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PORTABLE

COLLARING SYSTEM

PLUS 115

5. INTRODUCTION

5.1 THE PARTS OF THE T-65

Main parts: 1. T-DRILL tee forming unit, 2. Power unit, 3. Connecting cord, 4. T-DRILL

head, 5. Tube support, 6. Nameplate.

The speed selector

The feed mechanism lever

1. The speed selector knob is on the top of the gearbox of the outlet forming unit. To

engage high or slow speed, turn the selector knob 180°. When the selector is as shown in

the picture, the slow speed is switched on. Slow speed I is used for forming of the outlet

and trimming. High speed II is for drilling. If the torsional force of the machine is not

sufficient, then turn the speed selector to speed I.
2. The feed mechanism lever is situated near the chuck-ring. The feed mechanism has

been engaged (on) when the lever is turned downward. If the feed does not engage

smoothly rotate the motor by “pumping” the trigger.

NOTE!

Do not force lever.

Содержание PLUS 115 CU

Страница 1: ...S 80 INSTRUCTION MANUAL SPARE PARTS LIST PORTABLE COLLARING SYSTEM FOR COPPER TUBE BRANCHING PLUS 115 CU...

Страница 2: ...ritten permission of T DRILL Oy Is has been our aim to elaborate this instruction book with the greatest possible care and attention The accuracy of the in formation has been carefully checked during...

Страница 3: ...ment and attachment of the T 65 connecting cord 15 9 PLUS 115 Collaring process 16 9 1 Using the T 65 16 9 2 Collaring head adjustment 20 9 3 Using PLUS 115 22 9 4 Fine adjustment of the collaring too...

Страница 4: ...700131 A 52 15 12 Gauge 5700082 A 54 15 13 Collaring head 2 2 5700067 B 56 15 14 Collaring head 3 4 5700075 B 58 15 15 Clamps 2290159 60 15 16 T Drill T 65 collaring machine EU 5330722 61 15 17 T Dril...

Страница 5: ...taken LDANGER Will or may cause a serious accident or death if the right precautionary measures have not been taken This instruction manual includes instructions for set up operation and maintenance...

Страница 6: ...inflammations 2 GENERAL SAFETY INSTRUCTIONS Read all the instructions before using the machine Know your power tool Read the instruction manual carefully Learn to know your own skill and limitations a...

Страница 7: ...instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have them repaired by authorized service workshop Inspect extension cords periodically and replace...

Страница 8: ...t to leave your fingers between the machine and the tube When handling the tools be careful with the cutting blades Use protective gloves A falling machine or tool may damage your feet Use protective...

Страница 9: ...s that apply to all power tools as well as the capabilities and limitations of this device in particular The PLUS 115 must be used with the T DRILL T 65 grounded tool supplied with a three prong plug...

Страница 10: ...on the accessories between 65 kg and 75 kg PLUS 115 cu transport boxes and top shelf Storage Storing of T Drill machines and tools Clean machines tools and parts from lubricant chips and other debris...

Страница 11: ...slow speed turn the selector knob 180 When the selector is as shown in the picture the slow speed is switched on Slow speed I is used for forming of the outlet and trimming High speed II is for drill...

Страница 12: ...S OF THE PLUS 115 1 2 3 4 5 6 7 8 9 10 11 1 Leadscrew 2 Gear 3 Base plate assembly 4 Locking lever 5 Pilot hole drill 6 Tilt rod 7 Gauge 8 Dimpler 9 Brush for lubricant 10 Tools 11 Transport boxes The...

Страница 13: ...commends use of T DRILL lubricant The lubricant should be applied generously 1 To the cutting edges of the drill before each drilling 2 To the forming pins before each collaring operation Use safety g...

Страница 14: ...is identified from the hole drilled into it Snap ring pliers are needed to do this 2 Using the hex key provided replace the tube support with the tilt rod assembly When changing to the tilt rod assemb...

Страница 15: ...ing cord 2 1 The American type of connecting cord Detachment of the cord 1 Turn the nut of the cord 1 2 turn to the left in order to loosen the cord 2 Draw the cord out of the power unit Attachment of...

Страница 16: ...ase plate For 4 collars the ring clamps must be mounted into the outer groove The clamps can be assembled to the base plate in two different ways 2 Clamp the base plate assembly over the collaring are...

Страница 17: ...the indicator on the rod assembly Loosen the hex screw on the indicator to adjust its position 7 Chuck the pilot hole drill The drill is covered by a leather sleeve to prevent injury because of the s...

Страница 18: ...in position II and the feed mechanism lever is in OFF position NOTE Place the T 65 cord in the same direction as the orange locking levers 11 Drill the pilot hole When you have reached the depth adjus...

Страница 19: ...ng the pilot hole drill always use the leather cover to prevent injury 13 Place the PLUS 115 unit atop the base plate assembly so that the locking pins underneath the unit match the four holes in the...

Страница 20: ...branch tube 2 Hold the collaring head in your left hand 3 Rotate the middle shaft with your right hand counter clockwise as far as it will go 4 Using the 4 mm hex wrench loosen the set screws on the...

Страница 21: ...ockwise direction enough so that they lock on the gauge 7 Now with your right hand turn the cover plate clockwise so that the forming pins touch both gauge jaws 8 While maintaining tension on the cove...

Страница 22: ...ower to the collaring start position by rotating the adapter counter clockwise by hand 3 Before engaging the lead screw it must be rotated to the full length by hand Engage the lead screw onto the col...

Страница 23: ...er with the collaring head from the PLUS 115 unit Remove the PLUS 115 unit from the base plate by turning the orange locking lever for 90 to the right Loosen the locking levers of the ring clamp open...

Страница 24: ...relative to the cylindrical cover clockwise counter clockwise to increase and decrease the diameter of adjustment respectively One notch on the cover plate equals to 0 5mm 0 02 on the forming pin span...

Страница 25: ...d of the lead screw and put the 14 mm hex wrench through the hole of the lead screw and into the screw at the end of the collaring head 4 Turn the hex wrench counter clockwise four rounds and then tap...

Страница 26: ...INSTRUCTION MANUAL 26 10 PLUS 115 PILOT HOLE DRILL BLADE INSTALLATION 1 The clearance edge of the blade has to be on the same level with the drill body surface...

Страница 27: ...ty chart for M tubing M Run tube size 2 3 4 6 8 Nominal branch size 2 2 3 4 Capacity chart for L tubing L Run tube size 2 3 4 6 8 Nominal branch size 2 2 3 4 Capacity chart for K tubing K Run tube siz...

Страница 28: ...used 1 Run tube 2 Branch A Pilot hole size Run pipe O D NS inch Run pipe O D mm Branch pipe I D NS inch Branch pipe I D mm Pilot hole mm 2 54 2 54 37 2 1 2 64 2 54 37 2 1 2 64 46 3 76 1 2 54 37 2 1 2...

Страница 29: ...nch Run pipe O D mm Branch pipe I D NS inch Branch pipe I D mm Pilot hole mm 6 159 2 54 37 2 1 2 64 46 3 76 1 56 3 1 2 88 9 66 4 108 80 8 219 2 54 37 2 1 2 64 46 3 76 1 56 3 1 2 88 9 66 4 108 80 10 26...

Страница 30: ...in question In no event shall the Customer have a right to return any Product without the prior written consent of T Drill The Customer acknowledges and agrees that the provisions of this warranty co...

Страница 31: ...E OR AVAILABILITY STOPPAGE OF OTHER WORK OR IMPAIRMENT OF OTHER ASSETS ARISING OUT OF BREACH OR FAILURE OF EXPRESS OR IMPLIED WARRANTIES BREACH OF CONTRACT MISREPRESENTATION NEGLIGENCE STRICT LIABILIT...

Страница 32: ...Part No Name Size Type Std Manuf Qty 1 3500903 Clamp frame 2 2 3500904 Fastening plate 2 3 9214010 Screw M8 x 25 8 8 DIN7984 8 4 9016007 Set screw M8 x 8 12 9 DIN913 4 5 4280104 Clamp holder pin 4 6...

Страница 33: ...TEE FORMING MACHINE 33 PLUS 115 15 SPARE PARTS LIST PLUS 115 FOR COPPER...

Страница 34: ...rt box Cu 1 4 5700315 Transport box Cu 1 5 5290206 Locking Lever 2 6 5700008 Base plate assembly 1 7 9011602 Paint brush koko 10 11 1 8 5700091 Dimpler 1 9 5700163 Pilot hole drill 1 10 5700131 Tilt r...

Страница 35: ...TEE FORMING MACHINE 35 PLUS 115 15 1 PLUS 115 FOR COPPER EU 5700313 2 1 5 6 5 9 10 4 3 11 8 7 9...

Страница 36: ...r 2 6 5700008 Base plate assembly 1 7 9011602 Paint brush koko 10 11 1 8 5700091 Dimpler 1 9 5700163 Pilot hole drill 1 10 5700131 Tilt rod 1 11 5700082 Gauge 1 12 5700328 Tool set 1 13 5300134 Lubric...

Страница 37: ...TEE FORMING MACHINE 37 PLUS 115 15 2 PLUS 115 FOR COPPER USA 5700312...

Страница 38: ...ove ball bearing 20 47x14 6204 2RS 2 13 9032408 Nilos ring 140 175 61828 JV 2 14 9018707 Parallel key 3x3x14 C45K PKR SMS2306 1 15 9024119 Roller chain 1 2 08 B 1 Wipperman 462 DIN 8187 1 16 9024120 C...

Страница 39: ...TEE FORMING MACHINE 39 PLUS 115 15 3 GEAR 5700307 8 10 20 11 13 17 12 9 7 6 18 23 21 14 4 1 2 22 Ruuvilukite Konekilpi liimataan Sikabond 500 Ruuvilukite 15 16 5 19 3 Ruuvilukite Ruuvilukite...

Страница 40: ...ty 1 4700062 Leadscrew 1 2 3700063 Cover 1 3 4700064 Bushing 1 4 4700065 Nut 1 5 4700066 Limiter nut 1 6 9014079 Socket head cap screw M6x8 8 8 DIN 7984 4 7 9016004 Set screw M6x6 12 9 DIN 913 1 8 902...

Страница 41: ...TEE FORMING MACHINE 41 PLUS 115 1 2 3 5 8 7 4 6 9 15 4 LEAD SCREW 5700309...

Страница 42: ...Part No Name Size Type Std Manuf Qty 1 5330774 Metal case 1 2 6700314 Sticker Harmaa T DRILL PLUS 115 Cu 1 3 1700144 Palette 2 1 4 6700201 Clamp box PLUS 100 1 5 3700137 Foam coating 1 15 5 TRANSPORT...

Страница 43: ...TEE FORMING MACHINE 43 PLUS 115 15 6 TRANSPORT BOX 1 5700315 Pos Part No Name Size Type Std Manuf Qty 1 5330774 Metal case 1 2 6700314 Sticker Harmaa T DRILL PLUS 115 Cu 1 3 1700143 Palette 1 1 1 2 3...

Страница 44: ...15 7 LOCKING LEVER 5290206 A Pos Part No Name Size Type Std Manuf Qty 1 3290200 Lock body 1 2 4290203 Pusher 1 3 4290201 Pivot pin 1 4 4290202 Handle 1 5 4290204 Shaft 1 6 9019002 Retaining ring 10x1...

Страница 45: ...LUS 115 15 13 TOOL SET 5700317 Pos Part No Name Size Type Std Manuf Qty 1 9051010 Allen key SW 14 DIN 911 1 2 9051014 Hexagon socket screw driver SW 4 L 150 1 3 9051017 Hexagon socket screw driver SW...

Страница 46: ...014028 Socket head cap screw M6x12 8 8 DIN 912 8 20 9016302 Set screw M5x10 12 9 DIN 916 4 21 9016101 Set screw M4x5 12 9 DIN 914 1 22 9019002 Retaining ring 10x1 DIN 471 Bl1 2 23 9018076 Parallel pin...

Страница 47: ...9 12 10 9 22 1 20 11 30 37 22 23 35 24 2 21 8 27 31 7 24 32 14 15 5 4 26 33 34 19 25 3 Pos Part No Name Size Type Std Manuf Qty 34 9028065 Spring plunger M6x16 ter s 5 8 16 06008 4 35 9028081 Fixing l...

Страница 48: ...0098 Tip 2 6 4090094 Roll 2 7 9026113 Pressure spring 1 6x20 DIN2098 SS2387 2 SF TF Lesj fors Springs 1 8 9016303 Set screw M6x8 12 9 DIN 916 1 9 9018027 Parallel pin 8m6x45 DIN 6325 1 10 9018039 Para...

Страница 49: ...TEE FORMING MACHINE 49 PLUS 115 15 9 DIMPLER 5700091 B 8 3 11 5 4 1 6 10 2 9 12 7 13...

Страница 50: ...rt No Name Size Type Std Manuf Qty 1 3700115 Drill body 1 2 3700160 Blade 1 3 9014090 Socket head cap screw M6x12 8 8 DIN 7984 3 4 9018070 Parallel pin 4m6x10 DIN 6325 2 5 4700007 Drill cover 1 15 10...

Страница 51: ...TEE FORMING MACHINE 51 PLUS 115 15 10 PILOT HOLE DRILL 5700163 A 1 3 2 5 4...

Страница 52: ...le plate 1 1 2 3700133 Angle plate 2 1 3 4700034 Bar 2 4 4700035 Adjusting piece 1 5 9016004 Set screw M6x6 12 9 DIN 913 4 6 9014090 Socket head cap screw M6x12 8 8 DIN 7984 1 7 4700147 Depth scale 1...

Страница 53: ...TEE FORMING MACHINE 53 PLUS 115 15 11TILT ROD 5700131 A 6 7 3 5 8 2 1 4 8...

Страница 54: ...o Name Size Type Std Manuf Qty 1 4700089 Gauge body 1 2 4700085 Sliding jaw 1 3 4700086 Fastening piece 1 4 9018075 Parallel pin 4m6x12 DIN 6325 1 5 9019001 Retaining ring 8x0 8 DIN 471 Bl1 1 6 470010...

Страница 55: ...TEE FORMING MACHINE 55 PLUS 115 15 12 GAUGE 5700082 A 6 3 4 1 2 5...

Страница 56: ...um 1 5 3700071 Bottom cover 1 6 3700072 Disk 1 7 4700073 Screw 2 8 4700074 Releasing screw 1 9 4700090 Key 4 10 9018049 Parallel pin 4m6x16 DIN 6325 1 11 9018080 Parallel pin 12m6x60 DIN 6325 1 12 901...

Страница 57: ...TEE FORMING MACHINE 57 PLUS 115 2 15 14 3 1 8 13 9 4 5 12 10 7 11 6 15 13 COLLARING HEAD 2 2 5700067 B...

Страница 58: ...e drum 1 5 3700071 Bottom cover 1 6 3700072 Disk 1 7 4700073 Screw 2 8 4700074 Releasing screw 1 9 4700090 Key 4 10 9018049 Parallel pin 4m6x16 DIN 6325 1 11 9018080 Parallel pin 12m6x60 DIN 6325 1 12...

Страница 59: ...TEE FORMING MACHINE 59 PLUS 115 2 8 1 13 9 14 3 15 4 10 7 6 11 5 12 15 14 COLLARING HEAD 3 4 5700075 B...

Страница 60: ...0195 Ring Clamps NS 3 4290196 Ring Clamps NS 4 4290199 Ring Clamps NS 6 4290240 Ring Clamps NS 8 4290170 Ring Clamps 73 0 4290173 Ring Clamps 88 9 4290176 Ring Clamps 114 3 4290178 Ring Clamps 141 3 4...

Страница 61: ...e Qty 1 5330158 5330160 Power Unit Power Unit 120 V USA 230 V Europe 1 2 5330154 T 65 Tee Forming Unit 1 3 6330680 Adapter PUR 1 4 3330032 Tube Support 1 5 9114027 Socket head cap screw 2 6 6330674 63...

Страница 62: ...300056 Chuck ring 1 13 4300055 Chuck spring 1 14 4540069 Shaft 1 15 4300054 Chuck pin 2 16 3540045 Selector gear 1 17 9026146 Pressure spring 0 4 2 0x10 6 SS2387 Lesj fors Springs 2 18 9018089 Paralle...

Страница 63: ...COLLARING MACHINE 63 T 65CU 15 18 THE T 65 TEE FORMING UNIT 18 6 17 9 14 5 16 4 1 7 3 15 2 21 18 23 20 19 8 10 17 9 11 23 12 13 24 7 15...

Страница 64: ...the technical file Juha Murtom ki Ampujantie 32 FIN 66400 LAIHIA FINLAND Confirms that the manually operated accessory T DRILL PLUS115 type code 7006 together with the T DRILL T 65 pipe collaring mac...

Страница 65: ...tomatic tube cutting machine for chipless tube cutting from coil and straight lengths Automatic cut length setting tube diameters 4 76 22 mm TCC 28 Transportable manually operated cutting ma chine wit...

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