COPY
‑B2‑
Sep./12/ 12
○
Adjust the free play at the clutch with the adjuster
on the clutch cable, then tighten the locking nuts to
the specified torque, and cover the clutch cable
adjusters at both ends with rubber caps.
○
Attach an air filter, which please secure by
tightening a band.
○
Adjust the free play at the throttle grip to be about
5 mm by turning the adjuster of the throttle cable.
☆
Follow the instructions of your throttle cable to
adjust the free play.
Clutch free play :
10 to 20 mm at the clutch lever end
●
Inspection:
○
With the engine turned off, shift the transmission to
the first gear. Then, check that the rear wheel
rotates when you move the machine, squeezing
the clutch lever, and that the rear wheel does not
rotate when you have released the clutch lever.
●
Installation of carburetor:
○
Route the supplied throttle cable along the frame just
like the stock throttle cable was routed.
○
Pass the throttle cable through the lower throttle
housing, and connect the inner cable to the throttle
pipe.
And attach the throttle housing to the steering handle.
※
Apply grease to the rubbing surface of the throttle
pipe, cable end and the cable taking-up portion on the
pipe.
○
Attach the supplied socket set screw to two taps
marked A on the cylinder head surface to attach the
inlet pipe to, and tighten the screws to the specified
torque.
○
Fasten the carburetor insulator, to be used on the
inlet pipe, with the supplied two socket cap screws.
○
Remove a float chamber, and then a main jet. Attach
a supplied main jet #110 and slow jet #35, and then a
float chamber.
○
Detach a top cover of the supplied carburetor, and
pull out the spring and throttle valve.
Pass the inner cable of the throttle cable through the
carburetor top cover and then through the spring.
And compressing the spring, fix the top cover and all
to the throttle valve. Fix the throttle valve to the
carburetor by aligning a notch on the throttle valve
with the throttle stop screw.
☆
In the case of PE28:
Fits only the Monkey
∴
NOT installable onto the Gorilla
○
Insert the carburetor into the insulator, and fasten
them with a clamp band.
About 5 mm
More free play
Adjuster
Less free play
Snap the throttle a few times to make sure that the
throttle moves smoothly without sticking and that
the throttle valve is fully open. And check that the
throttle has free play even when a steering handle
is turned all the way to the right or to the left.
○
Insert a fuel tube and fasten it with a tube clip.
Open the fuel cock and check for oil leaks.
10 to 20 mm
Clutch lever
Rubber cap
10 N
･
m (1.0
kgf
･
m
Rubber cap
○
Put a inlet pipe gasket between the cylinder head
and the inlet pipe, and tighten it with 6x25 socket cap
screw to the specified torque.
Ａ
Ａ
Inlet pipe
screw, 6x25
screw, 6x25
Caution : Be sure to follow the specified torque.
Torque:5 N
･
m (0.5
kgf
･
m)
Caution : Be sure to follow the specified torque.
Torque: 10 N
･
m (1.0
kgf
･
m)
Caution : Be sure to follow the specified torque.
Torque: 10 N
･
m (1.0
kgf
･
m)
Caution : Be sure to follow the specified torque.
Torque: 10 N
･
m (1.0
kgf
･
m)
Caution : Be sure to follow the specified torque.
Torque: 10 N
･
m (1.0
kgf
･
m)
○
Attach the flange bolt to the release arm, and tighten
the bolt to the specified torque, pressing the arm.
