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12/03/2012

 42 

GI301 

routine continues the heat pump will not be able to maintain the temperature in the house and the backup heat 
will come on.  Possible causes would include: 
Open 

Loop 

     Closed 

Loop 

1. Supply water filter that needs cleaning 

 

1. Inadequate source water flow 

2. Inadequate source water flow  

 

 

2. Antifreeze protection inadequate 

3. Water discharge line that is plugging up 

 

3. Heat exchanger needs to be cleaned 

4. Entering water temperature less than 50 degrees 
5.

 

Heat exchanger needs to be cleaned 

 

 

WARNING

 

IF THE TTHERM GEO HEAT PUMP IS IN A HARG LOCKOUT WITH THE EARTH LOOP FLOW/ 
SOURCE WATER LED ON SOLID, DO NOT RESET THE POWER TO THIS HEAT PUMP UNTIL 
EARTH LOOP FLOW HAS BEEN ESTABLISHED. IF THE COMPRESSOR IS OPERATED IN 
HEATING MODE WITHOUT WATER FLOW, THE EARTH LOOP HEAT EXCHANGER COULD 
FREEZE RUPTURE. 

FREEZE REPTURE IS NOT COVERED UNDER WARRANTY.

 

 

Troubleshooting the pump relay board 

The pump relay board has 4 LED’s which display which relay is closed. 
 

Yellow – is on when open loop water solenoid is energized. 

 

Green – is on when the source and load pumps are energized. 

 

Red – is on when the desuperheater pump relay has SWH terminal energized.. 

 

Blue – is on when the 2

nd

 source loop pump is energized. 

 

The relay board has 2 – 10 amp fuses providing power for source loop, hydronic, and the desuperheater pumps. 
These fuses are 10 Amp type GSF. 

 

Checking the high voltage input terminals 

The high voltage enters the pump relay board on the upper left side, terminals W1 & W2. 
This high voltage comes from the source side of the contactor – L1 is connected to W1 and L2 is 
connected to W2. 

 

 

WARNING

 

DISCONNECT ALL ELECTRICAL POWER BEFORE ELECTRICALLY CONNECTING OR SERVICING 
THE UNIT.  FAILURE TO DISCONNECT THE ELECTRICAL POWER BEFORE WORKING ON THIS 
PRODUCT CAN CREATE A HAZARD LEADING TO PERSONAL INJURY OR DEATH. 

 

Checking the high voltage output terminals 
 

The high voltage leaves the pump relay board in 2 locations.  
1.

 

Terminal Block (TB1) is located in the upper right side of the pump relay board. 

  

 

See the decal located to the right of the TB1 to determine wiring. 

 

 

High voltage should be present at the respective terminals when the corresponding LED is on 

 

 

 

Load pump terminals will be hot at the same time as source pump terminals. 

Tip – if source voltage is present on the board, one of the LEDs is on, and high voltage is not present at 
the corresponding terminals, the switching relay is bad and the board will need to be replaced. 

 

2.

 

One of the desuperheater terminals (SWH) is located between the fuses and the other SHW terminal 
is below the fuses.  These terminals carry 

High Voltage

.  To determine if the desuperheater pump 

has power measure across these two terminals. If a desuperheater pump needs to be disabled be sure 
the high voltage to the TTHERM GEO heat pump is disabled. Remove the SHW wire from between 
the fuses and place it on the parking tab (P) above the relays. 

 

The pump relay board has one low voltage output for the 24 volt AC water solenoid. The 24VAC “common” 
wire is gray and is connected to terminal T7 on the right side of the pump relay board. The 24VAC “hot” wire is 
brown/yellow and is connected to terminal T4. 

Tip – if the yellow LED #4 is on and the low voltage is not present at the water solenoid 
terminals, the switching relay is bad and the board will need to be replaced. 

Содержание TST-***

Страница 1: ...r Since this product requires line sets and air coil installation an experienced and licensed refrigeration technician is required Domestic Water Heater Desuperheater Energy Star promotes the desuperh...

Страница 2: ...hanical Installation Refrigeration 22 Charging Procedure 23 Superheat and Sub Cooling 24 Unit Operating Conditions Heat Cool 25 R 410A Pressure Temperature Conversion Chart 27 Electrical Hookup 28 GEO...

Страница 3: ...hich may apply to the specific installation See Additional Equipment Concerns Field Setup or Programming Operation Indicators User Instructions Control Sequence and Troubleshooting sections within thi...

Страница 4: ...literature tags and labels attached to the unit and other safety precautions that may apply such as the following safety measures Follow all safety codes Wear safety glasses and work gloves Use a quen...

Страница 5: ...ion 8 C Copper N Cupronickel M Copper Load Cupronickel Source S Stainless THT only Auxiliary kW Option 13 14 05 4 8 kW 10 9 6 kW 15 14 4 kW 20 19 2 kW XX None Can be factory or field installed Vintage...

Страница 6: ...ower CFM Temp Rise COP Capacity Btu h Blower CFM Temp Rise COP FL 8 32 9 850 32 4 05 24 8 850 26 3 56 TST 024 PL 8 21 8 725 29 21 6 18 5 725 26 3 89 FL 10 42 3 1200 31 8 4 01 33 0 1200 26 5 3 62 TST 0...

Страница 7: ...Desup Pump Loop Pump Ext Total Min Model 60 Hz RLA LRA FLA FLA FLA Ampac Max Fuse HACR TST 024 Not Available TST 036 200 230 3 14 2 88 15 4 4 18 6 22 1 30 TST 048 200 230 3 16 5 110 0 15 4 4 20 9 25 0...

Страница 8: ...12 03 2012 6 GI301 Product Dimensions Forced Air Coil Reference Information...

Страница 9: ...all responsibility and or liability associated with any needed installation of the gas oil furnace fuel system flue chimney etc Any instructions or comments made within this manual or factory phone as...

Страница 10: ...they cause to great reduction to system airflow Comment zone dampers cause back pressure on the blower and overall reduced airflow Reduced airflow can cause the geothermal unit to perform poorly or in...

Страница 11: ...meplate input Btuh output CFM Temperature Rise x 1 08 Duct Sizing Chart Acceptable Branch Duct Sizes Acceptable Main or Trunk Duct Sizes CFM ROUND Rectangular Round Rectangular 100 6 4x8 4x6 150 7 4x1...

Страница 12: ...l loops are typically installed with a well drilling rig up to 200 feet 61 meters deep or more Horizontal systems are typically installed with excavating or trenching equipment approximately six to ei...

Страница 13: ...ing water This pressure differential can then be compared to the engineering specifications data to determine the flow rate of the system A Flow Meter is an important part of the system It provides a...

Страница 14: ...12 03 2012 12 GI301 Figure 4 Non Pressurized Closed Loop with Flow Center Typical piping arrangement Figure 5 Pressurized Closed Loop with Flow Center Typical piping diagram...

Страница 15: ...ater WARNING NOT ALL GLYCOLS PROVIDE THE SAME LEVEL OF CONCENTRATION MOST GLYCOLS DO NOT CONTAIN ENOUGH INHIBITORS FOR THE RECOMMENDED CONCENTRATION LEVELS FOR GEOTHERMAL SYSTEMS Open Loop An open sys...

Страница 16: ...flow with a reasonable pressure drop generally 1 00 diameter Water discharge is generally made to a drain field stream pond surface discharge tile line or storm sewer Solenoid Valve Wiring for Open L...

Страница 17: ...runs and warms up The compressor will then restart again providing heat until the LWT again reaches 39 F If this routine continues the heat pump may not be able to maintain the temperature in the hous...

Страница 18: ...flow through the complete desuperheater circuit purging out the air When all the air is purged close the boiler drain and open the ball valve to the bottom of the water heater 5 Never operate the syst...

Страница 19: ...and an easy method of purging the desuperheater piping with city well water forcing through the system and out the hose bib drain Note Both ball valves must be open whenever the desuperheater electri...

Страница 20: ...the increased air flow larger ductwork should be installed All ductwork should be checked for leaks and repairs made accordingly The duct system and diffusers should be sized to handle the design airf...

Страница 21: ...an orientation that will allow it to work properly All brazing will need to be done at the same time so a 2 3 psi nitrogen purge can flow through the line set TXV and coil while brazing Low silver cop...

Страница 22: ...12 03 2012 20 GI301...

Страница 23: ...ts and valves on the unit 10 Reinstall the Schrader cores in both service ports after lines have cooled 11 Pressure test the line set and A coil assembly using nitrogen and a trace gas if necessary 12...

Страница 24: ...tion If one of the tubes happens to kink and it cannot be fully removed the tube must be replaced A kink in a tube will adversely affect system performance When installing the line set it is imperativ...

Страница 25: ...ections made in the field Check the service valve ports and stem for leaks If a leak is found repair it and repeat the above steps For safety reasons do not pressurize system above 150 psig The system...

Страница 26: ...1 Remove the seal cap from the bottom of the TXV valve 2 Turn the adjustment screw clockwise to increase superheat and counterclockwise to decrease superheat One complete 360 turn changes the superhe...

Страница 27: ...6 990 1030 315 335 128 134 13 0 17 0 114 122 45 51 6 9 10 9 1 68 5 6 7 6 9 33 38 9 0 10 0 1 6 970 1010 354 374 133 139 15 1 19 1 150 158 61 68 8 1 12 1 2 32 3 4 7 4 12 26 34 17 0 23 0 3 0 1487 1567 3...

Страница 28: ...2 1052 1092 267 287 115 121 13 7 17 7 145 155 61 67 9 6 13 6 1 86 6 7 8 7 9 18 6 23 6 8 4 10 4 2 1 1063 1103 334 354 131 137 14 6 20 6 147 157 62 68 9 2 13 2 2 59 11 9 15 9 12 21 2 29 2 13 9 19 9 3 8...

Страница 29: ...122 0 122 3 122 7 123 0 123 4 123 7 124 1 124 4 124 8 125 1 125 4 125 8 126 1 126 5 126 8 127 1 127 5 127 8 128 1 128 5 128 8 129 1 129 4 129 8 130 1 130 4 130 7 131 1 131 4 131 7 132 0 540 542 544 5...

Страница 30: ...afety disconnect is required see nameplate max amps Loop pumps control box upper right is the pump relay board with field terminal block connection for the source loop pump station and where applicabl...

Страница 31: ...Logic processes this status forwards this status to various connections indicators lights and provides AUX backup heat from stat Y This operating state is only cleared by a power reset HUM a stat ter...

Страница 32: ...allows the closed loop to absorb more heat from the earth and move it into the home The installer must be familiar with the manufacturer s low voltage wiring terminology screw terminal terminology co...

Страница 33: ...e 8 GEO Logic Board Assignment WARNING ANY CHANGES MADE TO SWITCH SETTIINGS JUMPERS OR ACCESSORIES CONNECTED TO THE GEO LOGIC CONTROLLER WILL REQUIRE THE GEO LOGIC CONTROLLER TO BE POWER CYCLED FOR TH...

Страница 34: ...re each one is connected 4 The wires and connector to connect the interface module to the GEO Logic controller are located inside the interface module cabinet 5 Thermostat wire containing 6 wires is n...

Страница 35: ...need to deactivate the desuperheater pump again pull off this tagged wire and move it to the P tab directly above the row of small relays The desuperheater will operate under GEO Logic control in both...

Страница 36: ...temperature sensors to reach a normal starting pressure or operating temperature range GREEN Cooling Mode ON Solid Stat Y input is active Pulsing ACD is timing anti cycle delay timer Normal compresso...

Страница 37: ...a pause in the system for possible system correction or notification for further service action HI PRESSURE HIGH TEMP LIMIT Red LED ON Solid High pressure lockout Pulsing Load side discharge temp too...

Страница 38: ...unts out a code for the current fault see Fault Codes PROGRAM FAULT CODES FAULT COUNT LED 1 Pulse Lost Source Flow 2 Pulses Refrigerant High Pressure Limit 550 psi 3 Pulses Refrigerant Low Pressure Li...

Страница 39: ...arameters reach a point where system corrective action is advised GEO Logic has default points where the manufacturer feels notification should be made When any one of these temperature points is reac...

Страница 40: ...the Forced Air Heat Pump Operational Statistics sheet This sheet is the top page of this manual It should be removed filled out and kept with the manual for future reference 1 Do not connect refriger...

Страница 41: ...cord the running voltage Check and record the total amp draw Check and record the compressor amp draw 9 Raise the thermostat only enough to call 2nd stage if applicable Check and record the source sid...

Страница 42: ...k out the compressor During both hard and soft lockouts the fault codes are displayed The flow switch has a bypass timer in which the GEO Logic board will ignore an open flow switch for the first 15 s...

Страница 43: ...ion components but as an electronic logic product unpredictable and unusual transients or interferences may sometimes cause strange results If the GEO Logic controller is acting strange one immediate...

Страница 44: ...nnected to W1 and L2 is connected to W2 WARNING DISCONNECT ALL ELECTRICAL POWER BEFORE ELECTRICALLY CONNECTING OR SERVICING THE UNIT FAILURE TO DISCONNECT THE ELECTRICAL POWER BEFORE WORKING ON THIS P...

Страница 45: ...ource flow High Low High High High High Low Low return load temperature Low High Low Low Low High High High return load temperature High Low High High High Low Low Scaled source coil Low High Low Low...

Страница 46: ...ter supply Flush until leaving water is clear 8 Repeat procedure until solution runs clear through the chlorine circulation process 9 Flush entire heat pump system with water This procedure can be rep...

Страница 47: ...Low Low Low Restricted filter drier Low High Low High Low Low Low Bad TXV No Bulb charge Low High Low High Low Low Low Troubleshooting Guide for Water to Air Geo cooling Head pressure Subcool Suction...

Страница 48: ......

Страница 49: ...l valve AIR COIL Air heat exchanger BL Ref Blower TXV C Expansion valve cool TXV H Expansion valve heat F D Filter dryer LOOP COIL Source heat exchanger P Ref Loop pump FL Flow switch EWT Ref Loop ent...

Страница 50: ...RV Reversing valve BV Ball valve AIR COIL Air heat exchanger BL Ref Blower TXV C Expansion valve cool TXV H Expansion valve heat F D Filter dryer LOOP COIL Source heat exchanger P Ref Loop pump FL Fl...

Страница 51: ......

Страница 52: ...n valve and heat exchanger s of its products are free from defects in materials and workmanship through the tenth year following date of original purchase If any compressor reversing valve expansion v...

Страница 53: ...ect to adjustment upon verification of defect 2 Any product or product part that has been damaged as a result of being improperly serviced or operated including but not limited to the following operat...

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