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TASK FORCE TIPS, Inc.

2800 E Evans Ave, Valparaiso, IN 46383-6940 USA

800-348-2686 • 219-462-6161 • Fax 219-464-7155

MADE IN USA • www.tft.com

INSTRUCTIONS FOR INSTALLATION,
SAFE OPERATION AND MAINTENANCE

MANUAL: TORNADO
& TORNADO RC MONITOR

Read instruction manual before use. Operation of this device without
understanding the manual and receiving proper training is a misuse of this
equipment. A person who has not read and understood all operating and safety
instructions is not qualified to operate the Tornado or Tornado RC Monitor.

DANGER

Maximum Recommended Flow

is 500 gpm (1900 l/min)

Maximum Recommended Pressure

is 200 psi (14 bar)

TORNADO RC

TM

TORNADO

TM

LIY-300 January 24, 2007 Rev02

©Copyright Task Force Tips, Inc. 2005-2007

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Содержание TORNADO

Страница 1: ... use Operation of this device without understanding the manual and receiving proper training is a misuse of this equipment A person who has not read and understood all operating and safety instructions is not qualified to operate the Tornado or Tornado RC Monitor DANGER Maximum Recommended Flow is 500 gpm 1900 l min Maximum Recommended Pressure is 200 psi 14 bar TORNADO RC TM TORNADO TM LIY 300 Ja...

Страница 2: ... Retain Feature 6 2 5 Operator Station Panels 6 2 6 Override Knobs 6 3 Recommended Stowing Position 6 4 Flows and Pressures 6 4 1 Stacked Tips Flow 6 4 2 Tornado Monitor and Stream Straightener Friction Loss 6 5 Stream Straighteners 6 5 1 Stream Straighteners with Stacked Tips 6 5 2 Stream Straighteners with Fog Nozzles 7 1 Lubrication 7 2 Performance Testing 1 0 Meaning of Safety Signal Words 2 0...

Страница 3: ...um monitor It is available in a manually operated model as well as an electric remote controlled model The electric remote controlled model is known as the Tornado RC Further specifications are shown in the following sections 3 WARNING 1 0 MEANING OF SAFETY SIGNAL WORDS A safety related message is identified by a safety alert symbol and a signal word to indicate the level of risk involved with a p...

Страница 4: ...g Frequency 2 4 GHz Agency Approvals FCC Part 15 United States ISC Canada CE European Union WIRELESS OPERATOR STATION 3 2 PART IDENTIFICATION AND MODELS TheTornado andTornado RC Monitor are shown in figs 3 2Aand 3 2B along with the names of some various parts and controls Fig 3 2A Manual Tornado Monitor Part Identification HORIZONTAL ROTATION LOCKING KNOB TURNING VANE OUTLET TILLER BAR MODEL AND S...

Страница 5: ...ALE Y2420ABJ INLET COUPLING 2 5 7 5 NH INLET COUPLING 2 5 7 5 NH TORNADO RC MODEL TORNADO RC MODEL MANUAL TORNADO TILLER BAR MODEL MANUAL TORNADO TILLER BAR MODEL 2 0 BSP FEMALE Y2425A 2 0 BSP FEMALE Y2425A 2 5 BSP FEMALE Y2405A 2 5 BSP FEMALE Y2405A 2 5 ANSI 150 Y2430A 2 5 ANSI 150 Y2430A 2 5 NPT FEMALE Y2400A 2 5 NPT FEMALE Y2400A 2 0 NPT FEMALE Y2420A 2 0 NPT FEMALE Y2420A 3 0 NPT FEMALE Y2403A...

Страница 6: ... 18 00 460 mm 14 00 360 mm 12 40 315 mm 90 45 See table below for additional height from Inlet Fitting MODEL INLET FITTING ADDITIONAL TYPE HEIGHT Y2 1 A 2 1 2 7 5 NH FEMALE 0 00 no inlet fitting 0 mm Y2 2 A 2 1 2 11 BSP FEMALE 2 00 51 mm Y2 3 A 2 0 11 5 BSP FEMALE 1 50 38 mm Y2 6 A 2 5 ANSI 150 FLANGE 2 00 51 mm Y2 7 A 2 1 2 8 NPT FEMALE 2 00 51 mm Y2 8 A 2 0 11 5 NPT FEMALE 1 50 38 mm Y2 9 A 3 0 ...

Страница 7: ...es one of the buttons the associated motor starts in low speed mode for accurate control of the water stream After approximately 1 2 second the motor automatically ramps up to high speed for quickly moving into position When quickly changing directions monitor remains at speed of prior move If low speed is selected monitor does not ramp to high speed but remains in low speed 3 5 6 OSCILLATE AND ST...

Страница 8: ...2B Figure 4 2C gives the location of the Stop Bolts which are used to limit the travel Fig 4 2A Inlet Adapter and Straight Ahead Reference Mark Fig 4 2B Travel Ranges Relative to Straight Ahead Reference Mark 8 Female Threaded Inlet Adapter Straight Ahead Reference Mark 2 1 2 NH Coupling on Tornado Inlet Internal Ear on Tornado RC engages this slot on the adaptor to give rotational alignment Flang...

Страница 9: ...onitor is supplied with a monitor mounted electronics box The wiring on the monitor and for this box is factory installed The assembly is supplied with a 12 foot 3 7 m length of cable for connection to the operator control stations as shown in Figure 5 0 0 and 5 0 1 This cable has 4 conductors which supply power and the communications from the operator stations to the monitor To complete the insta...

Страница 10: ... RC monitor can also be configured with any of the TFT operator stations in figure 5 0 1 Fig 5 0 1 Electrical Components alternative wiring configuration NOTE To avoid excessive voltage drop at monitor operator station do not lengthen factory supplied power or monitor cable Voltage supplied to PRIMARY OPERATOR STATION should not fall below 11 volts when monitor is in operation Joystick Operator St...

Страница 11: ...ATION and discard Refer to Figure 5 1 2D for connections Refer to Figure 5 1 2 for wire color designations OPERATOR OPERATOR MAIN POWER CONNECTION TO TRUCK Route cable and connect to a protected circuit from the truck s power distribution center Connect the red wire to positive and the black wire to negative ground Refer to Figure 5 1 2E for connections IMPORTANT When mechanical installation and e...

Страница 12: ...TEN SCREWS SECURELY 6 PLACES Fig 5 1 2D Wireless Operator Station Connections WIRELESS STATION ONLY WIRELESS OPERATOR STATION JOYSTICK OR INSTALLER SUPPLIED SWITCHES SEE SECTION 5 1 2 FOR TABLE DEPICTING WIRELESS RECEIVER COLOR CODE Fig 5 1 2E Main Power Connections BLUE AND WHITE NOT USED RED AND BLACK TO POWER DISTRIBUTION CENTER 10 FT 3M MAXIMUM LENGTH 12 THESE TERMINAL BLOCKS CAN BE UNPLUGGED ...

Страница 13: ... thick enough to hold self tapping screws Make sure the area on the back side of the mounting surface is clear of obstructions We recommend a minimum thickness of 3 32 093 2 4 mm in aluminum and 5 64 078 2mm in steel See the chart in Figure 5 3 1 to determine the correct pilot hole size 5 3 1 HOLSTER MOUNTING Select proper location for mounting holster preferably inside a storage compartment Panel...

Страница 14: ... The optimal operating range is 500 150 m Check the operating range after mounting receiver If range is inadequate the receiver may need to be remounted in a more exposed area Fig 5 4 1 Wireless Receiver Hole Dimensions DEUTSCH CONNECTOR PLUG DRILL 2 PILOT HOLES refer to hole size chart MOUNT HOLSTER WITH 2 1 4 20 SELF TAPPING SCREWS TIGHTEN SECURELY Material Use Material Use Thickness Drill Thick...

Страница 15: ...ed Y4E COMM Communication Interface Box or a separately supplied Y4E RP Primary Operator Station By connecting the joystick to a communication interface box a primary operator station is not required and the installer has the option to enable the joystick operator station with the master override feature see Section 6 2 2 When a pump panel operator station is being installed the installer can conn...

Страница 16: ...HEN SWITCHING A RELAY OR SOLENOID INSTALL A SUPPRESSION DIODE INSTALLER SUPPLIED CABLE O D RANGE 16 31 RECOMMEND 7 CONDUCTOR 20 AWG UNSHIELDED CONTROL CABLE CONSULT FACTORY FOR LENGTHS EXCEEDING 500 FT 150 m 5 6 TOGGLE SWITCH MONITOR OPERATOR STATION This operator station allows the monitor to be controlled by three toggle switches The installer will need to mount the operator station and connect ...

Страница 17: ... 7 2 ELECTRICAL WIRING See section 5 1 2C for connecting power communication cable See figure 5 7 2 for connecting INPUTS cable 5 7 3 INPUTS SIGNAL CONFIGURATION The Communication Interface Box is shipped from the factory configured to accept 12 24 VDC input signals but can be field changed to accept ground input signals To change the configuration 1 Remove lid from enclosure 2 Locate DIPswitches ...

Страница 18: ...2 5 10 1 ELECTRONICS ENCLOSURE MOUNTING Select proper enclosure location Enclosure is designed to be surface mounted and the size is 5 3 4 x 8 3 4 146 x 222mm Height of enclosure is 2 1 4 57mm Refer to Figure 5 10 1 for mounting hole dimensions Fig 5 10 1 Electrical Enclosure Mounting Hole Dimensions MOUNT ENCLOSURE WITH 2 1 4 20 FASTENERS TIGHTEN SECURELY 4 56 116 mm 8 25 210 mm 5 10 2 ELECTRICAL...

Страница 19: ...k toggle switches relay contacts or Canbus output module The electronic interface accepts 12 24 VDC signals but can be field changed to accept ground signals The electronics enclosure is configured so that signals connected to the PRIMARY CONTROLcable will override any other operator stations see section 6 2 1 See Figure 5 10 2 2 for wiring connections Figure 5 10 2 2 Electrical Components platfor...

Страница 20: ...tus or scene 6 2 1 3 OPTIONAL OPERATOR STATION This operator station allows the monitor to be operated from an additional location on the truck Commands from the optional operator station will override the monitor mounted operator station 6 2 1 4 TETHER OPERATOR STATION This operator station is tethered to the truck with either a 30 foot 9 meter cable or a 100 foot 30 5 meter cable Operating sligh...

Страница 21: ...IS TO MOVE MOVE TO STOW POSITION 6 2 3 2 STOW PROGRAMMING EXAMPLE Press hold STOW button until LED blinks Press release UPbutton monitor will move until hard stop reached LED blinks rapidly Press release RIGHTbutton monitor will move until hard stop reached LED blinks rapidly Press LEFTbutton to move 45 degrees Press release STOW button LED blinks rapidly Press DOWN button to move 90 degrees Press...

Страница 22: ...ontinue to blink in program mode Move monitor to 2nd point press OSC button LED will blink rapidly to acknowledge position Repeat until pattern is complete Press hold OSC button until LED turns off NOTE PATTERN WILL BE CLEARED UPON POWER LOSS TO OSCILLATE Pattern must be programmed first Press release OSC button TO STOW Press release STOW button Programmable refer to manual Y5705 800 348 2686 www ...

Страница 23: ... FLOW NOZZLE INLET PRESSURE NOZZLE DIAMETER FLOW L min FLOW L min FLOW L min FLOW L min FLOW L min REACTION KG REACTION KG REACTION KG REACTION KG REACTION KG 4 BAR 6 BAR 8 BAR 10 BAR NOZZLE INLET PRESSURE NOZZLE DIAMETER 1 0 INCH 1 1 4 INCH 1 1 2 INCH FLOW GPM FLOW GPM FLOW GPM FLOW GPM FLOW GPM REACTION LBS REACTION LBS REACTION LBS REACTION LBS REACTION LBS 210 330 470 270 410 300 460 360 390 8...

Страница 24: ...ithout binding throughout its range of travel Make sure that there are no leaks when the monitor is flowing water Make sure the nozzle is free of debris 7 1 LUBRICATION The Tornado monitor generally should not require greasing In the event that the operation becomes stiff grease may be applied to the horizontal rotation and elevation worm gears See figure 3 2B for grease port locations Use medium ...

Страница 25: ... or replace damaged parts Clean out debris or replace damaged parts Grease see section 7 1 Clean out debris or replace damaged parts Grease see section 7 1 Check wiring and reverse polarity Check connections and wiring per section 5 1 2 Check blue white communication wiring Verify code versions on monitor and all operator stations Check axis motor connection Interchange control boards and check if...

Страница 26: ...9 0 TORNADO DRAWING PARTS LIST Fig 9 0A Manual Tornado Exploded View 26 ...

Страница 27: ...1 2 BUTTON HEAD CAP SCREW 4 VT25 20BH500 17 LOCKING KNOB 2 Z245 20 3 8 16 X 1 SOCKET HEAD CAP SCREW 1 VT37 16SH1 0 21 THREAD ADAPTER 2 5 NH 1 Y2320ANJ THREAD ADAPTER 1 5 NH Y2320ANF THREAD ADAPTER 2 5 BSP Y2320ABJ 22 TILLER EXIT ELBOW ALUMINUM 1 Y2315A 23 TILLER BAR 1 Y2316 24 PEG 2 X362 25 3 8 16 X 1 3 4 STUD 1 VT37 16SD1 7 26 HANDLE BUSHING 1 Y2317 30 3 8 24 X 3 8 SOCKET SET SCREW CUP POINT 4 VT...

Страница 28: ...9 0 TORNADO RC DRAWING PARTS LIST Fig 9 0B Tornado RC Exploded View 28 ...

Страница 29: ...UMINUM 1 Y2310A 30 BLACK DOME PLUG 2 VM4124 31 BALL 5 16 TORLON 120 VB 312TO 32 3 8 24 X 3 8 SOCKET SET SCREW CUP POINT 4 VT37 24SS375 33 GREASE FITTING 2 VT25 28ZERK 34 HEADED BUSHING 2 Y4141 40 DRIVE SHAFT 2 Y4163 41 KEY 1 8 X 1 00 2 X225 42 WORM DOUBLE LEAD 2 Y2150 43 MALE THREADED BUSHING 2 Y2175 44 FEMALE THREADED BUSHING 2 Y2176 45 BEARING CLASS C2 2 VM4252 46 WASHER 2 VW97X595 048 47 E CLIP...

Страница 30: ...ITCH PAD 1 Y5700 9 BOARD MOTOR CONTROL 3 Y5100 10 BOARD MAIN 1 Y5105 11 V10 32 x 1 4 SET SCREW 1 VT10Y32SS250 12 O RING 018 2 VO 018 13 CONDUIT HOSE FITTING 2 Y5213 14 FEMALE PLUG 2 POLE 1 FOR TORNADO RC NOZZLE CONNECTION 0 TOTAL 5 EXPOSED CABLE Y5280 LENGTH USED NOT INCLUDING PLUG Fig 9 0D Tornado RC Monitor Control Box Assembly TO POWER CABLE TO TFT ER NOZZLE MALE PLUG TO HORIZONTAL GEAR MOTOR T...

Страница 31: ...person to whom it is transferred and any person who is an intended or unintended beneficiary of the equipment shall not be entitled to recover from TFT any consequential or incidental damages for injury to person and or property resulting from any defective equipment manufactured or assembled by TFT It is agreed and understood that the price stated for the equipment is in part consideration for li...

Страница 32: ... proper enclosure location Enclosure is designed to be surface mounted and the size is 5 x 3 1 8 127 x 80mm Height of enclosure is 2 3 8 60mm Refer to Figure 1 0 1 for mounting hole dimensions Figure 1 0 1 Hole Dimensions 1 1 ELECTRICALWIRING The interface box needs to be connected to 12 24VDC red and ground black The blue white wires from the interface box cable need to be connected to the blue w...

Страница 33: ...X2 Also the actuation of each relay can be configured to be momentary or latched See Figure 2 0 1 for relay configuration DIPswitch settings Remove lid from interface box Locate DIPswitches on board and select configuration Replace lid Verify rubber seal is clean and undamaged Verify that no wires are caught between lid and box 1 2 3 Figure 2 0 1 Relay Configuration Copyright Task Force Tips Inc 2...

Страница 34: ... is in use and de energized when the monitor reaches its final STOW location The contact rating of the relay is 1 amp 30VDC for resistive loads and 0 2 amps 30VDC for inductive loads 1 0 ENCLOSURE MOUNTING See section 5 7 1 of installation manual for mounting 1 1 ELECTRICALWIRING See section 5 7 2 of installation manual for wiring information regarding power and communication wires The AT STOW rel...

Страница 35: ...TEACHING ID CODE Every monitor has a unique ID code that must be taught or transferred to the handheld unit This unique ID code allows multiple monitors to be used in one location without interference Perform the following procedure to teach the handheld unit Press POWER button to turn on electronics Press and hold both LEFT RIGHTbuttons for 5 seconds Continue to press LEFT RIGHTbuttons and then p...

Страница 36: ...spose of old batteries Do not puncture incinerate or disassemble batteries Do not mix battery types 2 0 MOUNTING STORAGE BRACKET Select proper location for mounting storage bracket Panel spare required will be 6 0 x 11 2 152 x 285mm Refer to Figure 2 0 for hole dimensions Bracket can be used as a template Be sure spring is in position TASK FORCE TIPS Inc 2800 E Evans Ave Valparaiso IN 46383 6940 U...

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