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Harness (Lower)

IWZ04-502201E

10

349-315-90100

WZ04-5021E

1.2 Harness (main and engine)

Z-13

Z-13

Z-13

78

78

1

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

B

S16-045

W

S16-046

CN1003

COTØ07

50

R/Y

138AB

R

123AU

CN458

35

35

50

B

B08BP

R/B

1371AA

P/B

1370AA

L

1372AA

RA98

COTØ07

360

50

B

B20UA

R/B

1371AA

Water pump

(W/P)

CN1606

270

COTØ10

600

560

50

150

COTØ10

50

150

COTØ07

COTØ07

B

S48-148

W

S48-147

R/W

602AA

B

B01AE

CN790

100

50

50

COTØ07

R

123AH

B

B20RC

LG

537AA

CN407

R

123AC

B

B20RB

G/O

536AA

CN406

N216

250

B

B05AA

CN1059

L

1372AA

P/B

1370AA

B

B08BP

JC05-3

JC05-2

JC05-1

JC02-3

JC02-2

JC02-1

JC03

G/Y

1018AA

G/Y

1018AB

G/Y

1018AC

B/G

086AC

B/G

086AB

B/G

086AA

Y/R

1312AC

Y/R

1312AA

Y/R

1312AB

B

B08BM

B

B08BL

B

B08BJ

B

B08BK

B/L

060AF

B/L

060AE

B/L

060AA

G

094AC

G

094AB

G

094AA

B

B08AF

B

B08AE

B

B08AN

B

B08AM

B

B08AD

B

B08AB

B

B08AX

B

B08AI

B

B08BA

B

B08AC

JC03-2

JC03-3

JC03-1

R

145AC

CN1630B

R/L

124AF

CN1630A

50

50

50

R/B

1016AA

R/Y

077AA

Y/R

1312AC

FUSE BOX(U) CN1693

R/Y

092AE

GR

079AA

G

1302AA

Y/W

126AA

FUSE BOX(U)

CN1692

W

A02AN

R

100AD

W

A02AC

W

A02AG

FUSE BOX(U) CN1691

W

A02AM

R

100AH

W

A02AE

W

A02AB

FUSE BOX(U)

CN1690

50

50

50

50

50

50

W

105AD

Y

002AA

R/W

556AA

R/B

141AA

W/R

098AA

CN772

O

006AA

L/W

017AA

R/L

124AF

R/W

602AA

CN771

Y

600AA

R

123AW

FUSE BOX(R)

CN770

R

100AK

R

100AL

W

A02AO

W

A02AP

W

A02AD

CN769

R

100AI

R

100AF

W

A02AQ

R

100AJ

CN768

R

100AC

W

A02AH

CN767

50

50

50

50

50

50

G/O

091AA

R/G

084AA

G/R

090AA

L

1300AA

CN1685

G/W

093AB

G

094AC

P

087AA

Y/L

096AA

CN1684

R

095AB

Y

055AB

CN1683

W

A04AF

W

A04AH

W

A04AK

W

A04AJ

W

A04AI

CN1682

W

A04AM

W

A04AL

W

A04AG

W

A04AE

CN1681

W

A04AD

W

A04AC

CN1680

B

B40AT

L/R

1035AA

CN752

G/B

627AA

G/Y

010AA

L/B

013AC

G/R

629AA

Y/R

008AA

L/R

009AC

Y/B

012AA

CN784

B

B08BR

E008

B

B45AZ E046

B

B40AZ

E041

B

B08BD

E006

N079

N058

N059

200

50

50

COTØ07

100

COTØ07

COTØ07

150

100

50

320

230

300

160

COTØ07

1250

COTØ07

50

350

100

200

50

35

B

B08AG

G/Y

240AD

Y/B

236AB

R/B

141AG

RA97

G

022AA

G/Y

240AB

CN1298

B

B08AG

G/Y

240AD

100

B

B45AG

E045

N076

N077

N075

N072

N073

N071

N070

N069

N068

N067

N066

N065

N064

N062

N061

N063

N060

N078

COTØ19

100

150

1260

360

50

1900

450

350

620

150

350

350

150

260

1060

150

100

750

380

300

1150

200

500

220

100

250

1800

420

450

420

200

50

50

50

1200

COTØ07

850

800

400

220

COTØ28

1160

100

100

100

100

100

100

100

B/G

086AA

R/L

134AB

R/B

121AD

CN1060

Y/G

687AB

G/L

615AC

CN1031

G/W

628AA

W/B

626AA

CN1030

BR/W

1311AA

BR/R

637AC

CN1623

BR/Y

1310AA

BR

638AC

CN1622

Y/G

080AA

G/Y

1018AA

CN1621

50

50

50

B

S48-AA

SHIELD48

SHIELD

B

S49-AA

SHIELD49

SHIELD

50

150

150

150

150

B

S16-AB

E005

B

S23-AA

E003

B

B02AC

E002

B

B01AC

E001

B

S16-AA

SHIELD16

SHIELD

B

S50-AB

SHIELD50B

SHIELD

150

B

B05AC

E004

150

50

300

150

150

150

150

B

B20EA E021

B

B40AA E040

50

500

COTØ40

COTØ40

COTØ07

B

B10AD

E010

B

B20DA

E022

COTØ10

COTØ10

COTØ07

COTØ07

COTØ07

100

100

100

COTØ07

COTØ10

B/L

671AB

L/O

054AB

CN1032

W/B

071AA

W/L

1039AA

CN1284

B

B20TA

E023

COTØ07

W/L

1039AC

W/G

115AA

R/G

1038AB

W/R

1036AA

RB20

B

B08AX

Y/W

694AA

L/Y

549AA

L/G

021AC

RB14

BR/R

223AA

B/G

086AB

Y/R

1312AB

Y/R

1312AA

RB10

B

B08AF

BR/Y

246AA

Y/R

245AA

G/Y

240AC

RB3

B

B08AM

G/B

089AA

Y/G

020AJ

Y/L

096AA

RB1

B

B08BK

B

B08BJ

LG/B

059AA

B/L

060AA

RA96

G/Y

1018AC

B

B08BL

G

094AA

B/L

060AE

RA95

B/L

671AD

Y/W

694AA

L/B

1034AA

L/R

1035AA

RA75

B

B08BA

B/Y

670AE

L

237AA

Y/G

687AC

RA27

B

B08CA

B/R

1032AA

G/Y

240AA

LG/B

644AA

RA19

COTØ07

100

50

400

COTØ28

COTØ15

COTØ10

50

COTØ10

730

290

250

COTØ28

1500

1180

340

1530

400

50

350

250

470

560

250

50

50

50

50

50

50

470

170

150

50

50

50

50

B

S07-AA

SHIELD7

SHIELD

JC06

W/L

1039AC

W/L

1039AB

W/L

1039AA

B/L

671AC

B/L

671AB

B/L

671AA

B/L

671AD

L/O

054AC

L/O

054AB

L/O

054AA

JC07

R

040AD

R

040AC

R

040AB

R

040AA

R/Y

031AC

R/Y

031AB

R/Y

031AA

O

034AD

O

034AC

O

034AB

B

1314AA

B

1314AB

B

S52-137

Y/B

624AA

W

S52-051

B

B08CA

B

B08AA

W/R

1313AB

W/R

1313AA

R

S52-136

Y/B

236AC

Y/B

236AB

Y/B

236AA

COTØ13

BR/R

223AA

CN748

COTØ07

R

689AE

R

689AD

R

689AC

R

689AB

CN1514

1380

390

COTØ07

150

COTØ07

COTØ32

Y/O

388AA

B

B20KA

CN096

SL96

R

S31-077

W

S31-078

B

S31-079

CN419

COTØ28

100

100

200

B

679AA

CN1075

B/Y

670AC

CN1512

B/Y

670AB

CN1511

W

633AB

CN1509

R

632AB

CN1508

COTØ07

COTØ13

COTØ10

COTØ07

COTØ15

100

100

COTØ07

COTØ28

G/B

070AA

R

123AM

CN413

COTØ07

R/Y

595AA

R/G

594AA

CN740

COTØ40

COTØ07

R

123AS

CN1018

B/Y

230AA

CN556

COTØ07

220

COTØ07

COTØ07

COTØ10

COTØ07

BR/W

142AN

B

B20CD

CN714

Y/B

542AB

Y/L

545AB

CN1092

50

300

COTØ07

BR/W

142AU

B

B20RA

CN716

50

300

COTØ07

BR/W

142AT

B

B20TD

CN715

B

1315AA

CN757

COTØ10

B/L

671AC

CN756

R

689AA

CN754

B

1315AA

CN753

G/W

628AA

B

B20PA

L/R

636AB

CN730

COTØ07

COTØ07

BR/W

142AP

B

B20AA

CN713

JC06-1

JC07-3

JC07-1

B/Y

670AA

W/R

681AC

W

S52-051

W/R

681AB

W

S23-049

G/B

627AA

B

S23-050

B/R

656AB

B/R

656AB

W

633AA

R

632AA

B/Y

670CA

Y/R

161AA

R/B

121AA

B/Y

670AD

B/R

656AA

W

633AB

R

632AB

L/R

636AB

R/G

1038AA

L

237AA

R/B

137AA

W

S23-049

B

1314AB

W/R

1313AA

R/Y

092AD

R/Y

092AA

Y/B

624AA

W

S47-128

R/Y

092AD

R/Y

092AA

R/B

121AD

R/B

121AC

R/B

121AB

B/Y

670AA

Y/G

687AA

Y/G

687AB

Y/G

687AC

G/Y

240AA

R/B

137AA

COTØ32

50

COTØ07

300

B

B40AS

W/G

913AB

W/R

914AB

CN420

L/B

593AA

B

B20CC

SL62

CN062

COTØ10

COTØ07

L/R

592AA

B

B20CB

SL61

CN061

COTØ10

COTØ10

COTØ07

L/R

1028AA

L/B

1027AA

L/Y

1022AA

B

617AC

L/W

1029AA

BR/R

1023AA

CN1392

Y/B

107AA

B

B20TB

CN029

100

O

034AC

B

B20DC

R/L

030AA

B

B20DB

SL46, SL47

CN046

W

S32-080

B

S32-081

CN421

R/W

033AC

B

B20DH

SL45

CN045

50

CN793

CN792

L/R

636AA

L/W

1029AA

BR/R

1023AA

L/R

1028AA

L/B

1027AA

L/Y

1022AA

W/R

1036AA

B

617AA

R

S23-135

Y/G

687AA

W/B

910AA

B

617AB

W

203AA

B

B02AB

B

B02AA

B

B01AB

B

B01AA

B

S16-045

W

S16-046

BR

638AA

L/B

1034AA

B/L

671AA

Y

600AD

Y

600AC

BR/R

637AA

B/R

085AA

L/O

054AA

Y

600AB

Y

600AE

B/R

1032AA

LG/B

644AA

B

679AA

CN746

JC04-3

R/G

1038AB

W/L

1039AB

CN412

R/Y

031AA

B

B20DI

SL43

CN043

B

1314AA

R/W

033AB

R/W

033AC

R/W

033AB

R/W

033AA

90

90

90

90

COTØ32

COTØ15

COTØ13

N246

N245

COTØ07

R

145AB

B

B20HL

CN701

B

B20HM

BR/B

146AB

CN700

100

R

145AB

B

B20HA

CN703

COTØ07

100

COTØ10

COTØ19

COTØ10

COTØ19

COTØ19

COTØ13

COTØ07

COTØ10

COTØ13

COTØ13

COTØ13

100

100

100

100

100

50

50

50

50

50

150

20

20

20

20

20

125

75

75

75

75

Y/O

388AA

B

S47-129

W

S47-128

LG/B

059AA

R/B

1016AA

G

022AA

L/G

021AD

Y/G

020AE

W/G

019AA

W/Y

618AC

R/B

121AB

G/L

615AA

CN785

L/Y

005AA

W/L

911AA

B

B10AA

CN783

L/W

017AA

O

006AA

Y

002AA

CN781

R/B

121AC

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

100

100

100

100

100

100

100

100

COTØ07

COTØ07

COTØ07

COTØ07

COTØ22

COTØ07

COTØ07

COTØ15

COTØ15

COTØ07

COTØ07

COTØ07

COTØ07

COTØ07

COTØ19

COTØ28

COTØ19

COTØ19

COTØ19

COTØ07

COTØ10

COTØ10

COTØ15

COTØ40

COTØ13

COTØ10

COTØ10

COTØ10

COTØ10

80

N008

100

N043

N042

N041

150

150

N057

N208

N252

N251

B

B20FA

E020

N134

N040

N009

20

20

20

B

S50-AA

SHIELD50A

SHIELD

COTØ10

COTØ07

COTØ07

COTØ07

COTØ07

COTØ07

COTØ07

COTØ07

COTØ07

COTØ07

COTØ07

COTØ07

COTØ07

COTØ07

COTØ07

COTØ07

100

B

B08AU

B

B08AV

B

B20HK

B

B20HJ

B

B08AK

B

B08AZ

100

100

380

100

100

100

COTØ10

100

100

B

S32-AA

SHIELD32

SHIELD

B

S47-AA

SHIELD47

SHIELD

B

B20DJ

B

B20DF

B

B20DG

B

B20RD

B

B20TC

B

B20RF

B

B20TE

B

B20RE

B

B20BB

B

B20BA

100

100

100

100

B

B20HG

CN945B

B

B20HD

CN946B

B

B20EC

B

B20AB

O

006AC

R

123AN

B

B20HC

B

B20EJ

R/Y

077AA

B

B20EG

W/R

098AF

W/R

098AA

B

B20EH

R

123AF

R

123AG

R

123AP

B

B20HI

B

B20HB

B

B20EB

R

123AL

B

B20GB

R

123AK

B

B20CJ

R

123AE

B

B20CI

R

123AA

B

B20GA

R

123AJ

B

B20SC

R

123AD

B

B20SA

W/R

098AD

W/R

098AC

B

B40AL

B

B40AN

B

B40AH

B

B40AJ

B

B40AK

B

B40AB

B

B40AE

B

B40AD

B

B40AF

B

B40AC

B

B40AG

B

B40AR

B

B40AP

B

B20CH

B

B20CG

B

B20CF

B

B20CE

B

B20JE

B

B20JD

B

B20JC

B

B20JB

B

B20SD

B

B20SE

B

B20SB

B

B20LE

B

B20LD

B

B20LC

B

B20LB

R/L

124AA

250

200

100

100

B/Y

670AD

B

B08BB

B

B08BE

R/L

134AB

CN762

W

A04AA

CN758

B

B08AH

B

B08AH

GR

056AA

LG/R

136AA

B

S49-134

W

S49-133

B

S31-AB

W

S31-078

W

S29-075

W

S28-072

W

S27-069

W

S26-066

B

S31-079

B

S29-076

B

S28-073

B

S27-070

B

S26-067

R

S31-077

R

S29-074

R

S28-071

R

S27-068

R

S26-065

B/G

086AC

R/L

249AA

Y/B

236AA

LG

537AA

G/O

536AA

G/L

535AA

G/Y

534AA

G/R

533AA

G/W

532AA

G/B

531AA

G

530AA

G/B

070AA

B/Y

082AA

Y

078AA

B/L

083AA

Y/G

020AA

L/G

021AB

L/W

569AA

GR

079AA

BR/R

036AA

L

1300AA

G/W

093AA

G/W

093AA

Y/W

126AA

R/G

084AA

G/O

091AA

Y

055AA

P

087AA

GR

056AA

G/R

090AA

G

1302AA

R/Y

138AA

B/R

085AB

W/B

071AA

R

S23-135

W/B

910AA

W/B

626AA

R/L

124AD

B

B08AW

B

B08BN

BR

638AA

BR/R

637AA

Y/B

551AA

LG/R

136AA

R/L

124AE

R/L

124AB

R/L

124AC

B

S26-AA

SHIELD26

SHIELD

R

040AE

CN751

50

50

CN946A

CN945A

L/B

013AB

L/R

009AB

450

80

80

100

200

300

R/B

505AA

CN001

JC07-2

JC04-1

JC04-2

100

100

50

50

50

50

100

STØ08

COTØ10

COTØ10

COTØ13

COTØ15

STØ08

COTØ10

COTØ15

COTØ07

COTØ07

COTØ10

COTØ07

COTØ28

JC06-2

COTØ22

STØ08

COTØ10

STØ08

300

100

Y/B

551AA

CN724

BR/B

146AA

CN704

BR/R

036AA

CN708

L/B

047AA

B/L

060AC

SL30

CN030

L/R

048AA

B/L

060AB

SL31

CN031

BR/W

053AA

B/L

060AD

SL33

CN033

W/R

1313AB

W

105AA

W

105AB

W

105AC

W

105AD

W

105AC

W

105AB

W

105AA

B

B08AI

100

100

80

80

80

JC05

JC02

JC04

35

50

50

50

50

50

50

50

50

50

50

50

50

200

100

100

100

100

100

B

S31-AA

SHIELD31

SHIELD

B

S29-AA

SHIELD29

SHIELD

B

S28-AA

SHIELD28

SHIELD

B

S27-AA

SHIELD27

SHIELD

100

100

150

150

CN1720

CN1474

W/G

115AA

CN765

W

203AB

B

S47-129

W

S47-128

R/Y

595AA

R/G

594AA

LG/Y

219AA

W/R

210AA

L/B

593AA

L/R

592AA

Y

590AA

W/B

910AB

B

B08BN

R/Y

077AB

CN680

Y/O

244AA

G/W

117AA

CN788

BR/B

550AA

W/G

019AA

Y/L

050AA

BR/B

146AB

CN702

R/B

141AD

R/B

141AC

BR/W

142AM

G/W

563AA

R/L

560AA

R/B

141AE

Y/B

236AC

R/L

249AA

R/B

141AB

R/B

141AF

Y

062AA

W/B

043AA

R/B

111AB

Y/B

107AB

R/G

113AB

Y/G

109AB

R/W

110AB

Y/W

106AB

R/L

112AB

Y/O

108AB

CN434

VCU

CN601

LG/Y

058AA

R/Y

031AB

R/B

032AA

O

034AB

R/L

030AA

R

040AA

L/R

048AA

L/B

047AA

G

094AB

G/B

089AA

BR/W

053AA

CN608

B

B45AF

B

B45AE

B

B45AD

L/Y

549AA

Y/O

540AA

Y/W

541AA

G/R

546AA

G/W

547AA

Y/R

245AA

BR

035AA

BR/Y

037AA

CN607

B

B45AC

L

524AA

Y

062AA

W/B

043AA

Y/L

050AA

L/R

568AA

R/L

560AA

L/Y

566AA

L/G

567AA

CN606

B

B45AB

L/G

513AA

Y/G

109AA

Y/B

107AA

Y/O

108AA

Y/W

106AA

L/B

523AA

L/W

522AA

L/R

514AA

SB

511AA

L/Y

512AA

L/O

521AA

CN605

B

B45AA

R/B

111AA

R/G

113AA

R/B

505AA

R/L

112AA

R/W

110AA

R

095AC

R

095AA

CN1 (Aux. board)

CN2 (Aux. board)

CN3 (Aux. board)

CN4 (Aux. board)

CN5 (Aux. board)

CN604

G/W

117AA

G/R

147AA

Y/G

232AA

B/Y

230AA

Y/O

244AA

BR/W

1311AA

BR/Y

1310AA

Y/R

161AB

BR/Y

1220AA

G/W

175AA

Y/W

081AA

Y/G

080AA

VCU

CN602

W/B

626AC

Y

604AA

W/B

626AB

L/G

021AC

L/G

021AB

L/G

021AD

W/B

626AC

W/B

626AB

G/L

615AC

G/L

615AL

G/L

615AA

Y/G

020AJ

Y/G

020AG

Y/G

020AH

Y/G

020AB

Y/G

020AC

Y/G

020AA

Y/G

020AE

R

095AC

R

095AA

Y/O

540AA

Y/W

541AA

G/R

546AA

R/W

033AA

Y/G

020AC

Y/L

168AA

Y/G

020AH

W/Y

618AA

G/W

547AA

B

B08AT

B

B08AS

B

B08AP

B

B08AJ

G/Y

240AC

BR/Y

246AA

50

100

35

B

S23-050

B

S32-081

W

S32-080

W/G

913AA

W/B

910AC

W/L

911AA

W/R

914AA

VCU

CN603

Y/R

607AA

L/Y

606AA

Y

604AA

G/L

615AL

Y/R

607AA

L/Y

606AA

W

S07-028

B

S07-027

W

S07-028

B

B10AC

W/R

003AA

B

B10AB

L/Y

005AA

BR

804AA

L/B

803AA

L/G

802AA

L/W

801AA

L/R

800AA

VCU

CN600

R

040AB

R/B

032AB

SL44, SL42

CN042

650

R/B

032AD

R/B

032AB

R/B

032AA

B

B08AE

B

B08AD

B

B08AN

350

100

300

N002

50

200

70

50

50

200

W

001AD

W

001AC

W

001AB

W

001AE

CN782

W/R

003AA

R/Y

092AE

R/Y

092AC

R/Y

092AB

W/B

910AB

W/B

910AC

B/Y

670AE

G/Y

240AB

R/L

124AC

R/L

124AE

R

095AD

R/Y

077AC

R/Y

077AB

BR

638AB

BR

638AC

BR/R

637AB

BR/R

637AC

R/Y

031AC

BR/W

142AB

BR/W

142AD

R

123A

T

Y/G

232AA

W/B

043AB

Y/B

542AA

Y/L

545AA

L

524AA

L/B

523AA

L/W

522AA

L/O

521AA

L/Y

512AA

SB

511AA

L/R

514AA

L/G

513AA

G/W

563AA

Y/G

109AA

R/L

112AA

Y/W

106AA

Y/W

081AA

G/Y

1018AB

Y

078AA

R

S29-074

B

S29-076

W

S29-075

R

S28-071

B

S28-073

W

S28-072

R/B

111AA

R/W

110AA

R

S26-065

B

S26-067

W

S26-066

R

S27-068

B

S27-070

W

S27-069

Y

062AB

BR/W

142AJ

BR/W
142AL

W/Y

618AA

BR/W

142AI

L/R

009AD

Y/L

168AA

G/B

531AA

L/O

054AC

BR/W

142AE

W

001AA

W

A01AA

R/Y

092AB

R/Y

092AC

R/Y

077AC

W

A01AA

G/R

147AB

L/B

013AA

BR/W

142AA

BR/W

142AC

L/R

009AA

R

100AA

W

A02AA

B

B05AC

R

145AA

W

A02AF

BR/Y

037AA

BR/W

142AK

W/Y

618AB

BR/W

142AG

L/B

013AD

Y/L

168AB

Y/O

108AA

BR/W

142AY

R/W

556AA

B/Y

082AA

B/L

083AA

G/W

175AA

G/L

535AA

G/Y

534AA

B

B20HF

B

B20HH

R/G

113AA

Y/R

543AA

Y/G

544AA

G

530AA

L/W

569AA

L/R

568AA

L/G

567AA

L/Y

566AA

L/W

801AA

L/B

803AA

BR

804AA

L/R

800AA

L/G

802AA

Y

590AA

B

B20EI

LG/Y

058AA

G/R

533AA

G/W

532AA

BR/R

637AB

BR

638AB

W/R

210AA

R

040AD

R/B

032AD

Y/B

012AA

Y/R

008AA

G/R

629AA

G/Y

010AA

R

040AC

BR/W

142AF

BR

035AA

O

034AD

Y/G

020AG

Y/B

551AB

BR/B

550AA

B

B08AW

LG/Y

219AA

B

B08AJ

Y/R

543AA

B

B08AP

Y/G

544AA

B

B08AS

Y/B

542AA

B

B08AT

Y/L

545AA

N136

100

100

N110

200

50

100

75

85

100

100

100

870

100

850

200

580

470

250

100

80

50

50

375

500

200

100

100

400

450

250

35

35

35

35

75

35

35

35

70

75

150

50

70

50

60

60

250

200

500

900

200

950

950

510

240

1840

250

900

200

1740

570

400

50

1730

120

70

35

35

75

870

470

CN950

200

250

200

300

CN951

N101

35

35

CN1017

CN555

50

50

N135

CN021

50

CN738

50

SL14

CN014

SL13

CN013

SL10

CN010

SL09

CN009

SL12

CN012

SL11

CN011

SL08

CN008

SL07

CN007

N122

CN726

50

50

CN027

CN022

CN028

CN417

CN418

CN408

80

CN425

50

50

CN424

50

50

50

CN025

CN024

CN422

CN423

70

50

CN020

CN723

CN955

100

100

50

100

60

50

40

50

40

60

CN719

100

100

100

50

50

CN401

50

50

50

50

200

50

50

50

50

50

50

50

50

50

50

200

50

150

50

50

50

50

50

50

50

100

50

50

50

50

50

50

50

50

50

100

100

100

100

100

N242

N241

N236

N235

N232

N231

N230

N228

N227

N226

N225

N224

N223

N222

N221

N220

N218

N217

N215

N214

N213

N211

N210

N207

N204

N202

N133

N132

N131

N130

N129

N128

N127

N126

N123

N119

N118

N117

N116

N115

N114

N113

N112

N102

N056

N055

N054

N053

N052

N039

N038

N037

N036

N035

N034

N033

N032

N031

N026

N027

N025

N023

N029

N028

N024

N021

N020

N019

N018

N017

N016

N006

N014

N015

N012

N005

N004

N003

N001

CN755

CN952

CN778

CN731

CN733

CN729

CN761

CN427

CN712

CN711

CN710

CN709

CN763

CN760

CN1004

CN705

CN707

CN706

CN954

CN717

CN026

CN789

CN403

CN402

CN1009

CN1008

CN023

CN739

CN400

SL05

CN005

SL04

CN004

SL03

CN003

SL02

CN002

CN619

CN929

CN727

Lock-up (SL49)

PTO (SL41)

CN041

CN405

CN404

CN732

CN734

CN728

RF2-2

RF2-1

RA11

RA8

RA16

RA15

RA13

RC12

RC11

RC14

RC13

120Ω

M

F

F

F

F

F

F

M

M

F

M

M

F

F

M

M

M

F

F

F

M

M

M

F

F

F

M

F

3A

1.5A

1.5A

1.5A

1.5A

1.5A

1.5A

1.5A

3A

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

53

54

60

55

51

56

52

58

59

57

31

40

21

30

11

20

41

50

1

2

3

4

5

6

7

8

9

10

F

21

22

17

24

14

23

18

15

20

13

19

16

12

11

1

2

3

4

5

6

7

8

9

10

F

F

F

F

M

M

F

M

F

F

F

F

F

F

F

F

F

14

17

15

16

13

11

1

6

26

22

21

3

19

24

10

4

5

18

2

25

23

9

12

20

8

7

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

M

F

F

F

F

F

F

F

F

F

F

F

M

F

F

F

F

F

F

F

F

F

F

CN780

FUSE BOX(R)

FUSE BOX(L)

FUSE BOX(L)

FUSE BOX(L)

FUSE BOX(L)

FUSE BOX(L)

FUSE BOX(L)

FUSE BOX(R)

FUSE BOX(R)

FUSE BOX(R)

FUSE BOX(R)

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

B20HO

B

CN1574

150

BR/W

142AD

350

CN951

N126

COTØ07

200

150

COTØ07

300

B20HP

B

CN1573

300

B20RH

B

CN1576

BR/W

142AB

350

CN950

N128

BR/W

142AL

500

CN955

N236

300

B20TF

B

CN1575

BR/W

142AK

500

CN954

N242

220

30

200

Vinyl (Ø04×Ø05)

COTØ07

Vinyl (Ø04×Ø05)

COTØ07

Plug

Plug

Plug

Plug

Plug

Plug

Plug Plug Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug Plug

Plug

Plug

Plug

Plug

Plug

BR/Y

1220AB

1220AA

9

250

COTØ22

40

150

15

15

50

50

B

S52-AA

SHIELD52

SHIELD

50

B

S23-AA

SHIELD23

SHIELD

COTØ22

100

100

N074

COTØ07

250

COTØ22

200

100

COTØ28

50

N074

10

 

8

: FE0636 --

 

9

: FE0837 --

 

10

: FE0885 --

 

7

Applicable serial No.      

: FE0601 --

7

7

7

7

8

8

8

8

Head lamp (L)

CAN terminating resistance

Water pump

relay

Joint connector

Vinyl (Ø04×Ø05)

Electrical box ground

Emergency head lamp

Emergency head lamp

Safety relay

GND

GND (VCU)

GND 

Vinyl (Ø04×Ø05)

PTO relay

Diode (PTO)

Diode (Battery relay)

Diode (Emergency accelerator SW)

Diode (Accelerator SW)

Diode (DIAG lamp 2)

Diode (DIAG lamp 1)

Diode (Lock pin)

GND (CAN)

GND (Accelerator)

GND (ECM)

GND (ECM)

GND

Vinyl (Ø04×Ø05)

GND

GND (VCU)

GND (Communication)

GND

GND

Governor 

selection relay

Alternator (I)

Joint connector

Positive control (SL96)

Torque converter oil pressure detector

ECM DIAG/DPF regeneration SW

ECM DIAG SW (up/down)

ECM DIAG SW (down)

ECM DIAG SW (up)

Drive mode 

detection SW

Temperature SW (85ºC/185ºF)

Temperature SW (85ºC/185ºF)

Over-side lamp 

(right center)

Electric retractable mirror motor (L2)

Over-side lamp (right rear end)

Over-side lamp (left rear end)

Battery relay - side

Grid heater relay

ECM DIAG/DPF regeneration SW

Over-side lamp (left center)

Main speed sensor

Retarder control valve 2 (NO)

Retarder control valve 1 (NC)

Joint connector

Jack (RL) (SL29)

ECM (Cummins)

(OEM60PIN CONNECTOR)

ECM (Cummins)

(OEM24PIN CONNECTOR)

Grid heater

Coolant level detection SW

Head lamp (R)

Vinyl (Ø04×Ø05)

Center joint

GND

Side turn signal (L)

Side turn signal (R)

Buck buzzer

Side turn signal (L)

Side turn signal (R)

Hydraulic suspension power supply

Vinyl (Ø04×Ø05)

Vinyl (Ø04×Ø05)

Vinyl (Ø04×Ø05)

Vinyl (Ø04×Ø05)

Vinyl (Ø04×Ø05)

Vinyl (Ø04×Ø05)

Vinyl (Ø04×Ø05)

Vinyl (Ø04×Ø05)

Side back lamp

Head lamp relay

Head lamp relay

Return filter

clogging detection SW (GND)

Return filter clogging detection SW

Terminal assy

Retarder controller

Joint connector

Outrigger control box

Head lamp relay

Head lamp relay

Head lamp relay

Head lamp relay

Combination lamp (R)

DIAG lamp (orange)

DIAG lamp (green)

DIAG lamp (red)

Temperature SW  (50ºC/122ºF)

Marker lamp

Marker lamp

Temperature SW  (50ºC/122ºF)

Bundle the wiring with N012 for supply.

Roll to the terminal with tape.

O/R extending (SL21)

BOX ASSY (Battery relay)

BOX ASSY (VCU)

CN1 (Main board)

Jack (RR)

(SL27)

Slide (FR)

(SL22)

Slide (RL) (SL28)

Rear steering

lock pin IN detection SW

Rear steering

lock pin OUT detection SW

Straight ahead detection SW

O/R length detector (RR)

O/R length 

detector (RL)

Jack (FL)

(SL25)

Slide (FL)

(SL24)

O/R length detector (FL)

O/R length detector (FR)

O/R retracting (SL20)

License lamp (12W)

Marker lamp

Rear

combination lamp (R)

Marker lamp

DIAG lamp (red)

DIAG lamp (orange)

DIAG lamp (green)

Torque conveter oil temperature sensor

Combination lamp (L)

Combination lamp (L)

Combination lamp (R)

Combination lamp (R)

Marker lamp

Rear combination lamp (L)

Slide (RR)

(SL26)

Joint connector

Combination lamp (L)

Jack (FR)

(SL23)

Electric retractable mirror motor (R)

Hydraulic suspension (R) vehicle height adjustment

Hydraulic suspension (L) vehicle height adjustment

Steering mode selection

Suspension lock selection

For VCU maintenance

DIAG SW (For retarder)

DIAG SW (For retarder)

Emergency transmission

 selection relay

Emergency transmission

selection relay

Side back

lamp relay

GND

(VCU)

GND

(VCU)

Head lamp

High/Low selection (R)

Vehicle height detection

(FL, H)

Vehicle height detection

(FL, L)

Vehicle height detection

(FR, H)

Vehicle height detection

(FR, L)

Retarder drum temperature sensor

(Retarder body)

Head lamp

High/Low selection (L)

Sub. speed sensor 

(pick-up sensor)

Center joint

Center joint

Center joint

Center joint

Center joint

Differential lock detection SW

Upper 

power supply

fuse

(75A)

Diode (coolant level detection)

Diode (grid heater)

Battery relay - side

Battery relay - side

Battery relay - side

Vehicle height detection

(RR, L)

Vehicle height detection

(RR, H)

Roll to the terminal with tape.

Vehicle height detection

(RL, L)

Vehicle height detection

(RL, H)

Emergency 

transmission

selection 

relay 1

Clearance

lamp relay

Backup

lamp relay

Retarder stop

lamp relay

O/R accelerator

relay

Starter lock-out

relay

Steering SL.

GND relay

(Lock pin 

OUT)

Steering SL.

GND relay

(Lock pin 

RELEASE)

Transmission 

power supply

cutoff relay

PTO limiter

relay

Battery power

keeping relay

Starter

 cutoff relay

Coolant level

detection SW relay

Mirror (R) 

extension relay

Mirror (R) 

retraction relay

Mirror (L) 

extension relay

Mirror (L) 

retraction relay

Roll to the terminal with tape.

Level

(Lamp)

Electric retractable mirror

motor (L)

Roll to the terminal

with tape.

Divaricate SHIELD 23 

and 52 around N074.

For waterproofing, process heat shrinkable 

tube where the divergence point is over 

50 mm from N006 to N012 direction.

Divaricate SHIELD 48, 

50B, and 16 around N252.

Divaricate SHIELD 32

around N002.

Divaricate SHIELD 26, 27, 

28, 29, and 31 around N003.

Divaricate SHIELD 47 

around N003.

Divaricate SHIELD 49, 

50A, and 07 around N006.

Battery relay + side

(Relay driving side)

For waterproofing, process heat shrinkable 

tube where the divergence point is over 

50 mm from N222 to N220 direction.

Fix with yellow tape.

Fix with 

yellow tape.

Roll to the terminal 

with tape. (7 places)

Roll to the terminal with tape.

Fix with 

yellow tape.

Battery relay + side

Roll to the terminal 

with tape.

Marker lamp

(Option)

Marker lamp

Marker lamp

Marker lamp

Marker lamp

(Option)

Marker lamp

(Option)

Marker lamp

Marker lamp

(Option)

Vinyl (Ø04×Ø05)

Fastener

Содержание GR-700N

Страница 1: ......

Страница 2: ...replaced check the disassemble units and sales units in the parts catalog before replacing them 1 Applicable spec and serial number Spec No Applicable serial number GR 700N 1 00101 FE0376 GR 700N 1 00...

Страница 3: ...raveling posture Front rear right and left are the directions viewed from a position when operator sits on operator s seat with the boom directed to the front of the frame Those directions remain inva...

Страница 4: ...ch high speed hoisting down Fitted Winch brake Automatic brake Neutral brake 5 Outrigger H type 6 Automatic moment limiter AML AML C 7 Auto stop solenoid valve energizing type Normally energized 8 Ant...

Страница 5: ...07639 10 5 1 10 2 1 1 10 4 1 55 10 1 1 07639 10 3 1 10 6 1 10 4 1 1 55 10 3 1 07639 10 6 4516 10 2 6 4516 6 4516 10 4 1 6 94444 10 3 9 2903 10 4 9 2903 10 2 9 2903 10 2 1 44 10 2 1 Volume cubic centi...

Страница 6: ...2 10 2 1 6 89475 10 2 1 10 5 1 10 2 1 10 1 1 01972 1 45038 10 1 Torque N cm N m kgf cm kgf m foot pound ft lbf inch pound in lbf 1 1 10 2 1 01972 10 1 1 01972 10 3 7 37562 10 3 8 85074 10 2 1 10 2 1 1...

Страница 7: ...the front view and draw the right side view on the right side of the front view Tridimensional shape can generally be drawn with the figures viewed from 3 directions For those which cannot be drawn w...

Страница 8: ...7 WA04 4651E 6 Group index System Diagrams Data Adjustment and Checks Y Z Y Z...

Страница 9: ...y Adjustment Crane Operation Y 6 Traveling Device Y 7 Operation Check Crane Operation Y 8 Traveling Device Y 9 Inspection and Maintenance Y 10 System Diagrams Z Hydraulic Circuit Z 1 Torque Converter...

Страница 10: ...eave 10 5 7 Inspection of the hook block 10 6 Criteria for maintenance and replacement of vehicle 11 6 1 Power transmission device 11 6 2 Braking device 11 6 3 Steering device 12 7 Mass table 13 Y 2 A...

Страница 11: ...retraction detection switch CN552 34 1 3 Jib lock pin detection switch CN573 35 1 4 Jib connection pin detection switch CN572 35 1 5 Jib full retraction detection switch CN554 36 1 6 Main wire rope l...

Страница 12: ...assembly and adjustment 60 2 3 Engine speed 62 2 4 Procedure for checking engine stall speed 62 3 Parking brake adjustment 63 3 1 Adjusting the clearance between brake shoe and drum 63 3 2 Connecting...

Страница 13: ...74 6 Jib side up function 75 7 Warning 76 8 Eco mode operation check 76 Y 9 Operation Check Traveling Device 77 1 Permanent magnetic retarder 77 2 Automatic transmission 78 3 Rear steering lock 79 3 1...

Страница 14: ...rease 1 Daphne Eponex Grease SR No 2 Idemitsu Grease lower centralized lubrication distributor 1 Nigtight LE 0 Nippon Grease Fuel tank 400 Diesel fuel JIS K2204 2 Amount of coolant Coolant Total volum...

Страница 15: ...converter pump Speed reducing ratio 0 605 Idling min 1 1157 33 Eng 700 20 min 1 Max min 1 3752 83 Eng 2270 50 min 1 Displacement cm 3 rev 23 7 Emergency steering pump Displacement cm 3 rev 14 56 3 2 H...

Страница 16: ...3 After jack full extension and retraction operation approximately 10 mm set the crane horizontally with the jacks slightly extended 2 If any tire is not raised off the ground while setting the jacks...

Страница 17: ...L display after leaving as it is for 2 hours Check the boom length on the integrated information screen in the AML maintenance mode Displays the value to the second digit after decimal place Suspensio...

Страница 18: ...Side 15 13 or 19 or 17 Lower on rounded face 12 14 10 12 3rd boom section Front Upper on upper part of side face 21 19 Lower on rounded face 18 16 2 piece or 16 or 14 Rear Upper on oblique face 49 46...

Страница 19: ...93701 10 2 in Location used Standard thickness mm Replacement standard mm Remarks Limit value Jib 1 Front Lower 12 9 Side Jib 2 Front Lower 12 9 Side Rear Upper corner Upper 30 27 Side 35 33 Side 15...

Страница 20: ...14 B 1 5 L 1000 L length of each boom section Lateral Base boom section 2nd boom section 3rd boom section 4th boom section 5th boom section Top boom section C 9 C 9 C 9 C 9 C 9 C 9 C 1 0 L 1000 Inden...

Страница 21: ...Vertical Jib 1 Jib 2 Jib 3 B 10 B 9 B 9 B 1 5 L 1000 L length of each jib section Lateral Jib 1 Jib 2 Jib 3 C 7 C 6 C 6 C 1 0 L 1000 Indentations at jib overlap sections Bending at jib lower plate t...

Страница 22: ...2 For main winch Wire rope diameter mm 18 Nominal diameter 16 7 Construction IWRC 6 Fi 29 O O Number of broken wire pcs 13 For auxiliary winch Wire rope diameter mm 18 Nominal diameter 16 7 Constructi...

Страница 23: ...e must be smooth to avoid damaging the wire rope Use a grinder to smooth and correct any sharp corners 2 Check whether or not the sheaves turn lightly If a sheave turns heavily the wire rope will slid...

Страница 24: ...mode cannot be changed after the emergency transmission switch is turned ON change to 6WD High in advance 2 Emergency operation switch inside electrical box in the cab rear 6 2 Braking device 1 mm 3 9...

Страница 25: ...e mm Upper 0 Lower 0 05 Wheel Camber 0 Caster 0 King pin angle 0 Toe in mm 1st axle 3 0 to 5 0 2nd axle 2 0 to 6 0 3rd axle 0 to 4 0 4th axle Steering angle inner wheel outer wheel 1st axle 42 0 0 1 3...

Страница 26: ...aulic motor 210 460 Center joint 85 190 Elevating cylinder 480 2 1060 2 Winch assy including hydraulic motor Main winch 430 950 Auxiliary winch 410 900 Boom assy including boom telescoping cylinder 84...

Страница 27: ...ief valve etc Detail A View B View C View D Slewing table section Vehicle over front Hydraulic valve for winch brake Main winch pipe Hydraulic pilot control valve for main Hydraulic pilot control valv...

Страница 28: ...t pressure Engine speed min 1 Check procedure MPa kgf cm 2 psi Winch hoisting up A 27 5 0 5 280 5 3980 70 1550 MAX 1 Block the joints of the main winch pipe between the hydraulic pilot control valve C...

Страница 29: ...PTO switch ON 2 Fully retract the boom 3 Move the telescoping lever at its full stroke on the retracting side 4 In this state set the engine speed to 1550 min 1 and check the pressure Boom extending C...

Страница 30: ...pressure Engine speed min 1 Check procedure MPa kgf cm 2 psi Boom raising G 27 5 0 5 0 280 5 0 3980 70 0 1550 MAX 1 Turn the PTO switch ON 2 Fully extend the elevating cylinder 3 Move the elevating le...

Страница 31: ...1 Check procedure MPa kgf cm 2 psi Slewing relief valve U 20 1 0 5 205 5 2920 70 1550 MAX 1 Turn the PTO switch ON 2 Apply the slewing lock 3 Move the slewing lever at its full stroke on the right an...

Страница 32: ...e speed min 1 Check procedure MPa kgf cm 2 psi Outrigger relief valve L 20 6 0 5 210 5 2990 70 1550 MAX 1 Connect a pressure gauge to the pressure check port L 2 Turn the PTO switch ON 3 Fully extend...

Страница 33: ...t the air conditioner switch to OFF 4 In this state check the pressure by the pressure gauge Note Adjustment is not possible If the pressure is out of the set pressure range replace the sequence valve...

Страница 34: ...to the end of the stroke 3 In this state set the engine speed to 2000 min 1 and check the pressure by the pressure gauge Note Adjustment is not possible If the pressure is out of the set pressure ran...

Страница 35: ...set the boom jib operation selector switch to the Jib telescoping side 3 Fully retract the jib 4 Stroke the telescoping lever fully to the jib retracting side 5 In this state check the pressure Jib t...

Страница 36: ...gine speed min 1 Check procedure MPa kgf cm 2 psi Suspension lock relief valve K 20 6 0 5 210 5 2990 70 2000 1 Connect a pressure gauge to the pressure check port K 2 Move the suspension lock cylinder...

Страница 37: ...leakage within pressure regulator operation range 197 Full opening pressure 950 20 9 7 0 2 138 3 Air low pressure switch low air pressure warning Light on pressure 540 10 49 5 5 0 1 0 5 78 1 5 7 173 L...

Страница 38: ...g again 3 Start the engine with air conditioner OFF and PTO OFF and run it at idle approximately 700 min 1 for 1 minute to bleed the circuit 4 Start the engine and run in the pump for 10 minutes at id...

Страница 39: ...ing the engine for 5 seconds turn the PTO switch ON and OFF repeatedly and quickly and check for any abnormal noise 6 If any abnormality is found bleed the hydraulic pump again 7 If there is no abnorm...

Страница 40: ...ing hydraulic pilot control valve port NOTICE After assembly do not perform hoisting operation Hereafter hoisting up operation by the main and auxiliary winches is prohibited until bleeding of the win...

Страница 41: ...air reservoir depress the brake pedal and loosen the air bleed plug on the booster to bleed the circuit 2 Then tighten the air bleed plug before releasing the brake pedal 3 Repeat the above steps unti...

Страница 42: ...With the slewing brake being actuated perform the right or the left slewing operation and keep the slewing circuit hydraulic pressure at approximately 4 9 MPa 50 kgf cm 2 710 psi for approximately 30...

Страница 43: ...e maximum When flowing oil contains no more air bubbles tighten the air bleed plug while hydraulic oil is flowing out 6 Jib tilt cylinder 1 Mount the jib and then lower the jib head onto the ground by...

Страница 44: ...e Move the telescoping lever fully to the jib retracting side Keep the above conditions for 30 seconds or more for bleeding Proceed on the same steps by moving the telescoping lever to the jib extendi...

Страница 45: ...leeding 9 Slewing control valve back pressure valve NOTICE Conditions Engine speed Max PTO ON Slewing brake ON 1 Open the air bleed plug and rapidly move the slewing lever repeatedly between left slew...

Страница 46: ...control See the section 8 are bled Conditions Engine speed Idling PTO ON 1 Open the air bleed plug and move the winch lever fully to the end of its stroke in the direction corresponding to the plug 2...

Страница 47: ...a nut Make sure that the green LED lights up at this time Nut tightening torque 19 to 20 N m 193 to 204 kgf cm 14 to 14 8 ft lbf 1 2 Boom full retraction detection switch CN552 Adjust the switch posit...

Страница 48: ...n green FE0435 and red FE0436 Nut tightening torque 40 to 50 N m 410 to 510 kgf cm 29 5 to 36 8 ft lbf 1 4 Jib connection pin detection switch CN572 1 Apply a thread locking agent ThreeBond 1401 or th...

Страница 49: ...ded section of the switch 2 Install the support so that the switch contact is closed when the jib is retracted to the position where it is 5 to 8 mm 0 2 to 0 31 in longer than its fully retracted leng...

Страница 50: ...9 to 20 N m 193 to 204 kgf cm 14 to 14 8 ft lbf 3 Make sure that the green LED lights up when the switch is activated 1 7 Aux wire rope length detection Phase A CN527 Phase B CN528 1 Apply a thread lo...

Страница 51: ...itch CN418 Adjust the vertical position of the lock pin IN detection switch and lock pin OUT detection switch and fix so that the dimension becomes as described below Switch fixing screw tightening to...

Страница 52: ...n switch so that the dimension H becomes 145 4 mm 5 7 0 16 in When the switch is released the suspension becomes locked 2 Adjust the length of rod assy so that the support slot and lever hole B become...

Страница 53: ...ont Right switch Hole C Hole B Hole A Left switch Axle center Frame bottom face Rod assy Slot Front Axle center Frame bottom face Slot Right switch Hole C Hole B Hole A Left switch Rod assy Front Axle...

Страница 54: ...switch is turned ON the LED lights up in green Suspension cylinder Front left or rear left front right or rear right Left switch CN401 CN404 Right switch CN400 CN405 Left switch CN403 CN406 Right swi...

Страница 55: ...m 14 to 14 8 ft lbf 3 Adjusting right switch CN400 CN405 Adjust the clearance M between the right switch detection face and lever 2 5 mm 0 1 in so that the green LED of right switch becomes extinguish...

Страница 56: ...cm 14 to 14 8 ft lbf 3 Adjusting right switch CN402 CN407 Adjust the clearance M between the right switch detection face and lever 2 5 mm 0 1 in so that the green LED of right switch becomes extinguis...

Страница 57: ...racted boom to horizontal 2 Evenly tighten the adjustment nuts A 2 points of the 5th boom section extension wire rope so that the 5th boom section is slightly 1 to 5 mm 0 04 to 0 2 in away from the 4t...

Страница 58: ...Tense Check the tension of the 5th boom section extension wire rope Evenly tighten adjustment nuts A 2 points of the 5th boom section extension wire rope by approx 1 4 turn Evenly loosen adjustment n...

Страница 59: ...fix by using the nuts both left and right 3 Lastly tighten the fixing bolt to the tightening torque of 36 to 40 N m 370 to 410 kgf cm 27 to 30 ft lbf then bend the washer plate to stop the bolt from t...

Страница 60: ...boom then enter the clearance of 4th boom section stopper into the record sheet End NG Tighten the adjustment nuts A for 5th boom extension 2 points evenly on the left and right until each of the 4th...

Страница 61: ...him adjustment at lower oblique sides of the boom bottom 2 2 3 Shim adjustment at sides of the boom bottom 3 2 4 Slide plate adjustment at lower part of the boom head 4 2 5 Clearance adjustment at upp...

Страница 62: ...hout shim Top boom Without shim 2 Apply a thread locking agent ThreeBond 1401 or the equivalent to the threaded sections of support 35 Lightly tighten the nut 36 and then untighten 1 4 turns 2 2 Shim...

Страница 63: ...gaps become the minimum clearance NOTICE If the boom cannot be inserted measure the inner dimension of the outer boom box at the boom bottom 3 Apply a thread locking agent ThreeBond 1401 or the equiva...

Страница 64: ...slide plates with thickness 0 only 6 It is allowed to use the slide plates with different thicknesses between the left and right sides NOTICE However the difference of the clearance between the boxes...

Страница 65: ...e slide plates a load can move the slide plates and the fixing of the retainer may become loose 3 Adjust the dimension A using the side adjustment bolts so that the left side dimension becomes 1 mm 0...

Страница 66: ...23 4 Apply a thread locking agent ThreeBond 1305 or the equivalent to the retainer fixing bolt 27 and tighten the bolt Tightening torque 74 to 82 N m 7 6 to 8 4 kgf cm 55 to 60 ft lbf 2 7 Clearance c...

Страница 67: ...again thereafter 3 Installing and adjusting anti buckling bolts for telescoping cylinders IW536 064008 E D S C A B 1 Connect the boom and each boom telescoping cylinder using the pins A and B Set the...

Страница 68: ...with the machine and set the machine in either of the methods A and B Conditions Location On firm and level ground Outrigger configuration Maximum extension Boom configuration Fully retracted at eleva...

Страница 69: ...ate the inclination of the slewing table plane from the movement of the bubbles and operate the jacks for fine adjustments 3 Repeat the above mentioned check and fine adjustments until the bubbles in...

Страница 70: ...standard of bubble levels bubble position is satisfied Conditions Outriggers at full extension boom fully retracted and no load on the hook block Standard for the upper bubble level Slew the boom with...

Страница 71: ...he plunger adjust the bolt until it contacts the stopper then use the nut to lock it in place 1 2 Tightening the cap of reserve tank of service brake fluid After bleeding air pour the brake fluid up t...

Страница 72: ...so on make sure that any contact does not occur between the hoses and the structures in any situation Check it with moving suspension up and down and steering right and left In addition make sure tha...

Страница 73: ...When installing the bolt make the bolt head protrude further than the regular position that is to allow the accelerator pedal to be depressed further 3 Positioning of lever A Adjust with bolt B and l...

Страница 74: ...bly Adjustment Traveling Device Accelerator sensor output diagram For positioning procedures 4 5 and 6 mentioned as above check the voltage at the connector terminals shown below 0 347 113 32000 0 347...

Страница 75: ...1 Service brake ON Emergency transmission switch ON with 6WD High state 2 1 Because the drive mode cannot be changed after the emergency transmission switch is turned ON change to 6WD High in advance...

Страница 76: ...imately 20 mm 0 8 in for reference 4 Tire and steering angle adjustment 4 1 Tire size and air pressure Tire size 385 95 R25 170E Air pressure 900 100 0 kPa 9 1 0 0 kgf cm2 130 5 14 5 0 psi 4 2 Adjusti...

Страница 77: ...s not allow 4WD selection in Low speed drive 5 2 Adding oil to the torque converter and transmission NOTICE When checking the oil level turn OFF the PTO and air conditioner Check at an oil temperature...

Страница 78: ...Check that the front and rear braking forces are 80 9 kN 8259 kgf 18208 lbf or more 6 2 Service brake force 1 The difference in the braking force between the right and left wheels must be 6 of the axl...

Страница 79: ...oint When illumination center is at 1 m or more For reference GR 700N 1 1 050 mm 41 3 in Up down Range between 70 mm 2 8 in and 200 mm 7 9 in downward from illumination center Left right Range at 270...

Страница 80: ...lowly If no pressure remains you can remove the clasps If pressure remains repeat the step 3 9 Retightening the hub nuts Retighten the hub nut with the tightening torque of 640 30 N m 6500 300 kgf cm...

Страница 81: ...e punches at the center of outer case bottom surfaces for front and rear outriggers When the punch does not exist mark the outer case center by using a punch or others 4 Adjust so that the spacing bet...

Страница 82: ...e and 2nd axle between the 1st axle and 3rd axle and between the 3rd axle and 4th axle both left and right For the dimensions refer to the figure below 3 If there is a dimensional deviation adjust the...

Страница 83: ...To ensure safety do not enter the area of tire movable range Stop the engine then insert the jig and check that the rear steering lock pin and lever hole are aligned Set up a string to between the fro...

Страница 84: ...P is true shorten the steering rod 4 When an adjustment amount is large it may become impossible to turn the rod Because the steering cylinder is locked by the check valve In such cases operate the re...

Страница 85: ...ON Operate the outrigger extend retract selector switch Press all outrigger control switch Outriggers operate Shift lever N position Parking brake switch AUX Operate the outrigger extend retract selec...

Страница 86: ...y after boom extension starts Check that the error code is W0019 until the boom length reaches 23 1 m 75 8 ft 3 With switch CN503 2 pressed retract the 2nd and 3rd boom sections At this time the 4th t...

Страница 87: ...ure that the main winch does not move while the auxiliary winch lever is operated to full stroke 5 Backward stability control NOTICE Extend the outrigger and set up the machine horizontally 1 Select t...

Страница 88: ...jib set status and perform the following check While the jib lock pin is inserted and jib connection is not inserted assuming the condition that the jib is swung from the bottom face of the boom to th...

Страница 89: ...as been left in any position other than neutral for 10 seconds or more after operation is completed AUX brake detection Buzzer CN818 620Hz Intermittent beeping With the parking brake switch set to AUX...

Страница 90: ...et the retarder switch to ON High and Low The pilot lamp lights up 2 Set the shift lever from N to D position and then depress the accelerator Release accelerator pedal Retarder is operated Depress ac...

Страница 91: ...90 or above These do not need to be checked Indicates the lock up OFF point when the accelerator position is 90 or above These do not need to be checked 1 km h 0 6214 MPH High position Power mode OFF...

Страница 92: ...switch pressed slowly turn the steering wheel left and right Check that the indicators are ON Turn the steering wheel and check the steering After checking that the indicator turns off and on turn th...

Страница 93: ...High position and then perform the operations below and check the shift position on the combination meter Perform the operation with each of the power mode ON OFF 1 Move the shift lever to D and incre...

Страница 94: ...g Buzzer CN818 620 Hz Continuous and intermittent sounds Attach a step up gear to the vehicle speed detection gearbox During accelerating Speedometer reading 58 km h Intermittent sound 61 km h Continu...

Страница 95: ...e emergency accelerator switch ON 2 Slightly depress the accelerator pedal and check that the engine speed becomes as the value below Engine speed 2270 50 min 1 8 Emergency transmission switch 1 While...

Страница 96: ...down switch move to a flat ground and then operate the suspension free switch again Operate in the following order 1 Down operation Flashes 10 seconds or less slowly 2 Up operation Flashes slowly 3 Do...

Страница 97: ...de direction Lights up Locked PTO OFF Lights up Locked Check that the suspension does not fall even if the suspension up down switch or suspension free switch is pressed while the boom is in an over s...

Страница 98: ...ling is impossible when the road surface is not flat In this case adjust to the lock state by operating the suspension up down switch move to a flat ground and then operate the suspension free switch...

Страница 99: ...p Locked Check that the suspension does not fall even if the suspension up down switch or suspension free switch is pressed PTO ON Lights up Locked Stow the jacks and slides with the boom in the over...

Страница 100: ...to start engine Flashes slowly Locked Keep pressing the suspension free switch for 1 second or more Flashes fast Suspension emergency free Suspension emergency free switch Shift the suspension emergen...

Страница 101: ...winch auxiliary winch boom elevation Cleaning 1 point 19 8 Elevation proportional valve circuit Cleaning 2 points 19 9 19 10 Telescoping proportional valve circuit Cleaning 1 point 19 11 Winch high s...

Страница 102: ...No usage coordinate and paragraph No 8 4 Electric circuit 10 4 1 Electric circuit crane 10 4 1 1 FE0759 10 4 1 2 FE0760 11 4 2 Electric circuit carrier 12 4 2 1 FE0759 12 4 2 2 FE0760 13 4 3 Electric...

Страница 103: ...on 41 6 1 FE0540 41 6 2 FE0541 42 7 Outrigger main body H type 43 Z 8 Hydraulic Parts Location Diagram Torque Converter 44 1 Torque converter related 44 Z 9 Pneumatic Parts Location Diagram 45 1 Servi...

Страница 104: ...4 6 1 FE0569 71 4 6 2 FE0570 72 4 7 Harness jib two blocking 2 73 5 Harness GSMT 74 6 Harness SCT 75 Z 13 Harness Lower 76 1 Harness main and engine 76 1 1 Comparison table connector No usage and coor...

Страница 105: ...valve for right slewing SL120 Proportional solenoid valve for left slewing SL121 Solenoid SL161 for slewing free lock selection Slewing relief proportional solenoid valve SL162 47 Slewing assy 48 Hydr...

Страница 106: ...0 3 79 19 7 SL127 a3 DR1 P2 P1 P3 T G1 G2 T P T Dr T AC b1 23 27 2 FR T M O T P RR P1 P1 P3 P3 P2 T DR3 SL23 SL22 SL25 SL24 Slide No 1 FL RL SL28 SL29 SL26 SL27 P P P T A B P T A B A B T P P T B A P2...

Страница 107: ...ear 215 Line filter 20 M16 1 5 M18 1 5 Relief valve for lubricating Small filter Small filter Small filter Lock up accumulator 211 Solenoid valve for lock up and PTO Thermo sensor Torque converter oil...

Страница 108: ...ng pressure 850 kPa 8 7 kgf cm2 123 psi Full opening pressure 950 20 kPa 9 7 0 2 kgf cm2 138 3 psi 165 Air solenoid valve parking brake not energized parking brake actuated 176 Drain cock Oil reservoi...

Страница 109: ...pper and Z 5 Electric Circuit Lower mainly The electric circuit upper is shown by following block diagram 4 6 4 7 4 1 4 3 4 2 4 5 4 4 Carrier Crane Slewing table right Slewing table left Boom jib Jib...

Страница 110: ...ield line S AA Example S016 AA S016 AB 6 Joint label Same with Wire label J AA Example J001AA J035AA J106AA J1000AA JC01AA JS016AA JB01AA 7 Node name at diverging point N Wire 1 Indication of wire siz...

Страница 111: ...g brake switch OFF PARK AUX PTO switch PTO OFF Remarks 2 1 OFF PTO ACC START START ON OFF H ON ACC B G1 G2 ACC M ST H OFF Automatic return to ON Automatic return to OFF Automatic return to OFF Remarks...

Страница 112: ...Z 12 1 2 CN532 Main winch hoisting up detection SW Z 4 4 3 Z 12 2 CN533 Auxiliary winch hoisting up detection SW CN534 Boom extending detection SW CN535 Boom retracting detection SW CN536 Boom raising...

Страница 113: ...Resistance level E 2 Z 4 4 2 Z 12 1 2 CN1020 Combination meter A 2 CN1022 DCU2 A 22 CN1023 C 22 CN1024 E 22 CN1025 G 22 CN1026 I 22 CN1030 diode horn P 10 CN1031 Diode front wiper O 15 CN1033 Diode k...

Страница 114: ...LG Y 470AC LG Y 470AC LG Y 470AE LG Y 470AE LG Y 195AA Y O 188AA Y W 158AA L 1 25 AVS 018AA G L 130AA L Y 132AA L R 132AA L R 403AC Y B 403AC Y B 403AB Y B 403AB Y B 470AD LG Y 470AD LG Y 255AE R G 25...

Страница 115: ...188AA Y W 158AA L 1 25 AVS 018AA G L 130AA L Y 132AA L R 132AA L R 403AC Y B 403AC Y B 403AB Y B 403AB Y B 470AD LG Y 470AD LG Y 255AE R G 255AE R G 035FD BR 035FD BR 035FE BR 035FF BR 035FF BR 174FA...

Страница 116: ...3AA Y G B30BH B B30BH B B12AB B B12AB B 150AB L R B30DC B B30DC B 040AD R 040AD R B30BM B 1 25 AVS B30BM B 1 25 AVS B30BF B 1 25 AVS B30BF B 1 25 AVS B30AP B B30AP B 395AA R L AVS 181AA B W 1 25 AVS 1...

Страница 117: ...AA L B 917AA O 809AA R B 809AA R B 806AA L Y 806AA L Y 150AA L R 1 25 AVS 150AA L R 1 25 AVS 538AA G 1 25 AVS 538AA G 1 25 AVS 808AA R Y 808AA R Y 218AA Y G 127AA L 1 25 AVS 127AA L 1 25 AVS B60AA B 2...

Страница 118: ...ering detection SW Right slewing proportional reducing valve Right slewing proportional reducing valve Left slewing proportional reducing valve Left slewing proportional reducing valve Boom raising pr...

Страница 119: ...ernal indicator lamp 100 Red External indicator lamp 90 100 Yellow External indicator lamp 90 Green 4 1 Electric circuit crane NOTICE 1 If not specified wire type is AVS and wire size is 0 5 mm2 R Di...

Страница 120: ...2 7 MBSRC 8 CN2 8 GND 9 CN2 9 Ai5 10 CN2 10 Do3 11 CN2 11 Do1 12 CN2 12 Di7 13 CN2 13 MBGND 14 CN2 14 GND 15 CN2 15 HTXD 16 CN2 16 FGND2 17 CN2 17 GND 18 CN2 18 DOSRC 19 CN2 19 DOSRC 20 CN2 20 GND 21...

Страница 121: ...1 30 External_Instrument_CS 31 1 31 External_Instrument_RX 7 1 7 NC 2 1 2 GND 34 1 34 BATT_GND 1 1 1 NC 3 1 3 NC 19 1 19 WAKE_UP 4 1 4 NC 5 1 5 NC 6 1 6 NC 28 1 28 ICF_RX 8 1 8 NC 9 1 9 NC 10 1 10 NC...

Страница 122: ...7 1 22 TERM_GND 6 1 23 NC 5 1 24 NC 4 1 25 NC 3 1 26 NC 2 1 27 NC 1 1 28 NC 16 1 29 CS1 15 1 30 NC 14 1 31 NC 13 1 32 NC 12 1 33 NC 11 1 34 NC 10 1 35 NC 9 1 36 NC 1 2 1 ANT_GPS 1 3 1 ANT_TXD CN1068 C...

Страница 123: ...ctric circuit diagram The electric circuit diagram of this machine is composed of Z 4 Electric Circuit Upper and Z 5 Electric Circuit Lower mainly The electric circuit lower is shown by following bloc...

Страница 124: ...13 2 CN411 Air pressure detection SW parking brake CN412 Coolant level detection SW Z 5 3 2 Z 13 1 2 CN413 Drive mode detection SW B 5 Z 5 3 1 CN414 Remaining brake fluid detection SW Z 5 3 3 Z 13 2 C...

Страница 125: ...CN1092 Electric retractable mirror motor L2 B 19 Z 5 3 1 Z 13 1 2 CN1284 Diode coolant level detection Z 5 3 2 CN1298 Diode PTO N 5 Z 5 3 1 CN1392 Joint connector to DPF Z 5 3 2 Joint connector to en...

Страница 126: ...O R RR Slider 3 Do6 CN1 3 O R FR Jack 8 Do1 CN1 8 O R FR Slider 4 Do5 CN1 4 Do stop 2 20 Di3 CN1 20 Do stop 1 19 Di2 CN1 19 slide side select 18 Di1 CN1 18 25 24V CN1 25 13 24V CN1 13 12 24V CN1 12 CN...

Страница 127: ...Y 1022AA L Y L W 1029AA 1029AA L W 203AA W 203AA W 638AA BR 637AA BR R 910AA W B 687AA Y G 687AA Y G 628AA G W 628AA G W 627AA G B 627AA G B 5 4 3 2 1 CN790 5 4 3 2 1 22 21 20 19 18 17 16 15 14 13 12...

Страница 128: ...83AA B L 082AA B Y 050AA Y L 019AA W G 175AA G W 142AA BR W 551AA Y B Remaining brake fluid detection SW Contact close less fluid Remaining brake fluid detection SW Contact close less fluid CN415 CN41...

Страница 129: ...Z 6 Z 6 Hydraulic Parts Location Diagram Upper 25 WZ07 3531E Z 6 Hydraulic Parts Location Diagram Upper 1 Winch 2 343 463 51000 0 343 122 60000...

Страница 130: ...Z 6 Z 6 Hydraulic Parts Location Diagram Upper 26 WZ07 3531E 2 Telescoping 3 342 115 30000 0 343 463 51500...

Страница 131: ...Z 6 Z 6 Hydraulic Parts Location Diagram Upper 27 WZ07 3531E 3 Elevation 4 Slewing upper lower 1 343 007 70000 2 343 455 32000 0 343 463 52500 1 342 410 20000 8 343 546 82000...

Страница 132: ...Z 6 Z 6 Hydraulic Parts Location Diagram Upper 28 WZ07 3531E 5 Return 4 343 463 53000...

Страница 133: ...Z 6 Z 6 Hydraulic Parts Location Diagram Upper 29 WZ07 3531E 6 Drain Detail A 5 343 463 55000...

Страница 134: ...Z 6 Z 6 Hydraulic Parts Location Diagram Upper 30 WZ07 3531E 7 Gauge 0 343 463 56000...

Страница 135: ...Z 6 Z 6 Hydraulic Parts Location Diagram Upper 31 WZ07 3531E 8 Pilot 3 343 463 57000...

Страница 136: ...Z 6 Z 6 Hydraulic Parts Location Diagram Upper 32 WZ07 3531E 9 Steering 10 Air conditioner Detail A Detail B 0 347 224 40000 1 345 114 01000 0 347 224 41000...

Страница 137: ...essure switch Elevation auxiliary winch main winch Slewing telescoping jib telescoping pedal View A Slewing Telescoping jib Telescoping pedal Elevation Auxiliary winch Main winch Auxiliary winch Auxil...

Страница 138: ...Z 6 Z 6 Hydraulic Parts Location Diagram Upper 34 WZ07 3531E 13 Jib side up and boom Detail A 2 343 463 42000 10 342 220 40000...

Страница 139: ...35 WZ07 3531E Z 6 Z 6 Hydraulic Parts Location Diagram Upper 14 Jib main unit 2 343 463 43000...

Страница 140: ...36 WZ07 3541E Z 7 Z 7 Hydraulic Parts Location Diagram Lower Z 7 Hydraulic Parts Location Diagram Lower 1 Suction 0 346 605 90000 2 346 416 61000...

Страница 141: ...37 WZ07 3541E Z 7 Z 7 Hydraulic Parts Location Diagram Lower 2 Steering 1 346 416 62001 2 347 220 21000 1 347 224 33000 Detail A Detail B Front...

Страница 142: ...38 WZ07 3541E Z 7 Z 7 Hydraulic Parts Location Diagram Lower 3 Outrigger H type Detail A Rear Front Front 6 346 416 63000...

Страница 143: ...39 WZ07 3541E Z 7 Z 7 Hydraulic Parts Location Diagram Lower 4 Center joint 8 346 416 64000 opposite side...

Страница 144: ...40 WZ07 3541E Z 7 Z 7 Hydraulic Parts Location Diagram Lower 5 Return Rear Front Front 2 346 416 65001...

Страница 145: ...41 WZ07 3541E Z 7 Z 7 Hydraulic Parts Location Diagram Lower 6 Suspension 6 1 FE0540 Detail A Detail B Rear Front Front 0 347 907 64000 0 347 907 63000 5 346 416 66000...

Страница 146: ...42 WZ07 3541E Z 7 Z 7 Hydraulic Parts Location Diagram Lower 6 2 FE0541 Detail A Detail B View C Rear Front Front 0 347 907 64000 0 347 907 63000 0 346 416 66001...

Страница 147: ...ation Diagram Lower 7 Outrigger main body H type 0 346 117 40000 Rear Front Jack cylinder Pilot check valve Jack cylinder Pilot check valve Jack cylinder Pilot check valve Jack cylinder Pilot check va...

Страница 148: ...Z 8 Hydraulic Parts Location Diagram Torque Converter 44 WZ07 3550E Z 8 Hydraulic Parts Location Diagram Torque Converter 1 Torque converter related 11 349 315 90000 7 349 229 80000 View B View A Lock...

Страница 149: ...45 WZ08 0510E Z 9 Z 9 Pneumatic Parts Location Diagram Z 9 Pneumatic Parts Location Diagram 1 Service brake related upper 4 343 463 30000 2 347 224 20000...

Страница 150: ...46 WZ08 0510E Z 9 Z 9 Pneumatic Parts Location Diagram 2 Service brake related lower 5 349 229 90000...

Страница 151: ...47 WZ08 0510E Z 9 Z 9 Pneumatic Parts Location Diagram 3 Control parts lower 2 349 230 00000 2 349 230 02000...

Страница 152: ...o Combination switch Alarm buzzer CN818 GND Two blocking alarm buzzer CN817A CN817B To Door junction Switch for power window Step lamp Harness main Step lamp switch Converter for tachometer GSMT globa...

Страница 153: ...te Fuse code Fuse box R Location Spare Spare Spare Note Fuse code Fuse box M Location Spare Spare Spare Note Fuse code Fuse box L Location f e e 4th Top boom section emergency telescoping Push During...

Страница 154: ...tening torque 25 30 N m 255 306 kgf cm 18 4 22 1 ft lbf View F Condenser washer motor Washer motor front Washer motor roof Air pressure detector CN837 CN850 CN849 CN583 Steering filter clogging detect...

Страница 155: ...ion CN538 Jib tilt raising detection CN535 Boom retracting detection CN534 Boom extending detection View B View A B A ON Tilt lowering detection Tilt raising detection Hoisting up detection OFF OFF ON...

Страница 156: ...W B B W 1 2 3 3 2 1 CN901 CN900 1 2 3 W B B W 3 2 1 Aux hook block two blocking detection SW 2 1 0 85B 0 85R 1 25Y 1 25LG B 1 2 W Y Circuit diagram at normal operation YAZAKI SWP F CN859 M YAZAKI SWP...

Страница 157: ...ping selection CN578 Jib angle detection CN577 Jib length detection CN901 Jib two blocking detection CN578 CN577 CN901 Jib full retraction detection switch CN861 CN1602 CN554 CN1603 Harness Jib length...

Страница 158: ...0000 Detail of device connection GPS antenna Main harness GPS antenna GPS antenna Slewing center GPS antenna cable connection port Harness GSMT Harness GSMT GSMT ICF CN1065 CN1066 CN1072 CN1584 CN1072...

Страница 159: ...na cable connection port Main harness Antenna cable Antenna for satellite communications Connector for satellite communications Harness SCT Antenna for satellite communications Connector for satellite...

Страница 160: ...er controller CN680 Relay RA8 RA11 RA13 RA15 RA16 RA19 RA27 RA75 RA95 RA96 RA97 RA98 RB1 RB3 RB10 RB14 RB20 RC11 RC12 RC13 RC14 RF2 1 RF2 2 DIAG lamp green CN728 CN729 DIAG lamp red CN731 CN732 DIAG l...

Страница 161: ...Electronic governor DIAG LAMP1 LED Green Retarder DIAG LAMP c contact Combination type relay b contact Normal close type relay ECU a contact Normal open type relay b contact Normal close type relay VC...

Страница 162: ...CN752 Terminal B CN753 Terminal C CN754 Install the protective cap with the projection directed upward 100A Blue Main fuse Using the fuse box attached bolt tighten together the cable CN1078 from alte...

Страница 163: ...shift F 11 CN564 Emergency operation SW group emergency transmission emergency accelerator DPF emergency cancel suspension emergency free G 9 CN568 Stop lamp SW J 9 CN574 Oil cooler SW option A 6 CN5...

Страница 164: ...J 7 JC06 J 12 JC07 F 14 JC08 G 14 JC09 K 7 JC10 C 10 JC11 D 10 JC12 D 14 JC13 I 7 JC14 I 2 JC15 F 2 JC16 G 2 R1 AML power supply relay 1 E 1 R6 Jib stowing relay E 2 CN No Usage Harness diagram coord...

Страница 165: ...G 726AA Y G 256AA LG 250FE CN891 LG Y 291AA LG R 290AA Y L 283AA R L 273AA Y G 282AA R G 272AA Y W 281AA R W 271AA Y B 280AA R B 270AA CN890 B B70AP LG 250FR Y 334AD Y W 387AA L R 370AA R60 35 35 50...

Страница 166: ...A RA26 B B70AK LG Y 470AF G 022FA Y B 159AA R26 B B70AJ R G 255AJ G 022FC L G 254AA R58 B B70AI LG 250FC G 022FB R Y 156FA R1 O 006AE L R 009AB B G 224AA G W 762AA P 782AA B S41 006 W S41 005 CN1020 N...

Страница 167: ...4 5011E 1 3 Harness DPF Z 12 Z 12 63 50 CN1380 DPF manual regeneration SW CN1384 DPF manual regeneration SW 1000AA G R 157BA R G 035BG BR B30AL B 157BA R G 035BG BR B30AL B 1000AA G R 200 CN1385 Joint...

Страница 168: ...73AA Y G 282AA R G 272AA Y W 281AA R W 271AA Y B 280AA R B 270AA Joint connector CN890 L 341AA P B 340AA G R 287AA G L 286AA W L 266AA W B 265AA G Y 264AA W G 263AA W Y 268AA V 267AA W R 262AA W 261AA...

Страница 169: ...SHIELD3 SHIELD 100 100 100 100 B S05 AA B S05 008 W S05 007 R S05 009 B S03 AA B S03 022 W S04 024 W S03 021 R S03 023 Joint connector CN1331 B B76AL B S43 AA B S43 124 W S43 123 R S43 122 B W 406AA R...

Страница 170: ...45A SHIELD S39 AA B SHIELD39A SHIELD COT 07 100 500 2200 COT 07 COT 07 500 1800 2250 600 1250 4100 200 850 650 400 450 3700 2000 300 100 50 COT 07 COT 07 COT 15 COT 07 COT 15 B22AA B E022 GND B21AA B...

Страница 171: ...B CN900 Joint connector GND E060 C06 019 B Divaricate SHIELD51B around N003 Divaricate SHIELD44B around N003 F M M F F C04 13 R C04 14 W C04 17 G F F Plug F F F F Boom length indicator lamp R W 397AA...

Страница 172: ...telescoping selection solenoid 1 CN197 Jib tilt telescoping selection solenoid 2 50 50 N001 N002 2750 600 850 100 100 N003 B30AB B C05 13 R B30AA B C05 14 W COT 07 COT 07 COT 07 COT 07 COT 07 COT 07 G...

Страница 173: ...jib angle detector Z 12 Z 12 69 100 3700 50 0 200 AVS0 5 B Braided shield wire 6 Plug SHIELD B R F W B Plug COT 7 Cable sheathe SHIELD 3 1 5 2 4 1 2 3 4 5 B W SHIELD R 1 2 3 4 5 M 65 5 5 7 CN1603 CN5...

Страница 174: ...ength detector Z 12 Z 12 70 CN577 Joint connector S34 086 R S34 085 W S34 087 B S34 AA B CN1602 Jib length detector S34 085 W S34 087 B S34 086 R S34 AB B 200 COT 07 5400 SHIELD SHIELD34B S34 AB B SHI...

Страница 175: ...547 02100 Harness Upper WZ04 5011E 4 6 Harness jib two blocking 1 4 6 1 FE0569 Z 12 Z 12 71 Cord reel 610 50 50 COT 07 M F W B C09 018 C09 019 Joint connector CN902 CN861 W B C09 018 C09 019 IWZ04 50...

Страница 176: ...02400 0 343 547 02401 WZ04 5011E 4 6 2 FE0570 Z 12 Z 12 72 Harness Upper IWZ04 543006E 590 COT 07 50 10 50 Roll with yellow tape M F CN902 W B C09 018 C09 019 CN861 W B C09 018 C09 019 Cord reel Joint...

Страница 177: ...28 93001 Harness Upper WZ04 5011E 4 7 Harness jib two blocking 2 Z 12 Z 12 73 0 343 728 93002 280 COT 07 M F CN1081 Joint connector Joint connector CN901 W B C10 018 C10 019 W B C10 018 C10 019 IWZ04...

Страница 178: ...A W R B51AF B 822AA W R 016AC Y L 006AC O 826AA W L B51AH B 821AA W B B51AG B M 28 7 8 20 12 9 23 25 27 2 18 5 4 29 10 24 19 3 21 22 26 6 1 11 13 16 15 17 14 34 33 32 31 30 F Joint connector CN1072 CN...

Страница 179: ...Z04 5011E 6 Harness SCT Z 12 Z 12 75 IWZ04 495011E W L 826AA Joint connector W B 821AA 006AC B51AE CN1072 B O W R 822AA Y L 016AC 50 150 M CN1068 SCT W R W L 822AA W B 821AA 826AA B B51AH B B B51AF 01...

Страница 180: ...ode detection SW E 10 CN417 Rear steering lock pin IN detection SW I 17 CN418 Rear steering lock pin OUT detection SW H 17 CN419 Torque converter oil pressure detector E 13 CN420 Main speed sensor G 1...

Страница 181: ...down CN1511 ECM DIAG SW up down CN1512 ECM DIAG DPF regeneration SW M 7 CN1514 Joint connector to starter motor H 14 CN1573 Marker lamp option I 3 CN1574 C 3 CN1575 J 20 CN1576 J 22 CN1606 Water pump...

Страница 182: ...A R W 110AA R 095AC R 095AA CN1 Aux board CN2 Aux board CN3 Aux board CN4 Aux board CN5 Aux board CN604 G W 117AA G R 147AA Y G 232AA B Y 230AA Y O 244AA BR W 1311AA BR Y 1310AA Y R 161AB BR Y 1220AA...

Страница 183: ...Roll with yellow tape 260 HCOT 07 HCOT 07 100 100 DPF temperature sensor DPF pressure sensor CN1501 CN1502 50 1850 HCOT 07 L R 1028AA L Y 1022AA L B 1027AA B Y 670AA W R 681AA L W 1029AA BR W 1023AA B...

Страница 184: ...r 1 4 Harness starter motor Z 13 Z 13 0 349 315 90300 WZ04 5021E 80 CN1514 Joint connector 689AB R 689AC R 689AD R 689AE R Starter motor CN747 689AF R 700 COT 07 50 380 N001 M Roll with yellow tape IW...

Страница 185: ...s Lower WZ04 5021E 81 1 5 Harness Cummins Insite Z 13 Z 13 M 50 150 50 50 N001 B S48 148 W S48 147 R W 602AA B B01AE Joint connector CN790 WA W WB W WC W WD W CN691 Maintenance connector E F G H A D J...

Страница 186: ...50AA LG R 136AA B Y 082AA B L 083AA G W 175AA B B01AG BR W 142AA Y B 551AA G W 175AA LG R 136AA CN725 5 0 5 0 N015 N014 N013 N012 N008 N010 N009 N006 N005 N003 N002 N001 50 5 0 50 50 50 50 50 50 50 50...

Страница 187: ...um camera For back camera Cable B To camera switching section 16 pole female CN1 Detail B 6 pole female CN4 Harness A Connection is not necessary with unindicated connectors Bolt Apply thread locking...

Страница 188: ...camera Left side camera Opposite side Detail A Cable D for right camera with white taping Connect the cable C for right camera with white taping to camera 5 Connect the cable C for left camera withou...

Страница 189: ...0 back camera Connect the No 22 G 2 pole connector CN841 drum camera Connect the No 40 R For drum camera connection to camera 2 For back camera connection to camera 1 Detail A 233 YB CN887 M Y R 174AA...

Страница 190: ...6 15 14 10 11 12 13 22 21 20 19 18 17 16 15 14 2 3 4 5 6 7 8 9 10 11 1 12 13 AUDIO MONO GND 2 3 4 5 6 7 8 9 10 11 1 12 13 2 3 4 5 6 7 8 9 10 11 1 12 13 L O 6 5 4 3 2 1 8 7 4 3 5 6 1 2 YAZAKI CN A M CN...

Страница 191: ...A CN2 connector front view direction B CN3 connector front view direction C Corrugated tube Fuse terminal Blade fuse Fuse holder Electric wire AVS 0 5 VW1 Electric wire AVS 0 5 VW1 Electric wire AVS 0...

Страница 192: ...E Z 14 Z 14 View System 3 2 Cable A 0 343 819 91251 20 core cable Connection diagram Monitor side type L type C Relay box side straight type type C Monitor type L type C Relay box straight type type C...

Страница 193: ...89 WZ03 7090E Z 14 Z 14 View System 3 3 Cable B 0 343 818 40450...

Страница 194: ...90 WZ03 7090E Z 14 Z 14 View System 3 4 Cable C 0 343 822 02200 Omron XS2G D4S9 Screw connection type 4 pole male Black body DIN 5a connector with lock equivalent to Hoshiden TCP1357 71 5011...

Страница 195: ...le D Z 14 Z 14 91 0 343 822 02300 Yellow tape Roll the both ends of same cable with white tape 5m Red tape Yellow tape White tape Omron XS2G D4S9 Screw connection type 4 pole male Omron XS2G D4S9 Scre...

Страница 196: ...92 WZ03 7090E Z 14 Z 14 View System 3 6 Cable E 0 343 822 02400 Omron XS2G D4S9 Screw connection type 4 pole male Omron XS2C D4S9 Screw connection type 4 pole female...

Страница 197: ...93 WZ03 7090E Z 14 Z 14 View System 3 7 Cable F 0 343 818 40170 Omron XS2G D4S9 Screw connection type 4 pole male Omron XS2C D4S9 Screw connection type 4 pole female...

Страница 198: ...94 WZ03 7090E Z 14 Z 14 View System 3 8 Cable G 0 344 952 20200 Black body DIN 5a connector with lock equivalent to Hoshiden TCP1357 71 5011...

Страница 199: ...95 WZ03 7090E Z 14 Z 14 View System 4 Screen selection switch 0 343 546 51800...

Страница 200: ...1 Feb 2017 Y 73 2 Oct 2017 Y 63 3 4 5 Head Office Ko 34 Shinden cho Takamatsu Kagawa 761 0185 Japan International Service Group Tadano Ryogoku Bldg 4 12 Kamezawa 2 chome Sumida ku Tokyo 130 0014 Japan...

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