Tacmina PZD Series Скачать руководство пользователя страница 77 | Manualshive

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PZD−300/500−VTCE/VTCF

PZD−300/500−FTCT/STCT

PZD

CLPZD

ARPZD

Part

1

Every 10,000 hours*

1

Diaphragm assembly (diaphragm, protective diaphragm, spacer)

Every 10,000 hours*

Quantity per pump

Valve seat assembly (suction side)

1

Recommended

replacement timeframe

Valve seat assembly (discharge side)

Every 10,000 hours*

Valve seat assembly (Air-release side)

1

Every 4,000 hours*

Part

Recommended

replacement timeframe

30R/60R/100R

30/60/100

1

Air-release knob

1

Quantity per pump

Diaphragm assembly (diaphragm, protective diaphragm, spacer)

Every 10,000 hours

−

Every 10,000 hours

Valve seat assembly (discharge side)

1

Every 10,000 hours

Valve seat assembly (suction side)

1

Every 10,000 hours

Relief valve

1

−

Every 10,000 hours*

Air-release nozzle assembly

1

Every 10,000 hours

Part

Quantity per pump

Recommended

replacement timeframe

30R

2

1

Relief valve

1

Air-release knob

−

30

−
1

Valve seat assembly

Every 10,000 hours

Diaphragm assembly (diaphragm, protective diaphragm, spacer)

Every 10,000 hours

Every 10,000 hours*
Every 10,000 hours

Air-release nozzle assembly

1

Every 10,000 hours

Part

3

Every 10,000 hours

2
2

Diaphragm assembly (diaphragm, protective diaphragm)

Every 10,000 hours

Quantity per pump

Check ball
Valve stopper

1

Recommended

replacement timeframe

O-ring

Every 10,000 hours
Every 10,000 hours

Part

Recommended

replacement timeframe

2
1

Quantity per pump

Diaphragm assembly (diaphragm, protective diaphragm)

Every 10,000 hours

Valve seat assembly

Every 10,000 hours

Part

Quantity per pump

Recommended

replacement timeframe

3
2

Air-release valve assembly

1

Check ball

Every 10,000 hours

Valve stopper

Every 10,000 hours

2

Every 10,000 hours

Diaphragm assembly (diaphragm, protective diaphragm, spacer)

1

Every 10,000 hours

O-ring

Every 10,000 hours

PZD−30/60/100−6TCT

Consumables

Model for injection of general chemicals (large type)

Model for injection of boiler chemicals

* The timeframe applies when the relief-valve function has not been activated at all. If it has been activated, replace it regardless of how long it has been in use.

Model for injection of sodium hypochlorite

* The timeframe applies when the relief-valve function has not been activated at all. If it has been activated, replace it regardless of how long it has been in use.

Model w/ automatic air-release function for injection of sodium hypochlorite

* The recommended timeframe for this assembly is the operation time (10,000 or 4,000 hours) or usage period (one year), whichever comes first.

75-78̲PZD総合取説̲E.indd 76

75-78̲PZD総合取説̲E.indd 76

2010/07/20 14:26:11

2010/07/20 14:26:11

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Содержание PZD Series

Страница 1: ...described in this OPERATION MANUAL handle the product according to details of separate meetings drawings and approved documents Please read this OPERATION MANUAL carefully before use Operating the pum...

Страница 2: ...mbient temperature 0 to 40 C Ambient humidity 35 to 85 RH Temperature of liquid 0 to 40 C no freezing Viscosity of liquid Less than 50 mPa s Altitude of installation location Less than 1 000 m Environ...

Страница 3: ...he supply voltage Do not connect the wires to a power supply that is not within the rated voltage range Operation Maintenance WARNING Ensure that nobody other than the operators and control personnel...

Страница 4: ......

Страница 5: ...intenance precautions 48 Replacing the diaphragm 49 Replacing the air release nozzle 50 Replacing the valve seats and check balls 51 Replacing the relief valve 57 Operating precautions 35 Control pane...

Страница 6: ......

Страница 7: ...braided hose 6 11 PE tube 6 8 or 1 4 3 8 Relief air release hose 1m installed Soft PVC hose 4 6 INSULOK spare for relief air release hose 1 piece Anti siphon check valve 1 set R1 2 Foot valve 1 set C...

Страница 8: ...1 4 3 8 Air release hose 1m Soft PVC hose 4 6 Anti siphon check valve 1 set R1 2 Foot valve 1 set Ceramic weight 1 set Pump mounting nuts bolts 2 sets M5 30 Operation manual 1 copy Liquid end Material...

Страница 9: ...s M5 30 Operation manual 1 copy Liquid end Material ATCF Model 30R 60R 100R Hose tube 3m PVC braided hose 4 9 PE tube 6 8 or 1 4 3 8 PVC braided hose 6 11 PE tube 6 8 or 1 4 3 8 Relief air release hos...

Страница 10: ...djustment dial Pump head Cable ground Description of product This is a solenoid driven diaphragm metering pump with liquid end parts which are resistant to chemicals and with a compact body It can be...

Страница 11: ...of the metal parts to rise ultraviolet rays may cause the plastic parts to deteriorate and sand dust and rainwater may damage or corrode the pump body When installing the pump outdoors it is recommend...

Страница 12: ...t install the pipes where the chemical may splash onto people even if the hose tube should break When using a pump with a relief valve function always attach a hose for relief purposes and lead the en...

Страница 13: ...r cause pipe vibration The pump comes with a 3 meter long hose tube for both the discharge side and suction side If the pressure loss exceeds the pump s maximum discharge pressure thicker pipes will b...

Страница 14: ...already been attached to the relief air release port to the tank or other container It is also recommended that a valve meter etc be installed to make it easy to carry out maintenance and other such...

Страница 15: ...e tube 5 Attach one end of the air release hose to the air release port and return the other end to the tank or other container It is also recommended that a valve meter etc be installed to make it ea...

Страница 16: ...int side end of the tube 3 Return the end of the relief air release hose which has already been attached to the relief air release port to the tank or other container It is also recommended that a val...

Страница 17: ...ck valve at the injection point side end of the tube 5 Attach one end of the air release hose to the air release port and return the other end to the tank or other container It is also recommended tha...

Страница 18: ...alve of the tank and the suction side joint of the pump using the hose tube When doing this tilt the pipe at a downward gradient so that no air will be trapped inside the pipe 2 Connect the discharge...

Страница 19: ...wnward gradient so that no air will be trapped inside the pipe 2 Connect the hose tube to the discharge side joint of the pump 3 Attach a 3 way joint to the discharge side hose tube near the pump s di...

Страница 20: ...and the suction side joint of the pump using the hose tube When doing this tilt the pipe at a downward gradient so that no air will be trapped inside the pipe 2 Connect the hose tube to the discharge...

Страница 21: ...n force of the hose tube The pump comes with a 3 meter long hose tube for both the discharge side and suction side When longer hose tube is used the pressure loss may exceed the pump s maximum dischar...

Страница 22: ...nnecting Small type 30R 60R 100R 30 60 100 31 61 12 Large type 300 500 2 Wind sealing tape around the external thread of the anti siphon check valve and screw the valve into the injection point If it...

Страница 23: ...may exceed the pump s maximum discharge pressure so thicker tube will be required Provide details on the 1 viscosity of the liquid 2 length of the pipes how they are positioned and 3 specific gravity...

Страница 24: ...al thread of the anti siphon check valve and screw the valve into the injection point If it is hard to screw the valve in grasp the nozzle grip using a tool such as pliers and tighten the valve gently...

Страница 25: ...n has started tighten up the cap nuts as appropriate When tightening the cap nuts hold the tube to prevent it from being twisted The joints and other areas may be loos ened by the return force of the...

Страница 26: ...k valve has an R1 2 external thread Provide an Rc1 2 internal thread at the injection point Connecting 2 Wind sealing tape around the external thread of the anti siphon check valve and screw the valve...

Страница 27: ...e When disconnecting the tube for jobs such as main tenance and then afterwards re connecting the same tube cut about 10 mm off the end of the tube before re using them Connecting Model for injection...

Страница 28: ...disconnecting the tube for jobs such as main tenance and then afterwards re connecting the same tube cut about 10 mm off the end of the tube before re using them Connecting Model for injection of gene...

Страница 29: ...the tube provide sufficient leeway in the bending so that the tube will not break Also ensure that it will not be rubbed against or trodden on The pump comes with a 2 meter long tube for the discharge...

Страница 30: ...1 2 external thread Provide an Rc1 2 internal thread at the injection point Connecting Main pipe Injection point Rc1 2 Nylon tube Cap nut Sleeve Valve body Assembled state IMPORTANT Be sure to securel...

Страница 31: ...TCF Anti siphon check valve w duck bill cap This pump is provided with an anti siphon check valve with duck bill cap Use this valve at the injection point unless there is a good reason not to do so Be...

Страница 32: ...ce of the hose tube The pump comes with a 3 meter long hose tube for both the discharge side and suction side When longer hose tube is used the pressure loss may exceed the pump s maximum discharge pr...

Страница 33: ...ti siphon check valve with duck bill cap has an R1 2 external thread Provide an Rc1 2 internal thread at the injection point 2 Wind sealing tape around the external thread of the anti siphon check val...

Страница 34: ...cian or somebody with electrical knowledge Connect the wires after checking the supply voltage Do not connect the wires to a power supply that is not within the rated voltage range Example of wiring W...

Страница 35: ...onductors 4 Insert the conductors into the connector holes and use a regu lar screwdriver to secure them firmly 5 After securing the conductors pull them gently to check that they do not come free 6 I...

Страница 36: ...rotective goggles and work overalls that are resistant to chemical The vibration of the pump may cause the hoses tubes to become loose and disconnected Before starting operation secure the hoses tubes...

Страница 37: ...he stroke speed strokes min ratio or discharge volume mL min is set directly on the control panel Stroke length adjustment dial This is provided only on the large type 300 500 The stroke length of the...

Страница 38: ...cluding 6TCT type Air releasing WARNING During the air releasing chemical may suddenly gush out from the pipes and other parts Lead the end of the relief air release hose bank to the tank or other con...

Страница 39: ...rt operating the pump 6 Rotate the air release knob clockwise by about 90 degrees The presence of a gap between the knob and retaining nut is now visible 7 After a few moments air will exit from the r...

Страница 40: ...e pipe 4 Turn on the pump s power 5 Set the discharge volume to the maximum level See page 41 6 Press the STOP START key to start operating the pump 7 While operating the pump turn the air release kno...

Страница 41: ...side pipe 2 Set the stroke length adjustment dial to the 100 marking on the scale 3 Turn on the pump s power 4 Set the discharge volume to the maximum level See page 41 5 Press the STOP START key to...

Страница 42: ...s set to 100 prior to shipment 2 Press the key to set the ratio to 100 In the discharge volume setting mode The PZD 30R is used as an example to discribe the instruction 1 Press the MODE SET RESET key...

Страница 43: ...on Calibration Calibration is a procedure that enables the discharge volume to be set accurately by measuring the maximum dis charge volume under actual operating conditions at the user s and storing...

Страница 44: ...ge volume setting screen Change the initial value 30 0 mL min to the actual value 33 0 mL min using the and keys When the MODE SET RESET key is pressed the discharge volume setting screen is restored...

Страница 45: ...e volume using the and keys The pump operates for 300 strokes and then stops Maximum discharge volume setting after calibration The stroke speed can be changed even while the pump is operating The rat...

Страница 46: ...f the stroke speed Press the STOP START key The pump is set to the operating status and STP is extinguished Stopped Operating STP PS MAN spm mL min STP PS MAN spm mL min STP PS MAN spm mL min STP PS M...

Страница 47: ...mL min mL min STP PS MAN spm mL min mL min STP PS MAN spm mL min STOP START MODE SET RST STOP START Display Procedure Description Change the discharge volume mL min using the and keys The discharge v...

Страница 48: ...ration Follow the steps below when shutting down the pump for a prolonged period To shut down the pump 1 Check the inside of the tank for any sediment that may have accumulated and check for signs of...

Страница 49: ...ant to chemical Before attempting to maintain or repair the pump release the pressure in the discharge pipe discharge the liquid in the pump head and clean the liquid end parts Check the following poi...

Страница 50: ...re tightened up in the sequence of 1 3 2 4 the bolts will be tightened unevenly possibly causing the chemical to leak from the pump head 1 3 4 2 Removing the diaphragm 1 Remove the head bolts 2 Remove...

Страница 51: ...ith the pump head possibly causing malfunctions and or damage 5 Install the pump head and secure it using the head bolts Replacing the air release nozzle Replacing the air release nozzle 1 If a relief...

Страница 52: ...ve Air release knob Air release nozzle assembly Head bolt cross recessed machine screws O ring size P14 O ring size P14 Discharge side joint assembly Valve seat assembly Suction side joint assembly Va...

Страница 53: ...assembly Pump head Cap nut Discharge side upper joint O ring size P18 Valve stopper Check ball Discharge side lower joint O ring size P18 Valve stopper O ring size P18 Check ball Suction side joint Ca...

Страница 54: ...e lower joint O ring size P18 Valve stopper O ring size P18 Check ball Suction side joint Pump head Cap nut Cap nut Head bolt cross recessed head hexagon bolts Flat washer Discharge side joint assembl...

Страница 55: ...Suction side joint Retaining ring Hose nut Ball stopper Check ball Valve seat Pump head Relief valve Air release knob Head bolt cross recessed machine screws Discharge side joint assembly Valve seat...

Страница 56: ...bolt cross recessed machine screws Pump head Discharge side joint assembly Valve seat assembly Suction side joint assembly Valve seat assembly Air release nozzle assembly Replacing the valve seats and...

Страница 57: ...ssembly discharge side O ring size P12 31 size P14 61 12 Check ball size 4 76 mm diameter 31 size 6 35 mm diameter 61 12 Check ball size 4 76 mm diameter 31 size 6 35 mm diameter 61 12 Air release joi...

Страница 58: ...rouble and take steps to prevent its recurrence The relief valve is a consumable Replace it once it has been activated 1 Hold the retaining nut the part shown by the arrow and turn it counterclockwise...

Страница 59: ...not become disconnected A situation in which the valve inside the pipe at the discharge side of the pump is shut off or becomes blocked with foreign matter is dangerous in that it may lead to an exces...

Страница 60: ...fails to run The pilot lamp does not blink 1 Something is wrong with the power supply or supply voltage 2 The wiring connections for the pump were not performed correctly 3 The power cable is broken...

Страница 61: ...6TCT Small type 30 60 100 STCT Large type 300 500 3 Hose standard Size Material 4 9 PVC 6 11 PVC 12 18 PVC 6 8 PE FEP PTFE 9 12 PE 1 4 3 8 PE FEP 3 8 1 2 PE 12 15 PTFE 4 Joint specification Code Type...

Страница 62: ...pe S Standard CE CE marking compatible 5 Power plug Code Type EUP Euro plug ULP UL plug AUP Australia plug UKP UK plug JPL Japan lead wire NON No Cable 1 Model discharge volume standard Model Discharg...

Страница 63: ...FTCE FTCF FTCT 6TCT STCT VTCET ATCF CL Pump head PVC PVDF SUS316 SUS304 PVC Acrylic PMMA Diaphragm PTFE Check ball Ceramic O ring EPDM Fluoro rubber EPDM Fluoro rubber Special flu oro rubber Pafulo PT...

Страница 64: ...wed Ambient humidity 35 to 85 RH Environmental protection IEC standard IP65 or equivalent water and dust proof Altitude of instrallation location Less than 1 000 m Noise level Less than 85 dB Operatio...

Страница 65: ...e Air release 4 6 soft PVC hose Max allowable viscosity 50 mPa s Allowable temperature Ambient temperature 0 to 40 C Transferring liquid 0 to 40 C no freezing allowed Ambient humidity 35 to 85 RH Envi...

Страница 66: ...ature 0 to 40 C Transferring liquid 0 to 40 C no freezing allowed Ambient humidity 35 to 85 RH Environmental protection IEC standard IP65 or equivalent water and dust proof Altitude of instrallation l...

Страница 67: ...0 C no freezing allowed Ambient humidity 35 to 85 RH Environmental protection IEC standard IP65 or equivalent water and dust proof Altitude of instrallation location Less than 1 000 m Noise level Less...

Страница 68: ...ater and dust proof Altitude of instrallation location Less than 1 000 m Noise level Less than 85 dB Operation mode Manual Digital settings 3 patterns stroke speed 1 to 300 strokes min in 1 stroke min...

Страница 69: ...freezing allowed Ambient humidity 35 to 85 RH Environmental protection IEC standard IP65 or equivalent water and dust proof Altitude of instrallation location Less than 1 000 m Noise level Less than 8...

Страница 70: ...min 120 100 80 60 40 20 0 50 100 150 200 250 300 Stroke speed strokes min spm 0 7MPa 0 2MPa Discharge volume mL min Conditions clean water room temperature PZD 30 VTCE VTCF FTCE FTCF FTCT PZD 60 VTCE...

Страница 71: ...0 VTCE VTCF spm 0 3MPa 0 1MPa Discharge volume mL min Conditions clean water room temperature Stroke speed strokes min 400 350 300 250 200 150 100 50 0 50 100 150 200 250 300 300 spm 0 2MPa 0 1MPa Dis...

Страница 72: ...PZD 100 ATCF 10 0 5 50 100 150 200 250 45 40 35 30 25 15 20 300 1 0MPa 0 2MPa Discharge volume mL min Conditions clean water room temperature spm Stroke speed strokes min 20 10 70 60 40 30 50 80 50 0...

Страница 73: ...216 140 PVC UP N E P O PVC UP PZD 30R 60R 100R 30 60 100 FTCE FTCF FTCT Model w relief valve function Model w o relief valve function 118 154 5 7 237 5 140 17 5 78 31 68 150 97 5 195 97 5 237 5 140 7...

Страница 74: ...31 68 150 7 155 118 102 176 88 88 PZD 300 500 FTCT 174 5 22 83 255 5 31 68 150 7 155 118 102 183 100 5 82 5 PZD 300 500 STCT 118 102 155 7 150 68 31 255 5 83 174 5 100 5 82 5 183 22 External dimensio...

Страница 75: ...el for injection of boiler chemicals PZD CLPZD 30R 60R 100R 30 60 100 ATCF Model w relief valve function Model w o relief valve function 76 76 140 216 7 68 31 150 152 78 16 5 153 5 118 150 68 7 31 216...

Страница 76: ...ons prevailing on site use them as a general guide and replace the consumables at an earlier rather than later date Consumables CAUTION The durability of a hose tube relief valve anti siphonal check v...

Страница 77: ...phragm protective diaphragm Every 10 000 hours Quantity per pump Check ball Valve stopper 1 Recommended replacement timeframe O ring Every 10 000 hours Every 10 000 hours Part Recommended replacement...

Страница 78: ...ion operation of the pump It can be directly attached on the discharge side of the pump Flow indicator The discharge operation can be monitored at a glance by attaching this indicator at the discharge...

Страница 79: ...uted at the wishes of individuals such as the user other than TACMINA employees Malfunctions or damages of the warranted product resulting from fires natural disasters geological calamities and forces...

Страница 80: ...EM 112 3 1 2010 7 DDD...

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