Engine Mechanical: 1D-32
Front Piston (#2 Cylinder)
1) Place a clean rag over the cylinder base so as not to
drop the piston pin circlips into the crankcase.
2) Remove the piston pin circlip (1).
3) Draw out the piston pin (2) and remove the piston
(3).
NOTE
Scribe the cylinder number on the piston
head.
Engine Top Side Assembly
B940H21406016
Assemble the engine top side in the reverse order of
disassembly. Pay attention to the following points:
Piston
• When installing the piston pins, apply molybdenum oil
solution onto each piston pins.
M/O: Molybdenum oil (MOLYBDENUM OIL
SOLUTION)
NOTE
When installing the pistons, the indent “A”
on the piston head must be faced to each
exhaust side.
Front
Rear
• Place a clean rag over the cylinder base so as not to
drop the piston pin circlips (1) into the crankcase.
• Install the piston pin circlips (1).
CAUTION
!
Use new piston pin circlips (1) to prevent
circlip failure which will occur when it is bent.
NOTE
End gap of the circlip (1) should not be
aligned with the cutaway in the piston pin
bore.
1
2
3
I940H1140315-03
“A”
I940H1140083-01
“A”
I940H1140084-01
1
I940H1140085-02
Содержание Intruder VZ1500
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Страница 14: ...00 9 Precautions ...
Страница 62: ...0C 12 Service Data ...
Страница 190: ...1D 1 Engine Mechanical Engine Engine Mechanical Schematic and Routing Diagram ...
Страница 484: ...4C 10 Rear Brakes ...
Страница 521: ...Clutch 5C 16 09920 53740 09930 40113 Clutch sleeve hub holder Rotor holder Page 5C 7 Page 5C 9 Page 5C 14 Page 5C 14 ...
Страница 522: ...5C 17 Clutch ...
Страница 536: ...6B 11 Steering Handlebar ...
Страница 580: ...Prepared by September 2008 Part No 99500 39370 03E Printed in U S A 580 ...