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COPY

‑D3‑

Sep./12/ 12

For more information, please refer to our parts catalog, or log onto our Web site at

URL http://www.takegawa.co.jp

Cylinder head

Clutch cover

07-07-0124

07-07-0125

07-07-0123

07-07-0107

07-07-0138

07-07-0136

07-07-0135

07-07-0126

Steering Stem mount

3Fin

4Line

4Fin

5Line

07-07-0139

09-07-2712

Slimline hose

09-07-2708

Rubber hose

09-07-2711

Rubber hose

07-07-0041

Slimline hose

07-07-0043

Frame mount

3Fin

4Line

4Fin

5Line

     Outlet

Oil cooler

     Mounting Position

Compact cool

Oil cooler

Compact cool

The oil “Compact Cool” is designed more compact compared to our current oil cooler and the best for mini motorcycles such as Monkey / Gorilla. The oil passage is

our Standard Type and the corrugated louver fins are incorporated. This cooler body has an oil cooler plate and guard as standard equipments. In addition, the bracket

mounting is integrated with the oil cooler plate so that you can use the oil outlet upside down as well.

3-Fin  4-Line  AW

00-07-0055

4-Fin  5-Line  AW

00-07-0008

Thermostat

Only for wet-type clutch cover

02-01-5052

Unusually quick response to temperature change is realized through the use of shape-memory alloy.

A relief passage can be secured via bias spring even when the oil pressure has increased because of the clogged oil cooler.

At the time of low oil temperatures, oil does not flow out to the oil cooler because the thermo unit valve closes, but it flows back to the filter

through the bypass passage. When the oil temperatures rises to more than 70 degrees, the valve opens to let the oil flow to the oil cooler.

Thus, the thermo unit serves to prevent the overcooling and to keep the oil at a fixed temperature.

Содержание 01-00-9202

Страница 1: ...ads This kit is compatible with the above mentioned compatible models ONLY Note Do Not use this product for other models than listed above The cylinder length of this complete engine is longer than th...

Страница 2: ...these damaged parts as they are could lead to accidents When you notice something abnormal with your motorcycle while riding immediately stop riding and park your motorcycle in a safe place to check w...

Страница 3: ...m crankcase oil line in order to cool the piston Use of Oil Jet Use of Wet Multiple Disk Clutch We have installed a multiple disk clutch with 5 disks onto the transmission main shaft so it can respond...

Страница 4: ...00 1 11 Braided hose 8 x 1 m 1 1 12 Hose clamp 13 1 2 2 13 Hyper CDI 1 05 03 0003 1 14 Thumb screw 1 00 01 0254 2 15 Snap ring 6mm 4 00 01 0255 5 16 Rebuilt gasket set 1 06111 4SS T20 1 17 Spark plug...

Страница 5: ...ecommend more frequently maintenance than the maintenance period Type 4 cycle gasoline Displacement 147 6cc Number of cylinder and arrangement Horizontal single cylinder Cooling method Air cooling Val...

Страница 6: ...igh load running which keeps oil at appropriate temperatures and prevents such troubles as oil film shortage at high temperatures In case you use the breather cap be sure to use an oil catch tank at t...

Страница 7: ...r the numbers are the narrower the durations are With these camshafts the output power will produce more to low to mid rpm range The output features are different from each size When purchasing our op...

Страница 8: ...t the plain washer into the release pinion Attach the adjuster of the clutch cable to the cable receiver and attach the cable end to the arm so the notch on the split clamp of clutch release arm faces...

Страница 9: ...ed main jet 110 and slow jet 35 and then a float chamber Detach a top cover of the supplied carburetor and pull out the spring and throttle valve Pass the inner cable of the throttle cable through the...

Страница 10: ...he spring fix the top cover and all to the throttle valve Fix the throttle valve to the carburetor by aligning a notch on the throttle valve with the throttle stop screw In the case of VM26 Insert the...

Страница 11: ...n the plug And tighten the plug After the adjustment or setting carry out a shakedown about 30 to 50 km and check the valve clearance again IN 0 08 mm EX 0 08 mm Install an exhaust muffler according t...

Страница 12: ...e the Instruction Manuals for an Oil Cooler Kit and an Adaptor Thermostat hole cap Oil hole plug In case an oil cooler is not installed NEVER install a thermo unit or an oil hole plug And in case the...

Страница 13: ...PIckup pulse Ignition AC output Neutral Switch Racing use A C G e n e r a t o r f o r S p a r k A C G e n e r a t o r f o r L i g h t i n g TAKEGAWA C D I Green Black Red Black Red Blue Yellow Green...

Страница 14: ...e sure to use a torque wrench and strictly keep the specified torque Gap Benchmark 0 6 0 7 mm Electrode section Gap Standard NGK ER8EH DENSO Y24FER C Plug with high thermal value NGK ER9EH DENSO Y27FE...

Страница 15: ...ut Caution Be sure to follow the specified torque Adjust the Valve Clearance Unfasten three screws holding the leftside cover to detach the leftside cover Remove the generator cover by unfastening the...

Страница 16: ...deactivated EX 0 05 0 08 when cold Tighten the adjusting nut to the specified torque Turn the flywheel and adjust to the top dead center TDC Marks Remove the thumb screw Re install the left side cover...

Страница 17: ...ed At idling Give the air screw a right turn The air fuel mixture gets dense Give the air screw a left turn The air fuel mixture gets lean Loosen the tightened air screw back to the 1 5 turn position...

Страница 18: ...0133 Main jet 90 00 03 0110 Main jet 150 00 03 0134 Main jet 92 00 03 0111 Main jet 152 00 03 0135 Main jet 95 00 03 0112 Main jet 155 00 03 0136 Main jet 98 00 03 0113 Main jet 158 00 03 0090 Main j...

Страница 19: ...D auto decompression cam shaft 25 30D auto decompression cam shaft 01 08 0141 01 08 0142 01 08 0143 01 08 0144 Racing C D I Magnet Kit 05 02 0511 Excellentstartupperformancebecauseofignitionatlow revo...

Страница 20: ...incorporated This cooler body has an oil cooler plate and guard as standard equipments In addition the bracket mounting is integrated with the oil cooler plate so that you can use the oil outlet upsid...

Страница 21: ...ing force generating mechanism of free valve type andreducestheshockwhenthefrontshocksreboundandcompress Ourfrontforkincreasesthestabilityofstrokebyusingthedampedforce generating mechanism of free val...

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