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Contents

Page

Technical data (Fitting to the tractor) ................................................................ 7

Machine identification ....................................................................................... 8

Introduction ....................................................................................................... 9

Safety ................................................................................................................ 11

General safety instructions ..................................................................... 11

Supplemental safety instructions ............................................................ 15

Safety instructions during crane lift ....................................................... 21

New machine, - be careful ................................................................................. 23

Technical description/function ........................................................................... 25

"Swivel hitch" - Mounting - coupling ................................................................ 27

"Drawbar with wide angle shaft" - Mounting - coupling .................................. 31

Operation - adjustment ...................................................................................... 35

Optional equipment ........................................................................................... 43

Maintenance ...................................................................................................... 49

Lubrication ........................................................................................................ 55

Directions for repair .......................................................................................... 63

Problem/Fault Analysis and Correction ............................................................ 72

Winter storage ................................................................................................... 74

Diagram ............................................................................................................ 75

Scrapping of machines ...................................................................................... 76

Technical Information ....................................................................................... 77

Subject index ..................................................................................................... 78

Содержание 4024

Страница 1: ...1 No 68 031 505 Index 114 02 From serial No 387 064 Taarup 4024 4028 4028C 4032 4032C 4036 4036C Operator s manual...

Страница 2: ...2...

Страница 3: ...3...

Страница 4: ...4...

Страница 5: ...g crane lift 21 New machine be careful 23 Technical description function 25 Swivel hitch Mounting coupling 27 Drawbar with wide angle shaft Mounting coupling 31 Operation adjustment 35 Optional equipm...

Страница 6: ...nsport 650 1180 1220 1200 2450 Does not apply to 4028 C 4032 C 4036 C Models 4024 4028 4028 C 4032 4032 C 4036 4036 C 4024 4028 C4032 C 4036 C c 2400 2800 3200 3600 d 2740 3120 3500 3880 e 2580 3050 3...

Страница 7: ...15 Cutting width mm approx 2400 2800 3200 3600 Transport width mm approx 2400 2850 3150 3550 Model 4028 C model 4032 C model 4036 C cannot be fitted with a wide angle hitch The weight applies to the...

Страница 8: ...ry must be registered in the following scheme Please quote this number on all service matters The machine is marked CE shown at B This marking with appurtenant EU statement of agreement means that the...

Страница 9: ...follow up service and spare parts are always at hand All Taarup machines are constructed and tested in association with farmers and contractors to ensure optimal function and reliability Please read t...

Страница 10: ...10...

Страница 11: ...tection devices Do not wear loose clothing which might catch in any of the moving parts In dusty conditions a suitable mask to EN 149 must be used Take care of excessive sound level Certain tractor im...

Страница 12: ...12...

Страница 13: ...or death When the machine is in operation Pay attention to the fact that models 4024 4028 in hilly ground conditions can be unstable in raised position This can be abated by fitting a balancing weight...

Страница 14: ...14...

Страница 15: ...gine must ALWAYS be stopped and the ignition key removed before carrying out repairs cleaning lubricating or maintaining the machine 6 WARNING Your body could be drawn into the P T O shaft Do not remo...

Страница 16: ...16...

Страница 17: ...tractor engine must be stopped the ignition key removed and the hand brake applied Transport Fit safety devices S on the lifting cylinders in the right and left hand sides 4 WARNING Fingers or hand c...

Страница 18: ...18...

Страница 19: ...be crushed Do not work under the machine unless the cylinders are equipped with safety devices see page 49 The tractor engine must be stopped the ignition key removed and the hand brake applied 5 WARN...

Страница 20: ...es with wide angle hitch Model 4024 Models 4028 C Models 4032 C Model 4036 C 1190 kg 1290 kg 1457 kg 1570 kg Model Models Models Model 4024 4028 C 4032 C 4036 C 1380 kg 1480 kg 1650 kg 1760 kg 1320 kg...

Страница 21: ...machine must be turned to transport position The drawbar has no lifting brackets use approved lifting slings securely fastened to the drawbar as shown Crane hooks must be fastened to lifting brackets...

Страница 22: ...22...

Страница 23: ...e repeated see page 29 and 33 4 The machine is equipped with a friction clutch The clutch moment can be Nm 900 1200 or 1450 depending on drawbar or gear type The clutch moment is stamped into the clut...

Страница 24: ...24...

Страница 25: ...page 54 photo 8 Function The cutterbar cuts and throws the crop into the conditioning rotor Which in turn throws the crop backwards into the swath deflector plates These plates form the crop into a sw...

Страница 26: ...26 Taarup 4028 C 4032 C 4036 C...

Страница 27: ...posi tion on both gearboxes If possible a gearbox for P T O 1000 r p m should be used This is especially important if the tractor has over 70 kW at the power transmission a high number of revolutions...

Страница 28: ...28 25 mm...

Страница 29: ...s it is not necessary to shorten the shaft at all When shortening the shaft the same length of all 4 parts a b c d must be cut off Be very careful when shortening the inner profile tube of the shaft i...

Страница 30: ...30 45 437 000 99 307 822 39 730 000 99 302 428 Compl No 45 356 300...

Страница 31: ...cted from the tractor it could cause severe injury or death The tractor drawbar must be fitted with a fork and the clevis must be fitted with a retaining pin Observe local regulations concerning trail...

Страница 32: ...32 k j h min 120 mm...

Страница 33: ...be of the shaft is coated with RILSAN and must not be damaged Do not use an angle grinder to cut the shaft The shaft ends should be cleaned off with a file and finished with an emery clotch This is es...

Страница 34: ...34 30 40 kg 150 mm...

Страница 35: ...ster wedge F Choose for example medium stubble height 30 mm this corresponds to an adjuster screw measurement of 150 mm as shown If a reduced stubble height is required an adjustable connecting rod ca...

Страница 36: ...36 140 160 mm max 180 mm max 30 mm...

Страница 37: ...off the nuts If the adjusting area is too small the lifting cylinder should be moved to hole B of the wheel frame If the spring suspension area is changed the balancing of the machine should be checke...

Страница 38: ...38 III II I III II I...

Страница 39: ...lt pulley wheels Extra V belt pulley V belts for harvest of whole crop are available The following scheme is suggested for choice of correct rotor speed Type of crop B C Normal grass crop and crops wi...

Страница 40: ...40...

Страница 41: ...els 4024 4028 4032 4036 The safety chain A must be fitted Fit safety devices S on the lifting cylinders in the right and left hand sides Raise the guards on both sides of the machine into the transpor...

Страница 42: ...42 290 mm 96 183a...

Страница 43: ...C Note Use the top position E on the right hand and left hand wheel suspension for high cut skids for correct balancing of the machine Order No see spare parts list of the machine 5 Straw divider Str...

Страница 44: ...44...

Страница 45: ...uld be used depends on the laws in each country concerning lamps and reflectors on the machine when it is transported on public roads during lighting up time The legislation in some countries requires...

Страница 46: ...46...

Страница 47: ...aved and the capacity of the following chopper or baler is increased The flexibility of this system allows the operator to choose between single swath or bringing swaths together without spending time...

Страница 48: ...48 Nm 80 5 Nm 95 5 a...

Страница 49: ...n them inside 2 3 times per season If the cones are unbalanced vibrations could occur causing damage to the cutterbar Damage of this kind annuls the guarantee Check the universal joint see page 51 Dam...

Страница 50: ...50 94 033...

Страница 51: ...aintained Too low a P T O r p m will load the friction clutch unnecessarily and it will be overheated and worn rapidly If the clutch is overheated the friction discs may be damaged and will require re...

Страница 52: ...52 a a a a a 100 mm...

Страница 53: ...g Kontroller nogle f gange pr s son at gummiklodserne i h jre og venstre side ikke er slidte eller beskadiget Klodserne skal mindst v re 18 mm tykke 4 Tyres wheel nut Wheel size Tyre pressure 10 00 x...

Страница 54: ...54 4028 C 4032 C 4036 C...

Страница 55: ...ension X 7 Models 4028C 4032C 4036C PTO shaft transverse X X Lubrication Lubricants see page 77 Before starting up new machine Check the oil level of the gearbox and cutterbar see pages 59 and 61 Lubr...

Страница 56: ...56...

Страница 57: ...al joint X X 1 Tension roller X X 2 Spring guide Movable mechanical joints should be lubricated as required and the wheel hubs should be refilled with grease once per season During idle periods one we...

Страница 58: ...58 240 mm...

Страница 59: ...nd third disc on the machine s left hand side Wait for 3 minutes if the oil is cold Wait for 15 minutes and check the oil level using a steel tape measure as shown in F Amount of oil from minimum to m...

Страница 60: ...60...

Страница 61: ...high r p m Correct type of oil can be ordered see order number above 3 4 Oil swivel gearbox Check the oil level of the gearbox for every 80 hours of operation Photo 3 Photo 4 upper gearbox lower gearb...

Страница 62: ...62 Gear til vidvinkeltr k Gear for wide angle shaft Gear til svingtr k Gear for swivel hitch 1 4 2 3 mm 1 8 2 9 mm 0 0 1 mm 3 5 7 mm 500 mm Models 4024 4028 4032 4036 0 2 0 3 mm 500 mm 0 0 1 mm...

Страница 63: ...ows the vertical drive shaft used to power the cutterbar Plug B is the oil drain plug Note The gearbox for swivel hitch and wide angle hitch have different gear wheel sets C for the input shaft see pa...

Страница 64: ...64 0 0 05 mm 500 mm 1 5 3 9 mm 1 4 3 8 mm 500 mm 0 0 05 mm P T O 1000 P T O 540...

Страница 65: ...cking of gear back lash bearing back lash and the contact surfaces can only be measured on a clean and oilfree gear Use a dial gauge fastened to the gear when checking bearing back lash never hit the...

Страница 66: ...66 1 4 3 8 mm 500 mm 0 0 05 mm 0 0 05 mm 500 mm 1 4 3 8 mm z 21 z 21...

Страница 67: ...when checking bearing back lash never hit the shaft ends as the bearing may be damaged Use a lever 500 mm long fastened to the shaft when checking the gear back lash The values stated on the drawing...

Страница 68: ...68 1 2 3 4 5...

Страница 69: ...g See also G and H in the following paragraph 3 Collar bearings in the left and righthand side Fit the new bearings in the succession shown 2 1 2 2 and so on Take care of the following before fitting...

Страница 70: ...70 a...

Страница 71: ...lean clen them inside 2 3 times per season If the cones are unbalanced vibrations could occur causing damage to the cutterbar Damage of this kind annuls the guarantee Always use LOCTITE 242 on the bol...

Страница 72: ...just the conditioning rotor s speed to 900 r p m Adjust deflector plates Adjust the lifting cylinders Move the front plate nearer to the rotor Adjust the conditioning rotor s speed to 900 r p m Fit st...

Страница 73: ...lanc ed Front P T O shaft not adjusted cor rectly Is correct coupling fitted Too low r p m Worn friction discs Correction Check the oil level Change oil to correct type Fit throwing wings Replace thro...

Страница 74: ...t page 49 Especially pay attention to the cones of the cutterbar and the vertical universal joint in the left hand side Check the cutting discs for wear The central cutting discs can be interchanged s...

Страница 75: ...75 Diagram No 68 889 000 Tractor Kun Only Nur model 4032 4032 C 4036 4036 C Kun Only Nur model 4028 C 4032 C 4036 C...

Страница 76: ...hine must not be left to nature it must be emptied of oil gear hydraulic system The drained off oils etc must be delivered to a destruction plant Take apart the machine for recycling purpose Deliver u...

Страница 77: ...77...

Страница 78: ...New machine 23 Number of machine 8 O Oil bevel gearbox for 4028 C 4032 C 61 Oil cutterbar 59 Oil main gearbox 61 Oil swivel gearbox 61 Oil bevel gearbox for 4028 C 4032 C 61 Operation 35 Optional equ...

Страница 79: ...79 U Universal joint 51 W Warning decalls 15 Weight 7 Wide angle shaft mounting 31 Winter storage 74 Working speed 7 Y Y fingers 53...

Страница 80: ...the relevant basic safety and health requirements of EU Directive 98 37 EEC For the relevant implementation of the safety and health requirements mentioned in the EU Directive the following standards...

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