stop Adjust Screw counter clockwise c Push the slide against the rear stop adjust screw d The Feed Pawl must be position...

Страница 18: ...factory to ensure that the terminal is advanced at the lowest possible speed In rare occasions it is possible that the feed speed is not fast enough if the applicator is used on a fully automatic mac...

Страница 19: ...With the lead terminal centered over the Anvil lift and hold or block the Feed Pawl up to clear the Front Strip Guide 3 Turn the Strip Guide Plate Adjustment Screw clockwise to move the Strip Guide P...

Страница 20: ...erminal from the carrier strip s correctly If necessary make the following adjustments Remove the applicator ram before proceeding NOTE The applicator must be removed from the machine for this procedu...

Страница 21: ...et for the carrier strip to be cut or not If it is set for the cut orientation Figure 21 Top Detail check that the cutting blade is present and in the proper orientation on the Shear Holder For the no...

Страница 22: ...il is needed verify the part number of the new Anvil agrees with the number on the applicator parts list NOTE When the Anvil is replaced the Front Shear and Shear Holder must be re aligned See Paragra...

Страница 23: ...en the ram assembly has reached the bottom of the stroke carefully torque the Crimper Bolt to 8 10 lbf ft 10 8 13 6 Nm Note The Crimpers must move without interference over the Anvil after the heavy p...

Страница 24: ...or print lists the proper setup dimension for the applicator To perform a Ram Fine Adjust Calibration 1 Loosen 3 M3 flat head screws on the Wire Crimp Disc The disc must freely rotate on the head 2 Us...

Страница 25: ...spacer must be at least 0 64 mm 025 in thick in order to add a wire depressor to an existing applicator Step 2 Choose a wire depressor based on the wire size range 2119791 5 0 008 1 305 mm 38 16 AWG 2...

Страница 26: ...PN 2844940 2 Section 5 4 B Corrected reference in Paragraph 5 1 A 5 In paragraph 5 4 B added the following Caution Do not tamper with the set screws located in the air feed valve assembly and NOTE The...

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