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CM4 App Note 260424 issue 2.1.docx 

Document No. 260424   

Page 14 of 29 

 

 

Reverse Current Protection (RCP) 

The standard output modules use synchronous rectification in the output stages to achieve high efficiency and as a result the outputs can both 
source and sink current. The sink current is internally limited to approximately -6% of the maximum rated current. However, in applications where 
the output modules are connected to external power sources such as batteries or other power supplies certain precautions must be observed to 
prevent damage to the unit. 

The outputs should never be directly connected to to external power sources without some form of reverse current protection such as an external 
diode or controlled mosfet. If protection is not used, large reverse currents which will ultimately result in damage to the unit will occur, especially 
when the AC mains is disconnected.  

Output Module Average and Peak Power  

All modules have an average and peak power rating. The average power of each unit must at all times remain below it

’s specified limit. However, 

each outp

ut can deliver up to 150% of it’s average power rating for a maximum of 5 seconds at 50% duty cycle, subject to the current limit not 

being exceeded and subject to the overall average power drawn being less than the specified average power rating (including any input derating 
due to temperature or line voltage). The available peak power is a function of the output voltage and maximum current for each module. Full peak 
power is only possible when the output voltage is adjusted to V

MAX

 and the maximum current is drawn from the module. Note that both average 

and peak power ratings are subject to the same temperature derating as the input module (derate by 2.5% per °C above 50°C), but are not 
subject to any line derating. 

Start-up & Shut Down 

All outputs are designed to have a regulated monotonic start-up with a rise time of 
approximately 3 ms as shown in the diagram right. The power good signal will not 
assert 

until the voltage exceeds the power good threshold (≈90%).  

 

Where multiple output modules are used, the default start up scheme is ratio-metric 
with all outputs starting at the same time as shown in the diagram right. External 
control circuits may be used to implement tracking or sequenced start up if 
necessary. 

 

The outputs are not designed to start into pre-biased loads and may discharge any 
externally capacitance before beginning to ramp the output voltage up in the normal 
way. 

At shutdown, the outputs enter a high impedance state. Where no external load is 
present it may take some time for the voltage to decay. When driving inductive loads, 
care must be taken to limit the voltage at the output terminals to prevent damage to 
the unit.   

 

Synchronisation 

All output modules in the same product are synchronised. The typical operating 
frequency is 260 kHz and paralleled or series connected units will not produce ripple beat frequencies. 

External capacitance 

 
All outputs can support a large external capacitance as detailed in the table shown. 
The capacitances specified ensure monotonic start-up with rated load applied. 
Larger capacitances can be applied for lower load currents.

 

 

Module 

C

EXT_MAX

 

S1 

12mF 

S2 

4mF 

S3 

1mF 

S4 

500uF 

 

 

Содержание CM4

Страница 1: ...CM4 App Note 260424 issue 2 1 docx Document No 260424 Page 1 of 29 CM4 AC DC Modular Power Supply Series APPLICATION NOTES...

Страница 2: ...tion 5 4 Efficiency Performance 6 5 Power Ratings 7 6 System Cooling 8 7 Signalling 11 8 Output Module Operation 13 9 Advanced Output Module Features 16 10 Series Connected Outputs 20 11 Parallel Conn...

Страница 3: ...tion to the AC line Once the internal capacitances have been charged the resistive element is bypassed to reduce losses Active Power Factor Correction PFC is used to ensure an accurate input current w...

Страница 4: ...tput voltages fall below the power good threshold level This allows the application to prepare for the impending loss of power The 5V bias supply will remain on for typically 100 ms after the output m...

Страница 5: ...e power remains within ratings Note that input module de ratings apply to both rated power and peak power 3 Input Module Protection Over current protection OCP The input module is protected from exces...

Страница 6: ...ne voltage load level and on the combination of output modules The plots below show typical efficiencies of a CM4 product fitted with all modules S1 S2 S3 or S4 The plots cover the full load and line...

Страница 7: ...te temperatures 1 2 3 4 5 6 7 VIN VRMS 120 85 85 120 120 100 120 Normalised VIN Rating A 1 0 708 0 708 1 1 0 833 1 TAMBIENT C 70 50 70 50 60 60 50 Normalised TAMBIENT Rating B 0 5 1 0 5 1 0 75 0 75 1...

Страница 8: ...0 50 100 150 200 250 300 350 400 450 500 550 40 30 20 10 0 10 20 30 40 50 60 70 80 Pout Ambient Temperature S1 120Vin 4x5Vout A B CD EF 0 50 100 150 200 250 300 350 400 450 500 550 40 30 20 10 0 10 20...

Страница 9: ...40 50 60 70 80 Pout Ambient Temperature S1 220Vin 4x5Vout 2MS 1 1 5MS 1 1MS 1 0 5MS 1 0 50 100 150 200 250 300 350 400 450 500 550 600 650 40 30 20 10 0 10 20 30 40 50 60 70 80 Pout Ambient Temperatu...

Страница 10: ...ermocouple in place 2 Setup the application in worst case conditions considering Input line voltage Output power ambient temperature airflow and cooling restrictions 3 Power the system and monitor the...

Страница 11: ...nals to Chassis 500 VDC Signals to Output 500 VDC Bias Supply 5V Power The CM4 series has one isolated bias supply located on the transformer module J3 beside slot 4 The output side bias supply genera...

Страница 12: ...t The signals circuit provides an inhibit input to disable each output module individually Each inhibit input is internally connected through an opto isolator to the respective output modules The basi...

Страница 13: ...tage Protection OVP In the event of an output module fault the modules are protected against excessive output voltages This is implemented as a fixed voltage threshold VOVP in the table above If the o...

Страница 14: ...possible when the output voltage is adjusted to VMAX and the maximum current is drawn from the module Note that both average and peak power ratings are subject to the same temperature derating as the...

Страница 15: ...are within specifications the unit will restart Note that no warning is given on the AC_OK signal for faults of this type Transient Response The CM output modules have been especially designed to hav...

Страница 16: ...t voltage of the module Equivalent internal circuit Control function The output voltage can be controlled from 0 to 131 5 of the preset voltage using this control method However care must be taken to...

Страница 17: ...te the following equation ILIMIT IRATED VCTRL 4 where IRATED is the maximum rated current for the module It is not possible to increase the maximum current limit of the module and control voltages exc...

Страница 18: ...ommended to add an external buffer amplifier as shown below when using the ICONTROL signal to measure the output current as loading the ICONTROL signal even with microamps can cause the current limit...

Страница 19: ...must be taken to ensure power cables have a sufficiently low voltage drop at maximum load current to ensure this protection does not activate unintentionally In systems where remote sensing is not us...

Страница 20: ...or current control is possible with series connected modules using the advanced VCONTROL and ICONTROL functions described earlier However individual control of each module can be complex as the variou...

Страница 21: ...odule continues delivering full current This process repeats for the total number of paralleled modules The diagram above shows the VI curve for such a system Output modules that are not delivering cu...

Страница 22: ...tem failure However the diode introduces voltage drops between the supply and the load that significantly degrade the load regulation To counteract this the remote sense lines can be used to regulate...

Страница 23: ...ss Multiple Products Paralleling across multiple products is not possible without external protection such as external diodes or controlled MOSFETs to prevent circulating currents between each product...

Страница 24: ...ng SCREWS Location Details Penetration Tightening Baseplate Mount M1 M6 Hole size Diameter 5 00mm 4mm Baseplate thickness 0 55 NM Output Module Connection M4 0 35 NM Input Module Connection 6 32 0 8 N...

Страница 25: ...NNECTORS Ref Details Manufacturer Housing Terminal J1 Mains Input 3 Pin Barrier 6 32 Steel Screws 0 8 Nm or 7 Lb In Torque 1 J2 Standby control 2 Pin 1 25mm with Friction Lock 28 30AWG MOLEX 051021020...

Страница 26: ...hould be used to mount both the power supply and the load Both input and output cables should be fixed as close as possible to the ground plate or metal enclosure Input and output cables should be sep...

Страница 27: ...embled system Assembly Failure Rate FPMH MTBF Hrs Input module 0 962972 1038452 Transformer 0 371919 2688754 S1 0 415368 2407499 S2 0 397808 2513774 S3 0 398170 2511487 S4 0 405630 2465300 CM4 with 4...

Страница 28: ...ut module in need of adjustment Attaching a heatsink or cooling plate For improved performance the baseplate of the CM4 unit can be attached to a heatsink or cooling plate TDK Lambda has a range of he...

Страница 29: ...0450 Input Cable Set 1x Signals cable 200mm 1x Standby cable 200mm 3x Power terminals 200449 CM4 Heatsink1 Provided with 6x M4 x 10mm Posi Drive screws for baseplate mounting and thermal interface ACC...

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