COPY
‑B4‑
Sep./12/ 12
○
Attach the plug cap to the spark plug.
○
Thoroughly wipe off dirt and dust on the engine.
○
Turn on the gasoline cock and the ignition key. Pull a
choke lever to start the engine. Gradually loosen your
grip on the lever, and warm up the engine till the
revolution becomes smooth. And then return the lever
fully back to its original location.
If the engine does not run idle after warming-up, or it
runs idle at high revolutions, adjust the revolutions
with the throttle stop screw.
○
Carry out again a shakedown up to about 50 to
100 km.
○
After the shakedown, check for malfunctions such
as unusual noises or blow-by gas.
(If there is any malfunction, disassemble the engine
again to check each part.)
∴
Be sure to proceed the inspection referring to the
Owner’s Manual. (Purchase the owner’s manual if
necessary.)
○
Install the two dwell pins and sprocket cover.
Then tighten the screws to specified torque.
●
Start engine
○
Install the drive chain referring to a genuine service
manual or instruction manual for the relative rear fork.
In the direction of the
chain’s movement
Chain clip
○
Attach a supplied exhaust pipe gasket to the exhaust
port.
○
Check that the ignition key and gas cock are turned
off.
○
Keep kicking the starter for a while till the engine oil
circulates all around the engine.
○
Install the spark plug. Lightly apply the “Aluminum
Special”, the heat-resistant lubricating agent, to the
threaded portion on the plug. And tighten the plug.
○
After the adjustment or setting, carry out a
shakedown about 30 to 50 km, and check the valve
clearance again.
IN : 0.08 mm
EX: 0.08 mm
○
Install an exhaust muffler according to the installation
instructions of the relative exhaust muffler.
∴
Always keep the oil to the specified level.
(Use the same grade and brand oil.)
○
Check for malfunctions such as unusual sounds.
○
If no malfunction is detected, do the setting of the
carburetor.
(
See the attached sheet
)
●
Installation of drive chain
○
Remove the sprocket cover on generator cover.
○
Install the drive sprocket and drive chain.
Warning : Do follow the instructions in the service
manual.
Warning : Be sure to do the work in a well-
ventilated place.
Caution : Be sure to do the work when the engine
is cool.
Caution : Never reuse parts which are not suit
able for reuse.
Warning: Those who are technically unskilled or
inexperienced are required not to do
the work.
●
Install the exhaust system
○
Install the change pedal.
Dowel pins
12
〜
15N
･
m (1.2
〜
1.5 kgf
･
m)
Caution : Be sure to follow the specified torque.
○
Stop the engine once.
Wait for a few minutes and keep the motorcycle
level to the ground, and then check the oil amount
with oil level gauge on right crankcase.
Plug cap
Oil level gauge
Oil level
gauge
900cc
850cc
800cc
R.Crankcase
cover
Caution : Be sure to follow the specified torque.
Torque: 12
〜
15N
･
m (1.2
〜
1.5 kgf
･
m)
Caution : Be sure to follow the specified torque.
Torque: 8
〜
10N
･
m (0.8
〜
1.0 kgf
･
m)
Caution : Be sure to follow the specified torque.
Torque: 10 N
･
m (1.0
kgf
･
m)
○
Attached plug cap.
Warning : Be sure there is adequate ventilation
whenever you run the engine.
