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Tool List

Page  22

SC-100

MA-100-03

TROUBLESHOOTING GUIDE

This is a general troubleshooting guide for various mechanical faults. Refer to the electrical troubleshooting chapter 

for checking the electronic motor control system.

This list is provided as a guide only. It is not all inclusive of causes that may result in a specific symptom.

Note:  This list is provided as a guide only. It is not all inclusive of causes that may result in a specific symptom.

Symptom 

Suspect Component or System 

Action

Steering Pulls Left or Right 

Front end out of alignment 

Realign front end 

 

Low tire pressure 

Inspect tire pressure

Difficult Steering 

Lack of lubrication 

Lubricate steering linkages

 

 

Damaged or worn steering components 

Inspect all steering components 

 

Low tire pressure 

Inspect tire pressure 

Excessive Play in Steering 

Damaged or worn steering linkages 

Inspect steering linkages 

 

Loose steering linkages 

Tighten all hardware 

 

Loose steering wheel 

Inspect steering wheel nut 

 

Loose front spring hardware 

Tighten all hardware

Soft and/or Low Brake Pedal  Air in brake lines 

Bleed brake system 

 

Master cylinder fluid level low 

Fill master cylinder and bleed system

 

 

Brake pedal linkage out of adjustment 

Adjust linkages

Hard Brake Pedal 

Faulty master cylinder 

Inspect master cylinder 

Lack of Braking Power 

Contaminated brake pads 

Replace brake pads 

 

Worn brakes 

Replace brakes 

 

Air in brake lines 

Bleed brake system

Brakes Dragging 

Brake pedal linkage out of adjustment 

Adjust linkages 

 

Faulty master cylinder 

Inspect master cylinder 

 

Faulty brake caliper 

Inspect brake calipers 

 

Debris in brakes 

Inspect brakes 

 

Parking brake applied 

Release parking brake, inspect linkage

Low Power or Running Slow  Faulty or discharged battery 

Test battery and charge 

 

Brakes dragging 

Inspect brake system 

 

Fault in motor control system 

Refer to motor control fault codes

Noise, Front End 

Loose wheel nuts 

Tighten all hardware 

 

Damaged or worn wheel bearings 

Inspect wheel bearings 

 

Damaged, worn, or debris in brakes 

Inspect brakes 

 

Loose components 

Tighten all hardware 

 

Damaged or worn suspension mounts 

Inspect suspension

Noise, Rear End 

Loose wheel nuts 

Tighten all hardware 

 

Damaged or worn internal transaxle components 

Inspect transaxle 

 

Damaged or worn suspension mounts 

Inspect suspension 

Содержание SC-100-24

Страница 1: ...al contains important information regarding the safe operation of this vehicle WARNING Starting Serial Number 191320 Ending Serial Number See Introduction Chapter Service and Replacement Parts Manual...

Страница 2: ...lacement parts and service for our vehicles Refer to our web site www taylor dunn com for a dealer lookup application Originally Published 7 1 2013 Revision H 1 16 2018 contents subject to change with...

Страница 3: ...parts or service should be obtained through your local dealer A dealer locator can be found on the Taylor Dunn website at www taylor dunn com If you do not have access to the internet you can call th...

Страница 4: ...n invaluable asset and it is an asset we cherish and protect Our guiding principle is to provide application specific solutions which are reliable efficient and economical Our domestic and internation...

Страница 5: ...l List 19 Lubrication 23 Front Axle 27 Transaxle GT 31 Transaxle SD 41 Steering 49 Brake Service 57 Motor 65 Motor Controller 71 Tires Wheels 75 Batteries 81 Wire Diagram 87 Hardware Information 89 Re...

Страница 6: ......

Страница 7: ...ll warnings and instructions that are located in the Service Guidelines chapter WARNING Introduction About this manual 8 Who Should Read This Manual 8 Replacement Parts 8 How To Use This Manual 8 Conv...

Страница 8: ...erformance only use original Taylor Dunn replacement parts intended for use on your vehicle Taylor Dunn components are designed and tested for use on specific Taylor Dunn model vehicles Only use the c...

Страница 9: ...E This signal word will not be accompanied by the safety alert symbol NOTICE will indicate a condition that if not avoided may result in property damage Property is defined and the vehicle components...

Страница 10: ...batteries Of the Operator A vehicle shall not be operated until the operator has successfully completed an operator training course provided by the owner of the vehicle The operator is responsible to...

Страница 11: ...ormation will remain confidential and will not be shared outside of the Taylor Dunn corporation Once registered on the Taylor Dunn web site you will have access to Additional Taylor Dunn product infor...

Страница 12: ...Page 12 MA 100 03 Introduction SC 100 Notes...

Страница 13: ...located in the Service Guidelines chapter WARNING Service Maintenance Guidelines Service Maintenance Guidelines Read Me First Maintenance Guidelines and General Instructions 14 Vehicle Modifications 1...

Страница 14: ...ttached to the left and right side of the vehicle Failure to properly support the vehicle may result in the vehicle tipping over causing severe bodily injury and or property damage WARNING The vehicle...

Страница 15: ...strial trucks shall not be altered so that the relative positions of the various parts are different from what they were when originally received from the manufacturer nor shall they be altered either...

Страница 16: ...Service Maintenance Guidelines Page 16 SC 100 MA 100 03 PERIODIC MAINTENANCE CHECKLIST...

Страница 17: ...interlocks Inspect front and rear wheel bearings Inspect and adjust fork collar bearings 3 wheel trucks only Inspect and tighten all nuts and bolts First 500 hours and then every 1000 hours 2 1000 Ins...

Страница 18: ...Service Maintenance Guidelines Page 18 SC 100 MA 100 03 Notes...

Страница 19: ...Table of Contents Special Tool List Special Tool List Tool List 18 Troubleshooting Guide 20...

Страница 20: ...st Light Used for testing electrical circuits Switchable for 12 24 36 48 volt systems Required to complete troubleshooting provided in the vehicle service manuals 43 201 50 Pinion Seal Installation To...

Страница 21: ...ase from any local electronics distributor 41 350 13 Disc Brake Boot Installation Tool Assists in installing the rubber boot onto the disc brake piston 75 442 55 Pin Removing Tool Removes pins from Mo...

Страница 22: ...Low Brake Pedal Air in brake lines Bleed brake system Master cylinder fluid level low Fill master cylinder and bleed system Brake pedal linkage out of adjustment Adjust linkages Hard Brake Pedal Fault...

Страница 23: ...Table of Contents Lubrication Lubrication Lubrication and Fluids Chart 24 Hazardous Waste Disposal 25...

Страница 24: ...Lubrication Page 24 SC 100 MA 100 03 LUBRICATION AND FLUIDS CHART...

Страница 25: ...e proper disposal of hazardous waste products Description Locations Lubricant Type 1 Steering Shaft Pillow Blocks 2 not shown General Purpose Grease 2 Front Fork Spindle Bearings 1 General Purpose Gre...

Страница 26: ...Lubrication Page 26 SC 100 MA 100 03 Notes...

Страница 27: ...efore starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Front Axle Inspect the Front Wheel Bearings 26 Adjust Front Wheel Bearings 26...

Страница 28: ...maged wheel bearings Note Refer to the Replace Front Wheel Bearings section for information regarding the replacement of the wheel bearings 4 Lower the vehicle 5 Reconnect the main positive and negati...

Страница 29: ...information regarding tightening the front axle Note If your vehicle is equipped with two axle nuts the nuts should be tightened equally so that the same number of axle threads are visible on both en...

Страница 30: ...Front Axle Page 30 SC 100 MA 100 03 Notes HARDWARE TORQUE Description Foot Pounds Newton Meters Ball Joint Clamp 28 32 37 9 43 4 Rod End Stud Nut 20 25 27 1 33 9 Rod End Jam Nut 20 25 27 1 33 9...

Страница 31: ...Assemble 37 Pinion Bearing Preload 38 Pinion Gear Shimming Instructions 38 Set Pinion Bearing Preload 38 Hardware Torque 39 This section is one section of a complete service manual Before starting an...

Страница 32: ...eels 7 Release the park brake and test drive the vehicle CHANGE OIL 1 Raise the rear of the vehicle and support with jack stands 2 Place a four quart drain pan under the drive assembly 3 Remove the dr...

Страница 33: ...ng the original bolts could cause loss of brakes resulting in severe bodily injury and or property damage WARNING Install 1 Install in reverse order for removal a Lubricate the bearing external O ring...

Страница 34: ...e wheels release the park brake and test drive This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service...

Страница 35: ...time 11 Mark the gear case position in relation to the 3rd member housing so that it will be reassembled in the same position 12 Remove the six retaining bolts holding the gear case to the 3rd member...

Страница 36: ...ction gear case Refer to Primary Gear Case for information on removing the gear case 6 Remove the 12 side plate bolts then remove the side plate 7 Remove the carrier bearing adjusting nut roll pin and...

Страница 37: ...e 12 Install the pinion gear holding tool 96 500 42 and tighten the pinion nut enough to keep the pinion gear from rotating Pinion Holding Tool 13 Install the differential assembly 14 Install the cove...

Страница 38: ...millimeters from the rear of the drive housing to the face of the pinion gear see illustration Once a shim has been selected and the pinion gear is installed confirm that E D B DV Set Pinion Bearing P...

Страница 39: ...n plug 21 25 28 4 33 Gear case to 3rd member 18 20 24 4 27 3rd Member cover bolts 40 50 54 67 5 Axle hub bolt 275 392 Note Special Washers The washers for the primary gear case housing and carrier hou...

Страница 40: ...Transaxle GT Page 40 SC 100 MA 100 03 Notes...

Страница 41: ...ce Guidelines chapter WARNING Transaxle SD Transaxle Identification 41 Check Oil Level 42 Change Oil 42 Axle Shaft 43 Remove 43 Install 43 Rear Hub Rotor Bearings 44 Motor Remove 44 Primary Reduction...

Страница 42: ...he bottom of the opening Refer to Lubrication section for oil specification If oil comes out of the opening allow to drain until level with the bottom of the opening 10 Reconnect the batteries and tes...

Страница 43: ...axle shaft Use new bolts for the axle retaining plate If the wheel hub was removed install the hub and rotor Torque the hub bolt to the specification listed in the table at the end of this section 2...

Страница 44: ...have a pre applied thread locking compound They are intended for one time use only If removed they must be replaced Reusing the original bolts could cause loss of brakes resulting in severe bodily inj...

Страница 45: ...l bearings and gears with clean oil 6 Install new seals and wipe the seal lip with grease 7 Place the outer housing on a CLEAN flat bench 8 Brush a small amount of axle oil into the three bearing bore...

Страница 46: ...Transaxle Page 46 modelnumber manualnumber...

Страница 47: ...ion of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING 3RD MEMBER Illustration is for reference on...

Страница 48: ...dard torque values in the appendix Description Foot Pounds Newton Meters Pinion nut 275 300 392 428 Drain plugs 9 14 13 20 Fill plugs 45 50 64 71 Gear case to 3rd member 45 55 64 78 Primary housing bo...

Страница 49: ...e located in the Service Guidelines chapter WARNING Steering Steering Front End Alignment 42 Wheel Alignment 42 Center the Steering Wheel 43 Inspect the Steering Components 44 Steering Wheel and Bushi...

Страница 50: ...e spindle nut 3 Center the steering wheel Refer to section Center the Steering Wheel for information regarding centering the steering wheel 4 Untie the front fork 5 Adjust the steering shaft Refer to...

Страница 51: ...tration and tie it off so that it cannot rotate 6 Position the chains so that the turnbuckles are an equivalent distance from the steering wheel sprocket See illustration to the right 7 Install the ch...

Страница 52: ...apered then the steering wheel should be replaced 5 Insert the steering shaft back into the collar and check for lateral play as shown to the right If the lateral play exceeds 0 010 inches then the bu...

Страница 53: ...fting and support devices of rated load capacity may result in severe bodily injury WARNING ADJUST THE STEERING SHAFT The steering shaft is adjustable by means of a collar at the rear of the shaft Thi...

Страница 54: ...ead position 5 Lightly grease the steering wheel splines and install the replacement steering wheel orientated 6 Tighten the steering wheel nut to torque listed in the Hardware Torque table at the end...

Страница 55: ...lace the grease seal any time the fork is removed from the vehicle 1 The front of the vehicle shall be supported on jack stands just high enough to install the fork 2 Place the lower bearing in the fo...

Страница 56: ...Steering Page 56 SC 100 MA 100 03 Notes...

Страница 57: ...Inspect the Parking Brake 59 Wheel Park Brake Mechanical Disc 59 Adjust the Service Brakes 60 Mechanical Disc Brakes 60 Adjust the Parking Brake 61 Primary Adjustment handle 61 Secondary Adjustment ca...

Страница 58: ...brake rotor is worn beyond its service limits then the front hub must be replaced Refer to Front Axle Service for information on replacing the front hub Note Depending on the rear axle configuration...

Страница 59: ...ndle for any signs of damage or wear 3 Set the park brake 4 Reconnect the main positive and negative cables at the batteries 5 Remove the blocks from the wheels Make sure the key switch is in the OFF...

Страница 60: ...hen the treadle is gently released the throttle arm should be contacting the throttle stop and there should be no more than 1 16 clearance at the slip connector The back of the treadle should about le...

Страница 61: ...NG Make sure the key switch is in the OFF position then remove the key Place the forward reverse switch in the center OFF position Set the park brake Place blocks under the rear wheels to prevent vehi...

Страница 62: ...usting the parking brake 14 Set the park brake 15 Reconnect the main positive and negative cables at the batteries 16 Remove the blocks from behind the wheels 17 Release the park brake and test drive...

Страница 63: ...the vehicle This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Current...

Страница 64: ...Brakes Page 64 SC 100 MA 100 03 Notes...

Страница 65: ...tions that are located in the Service Guidelines chapter WARNING Motor Remove Install 66 Bearing 66 Disassemble 66 Inspect 67 Brushes 67 Commutator 67 Armature Windings 67 Replacing the Brushes or Arm...

Страница 66: ...lip and press the motor bearing out of the housing and discard This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are locate...

Страница 67: ...or burn marks Burn marks and or raised commutator segments 90 or 180 degrees apart is evidence of a shorted armature A tool called a growler is required to reliably test for a shorted armature Inspect...

Страница 68: ...e repaired or replaced Field Windings Measure the field resistance refer to Service Limits table at end of this section If not within specification then the motor must be repaired or replaced REPLACIN...

Страница 69: ...any one of the measurements is less than the minimum undercut depth specified in Service Limits then the commutator must be undercut 7 While still in the lathe smooth the commutator with fine emery cl...

Страница 70: ...0 025 69 85 2 75 15 87 0 625 0 0116 1 2 70 054 41 XP 1789 or DY2 4001 0 635 0 025 69 85 2 75 15 87 0 625 0 011 0 43 70 057 40 XP 1673 or DV1 4003 0 635 0 025 69 85 2 75 15 87 0 625 0 008 0 58 70 052...

Страница 71: ...ing any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Motor Controller Remove Install 72 Inspect 72 Receptacles 72 Base Plate 72 Terminal Ends...

Страница 72: ...k is installed then these bolts may also hold the heat sink to the panel Install 1 Thoroughly clean the controller base mounting plate and heat sink 2 Apply thermal transfer compound to the controller...

Страница 73: ...t field modifications to the controller parameters Complete vehicle parameters are available by e mail and can be uploaded to the controller using a laptop or PC with the PCpaK application and cable R...

Страница 74: ...Controller Page 74 SC 100 MA 100 03 HARDWARE TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Inch Pounds Newton Meters Terminal stud 38 44 4 29 4 97...

Страница 75: ...efore starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Tires Wheels Inflation 76 Air pressure 76 Tread Wear 77 Changing Tire Wheel A...

Страница 76: ...lling to the left or right Only check the tire pressure when the tire is cold When checking tire pressure you must check all tires including your spare tire The correct tire size and pressure can be f...

Страница 77: ...1 6 mm There are a series of tread depth wear indicators around the circumference of the tire They will appear as approximately 1 2 inch 12 mm bands across the tread as the tire approaches its wear li...

Страница 78: ...a tire with a combination vulcanized plug and internal patch Tire repairs shall only be performed by personnel trained in tire repair The tire repair procedure will be unique to the type of repair eq...

Страница 79: ...Tires Wheels Page 79 MA 100 03 SC 100 HARDWARE TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Foot Pounds Newton Meters Wheel nut 85 115...

Страница 80: ...Tires Wheels Page 80 SC 100 MA 100 03 Notes...

Страница 81: ...instructions that are located in the Service Guidelines chapter WARNING Batteries General Guidelines and Safety 82 Cleaning 83 Watering 83 Charging 83 Testing 84 Specific Gravity 84 Storing 84 Storag...

Страница 82: ...property damage A battery is a live electrical source It cannot be disconnected or neutralized Do not drop any tool or conductive object onto the battery A conductive object that comes in contact wit...

Страница 83: ...ter and beginning of this section WARNING WATERING Note The electrolyte level in a battery rises while charging and will be close to its highest level after the end of a charging cycle It is recommend...

Страница 84: ...any procedure read all warnings and instructions that are located in the Service Guidelines chapter and beginning of this section WARNING DO NOT attempt the test the specific gravity of a sealed batte...

Страница 85: ...battery in reverse order 8 Remove the blocks from the wheels and test drive Individual Batteries 1 Using an insulated wrench disconnect the cables from the battery to be removed 2 Using a battery lift...

Страница 86: ...WARE TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Inch Pounds Newton Meters Battery terminal Trojan bolt 95 105 11 12 Battery terminal Trojan stud...

Страница 87: ...iagram This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Wire Diagram...

Страница 88: ...Green Black Gray Black White Black Blue Black Violet Black Red Red Black Blue White White White Black Gray White Red White Yellow Black Green Black Gray Black White Black Blue Black Violet Black Red B...

Страница 89: ...tarting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Hardware Information Torque Guidelines for Standard hardware 90 Hardware Identificat...

Страница 90: ...grade 2 torque value Hardware Identification Hex Head Bolts and Screws The grade of SAE bolts and screws are identified by markings on the head as illustrated to the right The grade of a metric hex he...

Страница 91: ...s use a letter to indicate the grade of the nut Grade A locknuts would be the equivelent of Grade 2 hex nuts Grade B as Grade 5 and Grade C as Grade 8 Note Nuts with no markings are to be treated as S...

Страница 92: ...92 297 420 390 7 8 9 278 429 593 565 14 306 473 818 625 1 8 416 644 909 850 14 466 721 1018 930 1 1 8 7 590 794 1287 1700 12 662 891 1444 1850 1 1 4 7 832 1120 1817 2950 12 922 1241 2012 3330 Imperial...

Страница 93: ...10 9 12 9 3 0 50 0 38 4 0 70 0 7 2 3 5 0 80 1 7 4 5 6 1 00 2 9 7 7 11 4 8 1 00 19 9 1 25 7 18 4 27 3 10 1 00 42 1 25 40 1 50 14 1 38 55 12 1 25 71 1 50 68 1 75 24 64 118 14 1 50 111 2 00 38 103 151 16...

Страница 94: ...dure for information regarding proper hardware torque All hardware shall be inspected for thread damage or corrosion prior to reassembly If any evidence of damage is found then the hardware shall be r...

Страница 95: ...2 Brakes Rear 104 Charger Lestronic 105 Charger Signet 106 Charger X Series 107 Control Panel Speed 108 Dashboard Instrument Panel 109 Decals 110 Deck Frame and Seat Cushions 111 Differential Transmis...

Страница 96: ...identify special order options refer to the original vehicle sales order Any special order options will have a K letter prefix in the option number The vehicle option list is also available on the Ta...

Страница 97: ...acement Parts Page 97 MA 100 03 SC 100 Not available at time of printing My Vehicle information Serial Number Date Purchased Date Delivered Dealer Purchased From Salesman Name My local Parts Dealer No...

Страница 98: ...T Front Axle and Fork Item Part Description Qty 1 88 229 81 3 4NC Lock nut 1 or 2 2 88 228 61 3 4 SAE Flat washer 1 or 2 3 15 010 20 Axle single wheel 1 4 16 010 00 Spacer 2 or 4 5 15 011 00 Axle dual...

Страница 99: ...490 11 Disc brake rotor 2 4 41 172 21 Hub 2 5 88 268 63 Flat washer 2 6 88 268 30 7 8 14 x 1 5 Bolt grade 5 2 7 96 329 10 Wheel stud 10 Not Shown 92 104 10 Hub cover 2 41 290 54 Axle housing left 1 41...

Страница 100: ...cement Parts Page 100 SC 100 MA 100 03 Part numbers for the cables hardware and hold downs are the same as the 24 volt configuration 48 volt battery configuration Not available at time of printing BAT...

Страница 101: ...8 088 66 Flat washer tin lead plated 6 88 069 81 1 4NC Nylon lock nut 7 88 081 12 5 16NC x 1 Square bolt stainless steel 8 88 089 80 5 16NC Hex nut stainless steel 9 88 089 70 5 16 Split lock washer s...

Страница 102: ...Replacement Parts Page 102 SC 100 MA 100 03 Not available at time of printing BRAKE LINKAGE...

Страница 103: ...thread 1 6 80 410 20 Bushing assembly 2 7 88 109 81 3 8NC Lock Hex nut 4 88 100 09 3 8NC x 3 4 Hex bolt 4 8 88 527 11 Cotter pin 6 9 00 150 24 Treadle weldment 1 10 96 763 00 Clevis 1 11 88 099 80 5 1...

Страница 104: ...brake assembly right 1 41 349 99 Complete brake assembly left 1 1 2 3 4 5 41 348 55 Clevis pin 2 6 7 8 41 350 27 Mounting bracket 2 9 32 204 30 Bushing 4 10 41 348 70 Brake pad 4 11 41 348 52 Spacer...

Страница 105: ...lay Timer 79 808 20 79 808 20 79 808 20 3 Capacitor 79 902 00 79 902 00 79 902 00 79 902 00 4 Diode assy 79 749 13 79 749 13 79 749 13 79 749 13 5 Transformer 79 603 10 6 Cord AC 79 575 10 7 Fuse 79 8...

Страница 106: ...are not included with the charger Standard Single Phase AC wire Color Codes as of 2010 Note Older systems may use a alternate color code Refer high voltage wiring repairs to a qualified technician Un...

Страница 107: ...sembly X Series 48 volt 1 79 831 00 Fuse 79 809 61 Relay boad assembly Control board assembly 79 749 14 SCR assembly 79 840 02 Circuit breaker 79 848 01 Ammeter 79 810 01 Switch kit start stop low vol...

Страница 108: ...Horn 1 4 79 844 00 Main circuit breaker 1 5 72 501 42 ISO solenoid 1 6 88 838 06 14 x 1 2 Sheet metal screw 4 7 88 060 09 1 4NC x 3 4 Hex bolt 4 8 79 840 00 10 Amp circuit breaker 1 9 79 840 20 20 Am...

Страница 109: ...ry Contact your local Taylor Dunn distributor for more information The Smart View Display will only work with the Sevcon control system Instrument Panel Item Part Description Qty 1 71 120 10 Key switc...

Страница 110: ...ttery Warning 1 2 94 319 00 Battery Disconnect 1 3 94 382 00 Treadle operation 1 4 94 301 43 Arms and hand inside 1 5 94 313 20 Safety warning 1 6 94 384 01 Not a motor vehicle 1 7 94 384 14 Apply par...

Страница 111: ...Upper chain cover 1 2 90 501 00 Deck standard 1 3 79 511 00 Charger cord holder 1 79 575 30 AC cord 8 foot 1 79 530 00 Strain releif for AC cord 1 4 03 150 43 Lower chain cover 1 5 03 150 28 Treadle...

Страница 112: ...Replacement Parts Page 112 SC 100 MA 100 03 Not available at time of printing DIFFERENTIAL TRANSMISSION GEAR CASE...

Страница 113: ...71979 Bearing 1 19 GT 3287143 Differential case 1 20 GT 72013 O ring 1 21 GT 3273633 Pinion nut 1 22 GT 71896 Bolt M10 x 25 mm 12 23 See Note 1 previous page Spacer 1 24 see gear kits below Output gea...

Страница 114: ...ssembly Spacer 1 7 66 610 67 Vent 1 8 41 989 02 Plug with O ring 1 9 N A Order assembly Housing 1 10 N A Order assembly Cover 1 11 N A Order assembly Gears Ring Pinion 1 12 N A Order assembly Race 1 1...

Страница 115: ...5 1 0 or 1 44 440 90 Assembly Primary reduction 19 1 0 or 1 44 440 91 Assembly Primary reduction 27 1 0 or 1 44 440 92 Assembly Primary reduction 30 1 0 or 1 1 Kit B Bearing 2 2 Kit B Bearing 1 3 Kit...

Страница 116: ...Replacement Parts Page 116 SC 100 MA 100 03 Not available at time of printing ELECTRICAL MISCELLANEOUS Miscellaneous Wire Harness Clamps 2 3 17 16 15 18 1 2 Motion Alarms 5...

Страница 117: ...624 00 Clamp 1 4 Jiffy Clip 96 625 00 not shown Clamp 5 16 Jiffy Clip 18 96 626 00 Clamp 7 8 Jiffy Clip Not Shown 75 152 60 Chassie Control Harness 1 75 152 07 Power Harness 1 75 152 48 Harness contr...

Страница 118: ...7 811 00 1 7 8 inch Ball 97 821 00 2 inch Ball 88 140 14 1 2NC x 1 1 2 Hex bolt 4 88 149 80 1 2NC Hex nut 4 88 148 62 1 2 Split lock washer 4 Trailer Hitches Item Part Description Qty 97 808 00 Automa...

Страница 119: ...vailable at time of printing Ladder optional Item Part Description Qty 97 813 00 Ladder 4 step 97 813 10 Ladder 5 step 97 813 11 Ladder 6 step 88 082 11 5 16NC x 1 Carriage bolt 8 88 088 62 5 16 Split...

Страница 120: ...421 00 70 421 00 11 Dust Cap 95 930 00 95 930 00 95 930 00 95 930 00 Note 1 The original motor provided under part number 70 054 40 has been discontinued It has been replaced by 70 054 41 The 70 054 4...

Страница 121: ...long 3 88 067 22 Bolt Motor Mounting 2 long 2 3 See Motor Motor 1 4 96 114 10 U Bolt 1 5 41 883 36 Bracket 1 6 88 128 62 Lock Washer 2 7 89 111 27 Bolt 2 8 88 088 62 Lock Washer 2 9 88 099 80 Nut 2 10...

Страница 122: ...Replacement Parts Page 122 SC 100 MA 100 03 Not available at time of printing STEERING LINKAGE...

Страница 123: ...wheel 1 19 007 20 Round steering wheel 1 Not shown 19 159 00 Steering shaft for round steering wheel 1 88 199 82 Steering wheel nut 1 97 100 00 Woodruff key for round steering wheel 1 88 228 60 3 4 Cu...

Страница 124: ...Replacement Parts Page 124 SC 100 MA 100 03 Not available at time of printing Notes...

Страница 125: ......

Страница 126: ...Taylor Dunn Manufacturing 2114 West Ball Road Anaheim CA 92804 800 688 8680 714 956 4040 FAX 714 956 0504 Visit our Website www taylor dunn com...

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