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INSTRUCTION MANUAL

Version

6330705EN EU F

06.02.2018 / MT

21.05.2019 / MT F-revision

Original instructions

This instruction manual includes a spare parts list and instructions for set-up, operation and maintenance of the

T-DRILL T-65 tee forming machine for copper

Type code : 3305

any means, nor translated into any other language without a written permission of T-DRILL Oy

Is has been our aim to elaborate this instruction book with the greatest possible care and attention. The accuracy of the in

formation has been carefully checked during the preparation of the manual. Should any subsequent modifications be made

to the product, we decline liability for erroneous or incomplete information.

Manufacturer:

Ampujantie 32 / P.O BOX 20

FIN-66401 Laihia, Finland

Tel.Int +358-6-4753 333

Telefax: +358-6-4753 300

www.t-drill.fi

Sales and Service in the USA:

INDUSTRIES, INC.

1740 Corporate Drive, Suite 820,

Norcross, Georgia 30093, USA

Phone: 800-5542730

Fax#: 770-925-3912

www.t-drill.com

Your local

dealer is:

Содержание T-65CU

Страница 1: ...INSTRUCTION MANUAL SPARE PARTS LIST COLLARING MACHINE T 65CU...

Страница 2: ...written permission of T DRILL Oy Is has been our aim to elaborate this instruction book with the greatest possible care and attention The accuracy of the in formation has been carefully checked during...

Страница 3: ...T 65 14 5 3 Start up check for T 65B 14 6 The operation of the machine 14 6 1 Description of the control devices 14 6 2 Selection and adjustment of the T DRILL heads 16 6 2 1 The identification of the...

Страница 4: ...ollaring head 8 5 16 and pair of pins 5310408A 41 14 3 1 1 Collaring head 8 5 16 5310398 41 14 3 2 Collaring head 10 mm 3 8 5310399 B 42 14 3 3 Collaring head 12 mm 1 2 5310400 C 43 14 3 4 Collaring h...

Страница 5: ...to use and select T Drill heads for hand tools NOTE Before carrying out any actions read chapter 2 Safety Instructions Get acquainted with the instruction manuals of the MILWAUKEE DRILL delivered with...

Страница 6: ...lignment made in factory NOTE The T DRILL T 65 is designed for use with MILWAUKEE power unit Using any other power units with the T DRILL T 65 tee forming unit is not allowed IMPORTANT Detaching the p...

Страница 7: ...lean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have them repaired by authorized service workshop Insp...

Страница 8: ...ay from items that may be damaged by magnets The motor contains a powerful magnet that may damage magnetic tape credit cards computer disks and watches Use ear protectors During operation the noise le...

Страница 9: ...e lubricant may irritate your eyes and hinder your respiration Pay attention to an adequate ventilation Make yourself familiar with the contents of the safety data sheet regarding the lubricants The l...

Страница 10: ...he T 65 into service make sure you have read and fully understood the safety instructions which apply to all power tools and capabilities of this special tool The T DRILL T 65 includes an electric net...

Страница 11: ...ing the tee forming machine against the run tube The counter plate is used for run tube sizes from NS 2 66 7 mm to 4 108 mm 6 Retrofit kit The 6 retrofit kit 168 3mm comes as an option It increases th...

Страница 12: ...Use ear protectors Vibration less than 2 5 m s Dimensions of the unit 22 4 l x 4 9 h x 7 1 d 570 l x 125 h x 180 d mm Weight of the unit T 65 11 9 lbs 5 4 kg T 65B 14 lbs 6 35 kg Supply voltage of th...

Страница 13: ...is fitted with a quick disconnect connecting cord which allows quick replacement of the cord in field conditions 2 1 The European type of connecting cord 2 1 The American type of connecting cord Detac...

Страница 14: ...machine 2 Check that the cord is connected to the mains 5 3 START UP CHECK FOR T 65B NOTE Before using the machine check that the battery is fully charged and accurately installed to the machine 6 TH...

Страница 15: ...is for drilling If the torsional force of the machine is not sufficient then turn the speed selector to speed I If the feed does not engage smoothly rotate the motor by pumping the trigger Use maximum...

Страница 16: ...HEADS 6 2 1 THE IDENTIFICATION OF THE T DRILL HEAD The size of the T DRILL head is stamped on the cover plate 1 2 3 17 2 3 8 5050087 Identification 1 Actual size in millimetres 2 Nominal size in inche...

Страница 17: ...Changing the tube sizes may require adjustment of the T DRILL head To extend the forming pins 1 press the cover 2 in direction of the shank Twist the shank 3 at the same time clockwise until a positiv...

Страница 18: ...nical cover with respect to the cover plate in plus direction Hold the cover plate stationary To make a smaller outlet rotate the conical cover in minus direction while holding the cover plate station...

Страница 19: ...elease the locking ring Rotate the T DRILL head 2 in the chuck until it locks Make sure the T DRILL head is tightly chucked 6 3 2 REMOVAL To remove the T DRILL head 2 from the chuck 1 rotate the locki...

Страница 20: ...Check the forming pin span T Adjust if necessary See chapter 6 2 2 3 Chuck the T DRILL head 4 Lubricate the T DRILL head before every tee forming operation Extend the forming pins and lubricate them a...

Страница 21: ...chine will stop NOTE If the tool does not have enough power to drill select the low speed I and continue drilling This may be necessary if a long extension cord is used 9 Extend the forming pins on th...

Страница 22: ...ain a circular outlet 12 Once the T DRILL head has come completely out of the outlet release the trigger IMPORTANT Release the drill trigger as soon as the T DRILL head clears the rim of the outlet NO...

Страница 23: ...a where outlet is to be formed to a dull red The area will remain annealed even when cool It is not necessary to form the outlet on hot tube 2 Attach counterplate to the tube where annealing has been...

Страница 24: ...educe speed engage feed mechanism pull trigger to form the outlet Release trigger when forming pins clear the rim of the outlet 6 Notch and dimple both sides of branch tube 7 Align dimples with the ru...

Страница 25: ...section 6 5 When making an outlet or to bigger that 4 run tube continue 2 Use the retrofit kit counter plate 3 Drill pilot hole 4 Remove T 65 from counter plate but leave counter plate on tube 5 Anne...

Страница 26: ...FORMING PINS 1 Loosen the two screws on the cover plate one turn and rotate the conical cover relative to the cover plate so that the conical cover can be removed 2 When the conical cover is removed r...

Страница 27: ...s in the pilot hole The drill bit is dull Lubricant insufficient Lubricant of bad quality Anneal Area to be drilled Change drill bit Use more lubricant Only lubricant recommended by T DRILL is to be u...

Страница 28: ...the outlet The lubricant is not suitable for your material Consult your local T DRILL representative Slow speed was not used when referenced on the capacity chart Use slow speed when indicated on the...

Страница 29: ...obligation is to inform T DRILL of any such defect T DRILL must receive the reclamation in writing within 10 days after a defect having been noticed and at T DRILL s option buyer will have to return t...

Страница 30: ...ll show you the maximum wall thickness of the tube This thickness is not to be exceeded tee size I D Run tube O D Capacity charts for forming tees in copper tubes Max wall thicknesses mm and inch 8 10...

Страница 31: ...H A C D L A C D L 22 mm A H H H H H A D H A C D L A C D L 28 mm A H H H H A H A C L A C L 35 mm A H H H A H A C L A C L 42 mm A L L A L A C L A C L 54 mm A L A L A C L A C L A Anneal outlet area to d...

Страница 32: ...ch collar It cuts a curved notch and produces two dimples simultaneously one 6mm 1 4 atop the other When these dimples are placed in line with the run of the tube one acts as a depth stop and the othe...

Страница 33: ...in Release If the tube is already brazed with one end to the pipework operate the notcher like pliers by using the lever and base as handles 12 3 MAINTENANCE 12 3 1 LOOSE HOLDER PINS In case holder pi...

Страница 34: ...Remove all holder pins Loosen lock nut on the top and remove that washer with the help of hook key 45 50 mm hook key is required or loosen with screw driver and mallet Remove two pins in the assembly...

Страница 35: ...rame 2 2 3500904 Fastening plate 2 3 9214010 Screw M8 x 25 8 8 DIN7984 8 4 9016007 Set screw M8 x 8 12 9 DIN913 4 5 4280104 Clamp holder pin 4 6 9018037 Parallel pin 6m6 x 32 DIN6325 4 7 9018219 Sprin...

Страница 36: ...SPARE PARTS LIST 36 This page is intentionally left blank...

Страница 37: ...Unit 230 V Europe Power Unit T 65B 1 2 5330154 T 65 Tee Forming Unit 1 3 6330680 Adapter PUR 1 4 3330032 Tube Support 1 5 9114027 Socket head cap screw 2 6 6330674 6330673 6330687 Name plate 120 V US...

Страница 38: ...300056 Chuck ring 1 13 4300055 Chuck spring 1 14 4540069 Shaft 1 15 4300054 Chuck pin 2 16 3540045 Selector gear 1 17 9026146 Pressure spring 0 4 2 0x10 6 SS2387 Lesj fors Springs 2 18 9018089 Paralle...

Страница 39: ...COLLARING MACHINE 39 T 65CU 14 2 THE T 65 TEE FORMING UNIT 18 6 17 9 14 5 16 4 1 7 3 15 2 21 18 23 20 19 8 10 17 9 11 23 12 13 24 7 15...

Страница 40: ...ee Size inch 5 16 3 8 5 8 Order No 5310408 5310399 5310400 5310401 5310402 Tee Size mm 22 28 35 42 54 Actual Tee Size inch 7 8 1 1 8 1 3 8 1 1 2 2 Order No 5310403 5310404 5310411 5310412 5310413 5310...

Страница 41: ...310380 Conical cover 14 1 6 9019003 Retaining ring 14 x 1 DIN 471 Bl1 2 7 4310317 Cover 8 5310398 1 8 9018038 Parallel pin 3m6x20 DIN 6325 1 9 9019201 Retaining ring 14x1 2 Seeger SW 1 10 4310372 Scre...

Страница 42: ...l core 6 2 2 5 1 2 3310468 Forming pin 2 5 2 3 2310283 Cone 1 4 3310293 Adjusting shim 1 5 4310323 Cover 10 1 4 1 6 4310372 Screw 2 7 4310376 Spring 1 8 3310380 Conical cover 14 1 9 9019003 Retaining...

Страница 43: ...ill core 8 0 3 1 2 3310469 Forming pin 3 2 3 2310283 Cone 1 4 3310293 Adjusting shim 1 5 4310329 Cover 12 3 8 5310400 1 6 4310372 Screw 2 7 4310376 Spring 1 8 3310380 Conical cover 14 1 9 9019003 Reta...

Страница 44: ...9 7 4 1 2 6310551 Forming pin CrN 4 0 2 3 2310283 Cone 1 4 3310297 Adjusting shim 1 5 4310335 Cover 15 1 2 5310401 1 6 4310372 Screw 2 7 4310376 Spring 1 8 3310380 Conical cover 14 1 9 9019003 Retain...

Страница 45: ...core 10 5 4 1 2 6310551 Forming pin CrN 4 0 2 3 2310283 Cone 1 4 3310310 Adjusting shim 1 5 4310341 Cover 18 5 8 5310402 1 6 4310372 Screw 2 7 4310376 Spring 1 8 3310380 Conical cover 14 1 9 9019003...

Страница 46: ...anuf Qty 1 2310180 Drill core 12 2 5 1 2 4310473 Forming pin P5 2 3 2310283 Cone 1 4 3310304 Adjusting shim 1 5 4310347 Cover 22 5310403 1 6 3310389 Conical cover 20 1 7 4310372 Screw 2 8 4310376 Spri...

Страница 47: ...nuf Qty 1 2310210 Drill core 18 0 6 1 2 4310474 Forming pin CrN pinnoite 2 3 2310283 Cone 1 4 3310304 Adjusting shim 1 5 4310359 Cover 28 1 5310404 1 6 4310372 Screw 2 7 4310376 Spring 1 8 3310389 Con...

Страница 48: ...f Qty 1 4310221 Drill core 22 0 8 1 2 3430033 Forming pin 8 B 2 3 4310362 Cover 35 1 1 4 5310411 1 4 4310372 Screw 2 5 2310451 Cone 1 6 4310376 Spring 1 7 3050149 Conical cover 38 1 8 9019003 Retainin...

Страница 49: ...d manuf Qty 1 4050253 Drill core 27 0 8 1 2 3430033 Forming pin 8 B 2 3 4310364 Cover 42 1 1 2 5310412 1 4 3050151 Adjusting shim 1 5 2310451 Cone 1 6 4310372 Screw 2 7 4310376 Spring 1 8 3050149 Coni...

Страница 50: ...3430034 Forming pin 10 2 3 2310451 Cone 1 4 3050151 Adjusting shim 1 5 4310365 Cover 54 2 5310413 1 6 4310372 Screw 2 7 4310376 Spring 1 8 3050149 Conical cover 38 1 9 9019003 Retaining ring 14 x 1 D...

Страница 51: ...T 65CU 14 4 OPTIONAL EQUIPMENT Part No Description 5090294 Notcher ND 54 3310461 Gauge Block 5540085 Counter Plate 5540201 Chain 9010205 Lubricant for copper 1 litre bottle 5540120 6 Retrofit kit 533...

Страница 52: ...16 1 2 NS 1 17 4090289 Holder pin 12 3 8 NS 1 18 4090290 Tip 22 28 35 42 54 10 19 4090291 Tip 18 2 20 4090292 Tip 14 16 2 21 4090099 Notcher tip 3 8 12 2 22 4090258 Sticker 1 23 3090297 Decal 1 24 902...

Страница 53: ...COLLARING MACHINE 53 T 65CU 14 4 1 NOTCHER ND 54 5090294...

Страница 54: ...OUNTER PLATE 5540085 Pos Part No Description Size type Std manuf Qty 1 3540011 Counterplate 1 2 3540012 Counter plate mask 1 3 3540013 Counterplate fem 1 5 5540201 Chain 1 6 9018038 Parallel pin 3m6x2...

Страница 55: ...manuf Qty 1 4050090 Screw 1 2 4540015 Knob 1 3 9013201 Wing nut M6 DIN 315 1 4 9024117 Coupler link 1 2 332 Wipperman 1 5 8000742 Roller chain 1 2 x275 332 DIN 8187 Wipperman 1 Pos Part No Description...

Страница 56: ...of the person authorized to compile the technical file Juha Murtom ki confirms that machine T DRILL T 65 putkenkaulustuskone 3305 Pipe collaring machine Make Type code Complies with the regulations o...

Страница 57: ...Complex Substance s Name CAS Concentration OLEFIN SULFIDE 1 5 All concentrations are percent by weight unless material is a gas Gas concentrations are in percent by volume SECTION 3 HAZARDS IDENTIFIC...

Страница 58: ...hours may significantly reduce the ultimate extent of injury EYE CONTACT Flush thoroughly with water If irritation occurs get medical assistance INGESTION First aid is normally not required Seek medic...

Страница 59: ...raphic conditions wind temperature and in the case of a water spill wave and current direction and speed may greatly influence the appropriate action to be taken For this reason local experts should b...

Страница 60: ...ded Hand Protection Any specific glove information provided is based on published literature and glove manufacturer data Work conditions can greatly affect glove durability inspect and replace worn or...

Страница 61: ...ION 10 STABILITY AND REACTIVITY STABILITY Material is stable under normal conditions CONDITIONS TO AVOID Excessive heat High energy sources of ignition MATERIALS TO AVOID Strong oxidizers HAZARDOUS DE...

Страница 62: ...osition and minimal granuloma formation Not sensitizing in test animals Additional information is available by request The following ingredients are cited on the lists below None REGULATORY LISTS SEAR...

Страница 63: ...fied or licensed contractor and in accordance with governmental regulations DO NOT PRESSURISE CUT WELD BRAZE SOLDER DRILL GRIND OR EXPOSE SUCH CONTAINERS TO HEAT FLAME SPARKS STATIC ELECTRICITY OR OTH...

Страница 64: ...st may cause skin and eye irritation In addition excessive exposure to mist may cause respiratory irritation and damage and aggravate pre existing emphysema and asthma Use with adequate ventilation If...

Страница 65: ...219 1 mm Automatic Collaring Unit for producing single collars on straight and bent tubes Collar sizes 6 54 mm Run tube sizes 8 108 mm S 54 S 54 collaring unit with Automatic Feed Table AFT S 54 AFT A...

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