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Chapter 12 Appendix4-CG clamp-on transducers and the installation methods

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Chapter 12 Appendix4-CG clamp-on transducers and the

installation methods

12.1. Overview

CG100 is a 2MHz clamp-on transducer, is suitable for small pipe measurement,
and it must be equipped with D116G transmitter.
Pipe Range: DN15~DN50
Pipe Materials: Carbon Steel, Stainless Steel, Copper

12.2. Measurement site selection

The spacing between the transducers is very important for the strongest signal
and the most accurate measurement. For the measurement site selection, please
refer to Chapter 3.0.

12.3. Installation methods

1. Select the suitable transducers installation site, please refer to Chapter 3.0 for

more details;

2. Transducers Installation Methods: V-type and Z-type. Choose the proper

installation method according to the field condition, please refer to Chapter 4.1
for more details;

3. Clean the transducers installation site, remove the rust and painting (excluding

the fine painting); Attention: on the horizontal pipe, the transducers should be
mounted on the 3 o’clock and 9 o’clock position of the pipe section, in order to
avoid the signal attenuation caused by the sediment at the bottom, or air
bubbles or cavitations.

Apply the coupling compound on the center of each transducer’s surface
Attention: while installing the transducers, ensure that there are no bubbles
between the transducers and the pipe.

4. Fix the transducers according to the spacing displayed in MENU 25 (see the

following picture, Transducer Space is the spacing between the two

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Содержание SUP-1158-J

Страница 1: ...s 5th floor Building 4 Singapore Hangzhou Science Technology Park No 6 street Hangzhou Economic Development Area Hangzhou 310018 China Singapore 2 Venture Drive 11 30 Vision Exchange Singapore Philipp...

Страница 2: ...ses caused by false operation Note Modification of this manual s contents will not be notified as a result of some factors such as function upgrading We try our best to guarantee that the manual conte...

Страница 3: ...mistakes If the instrument is operated in other ways not described in the manual the protections that the instrument give may be destroyed and the failures and accidents incurred due to violation of p...

Страница 4: ...engineering facilities must be well managed the shared grounding network shall be grounded at is electric level shielded wires shall be located rationally SPD surge protector shall be applied properly...

Страница 5: ...t use the instrument if it is found damaged or deformed at opening of package Prevent dust wire end iron fines or other objects from entering the instrument during installation otherwise it will cause...

Страница 6: ...ss of parts or unpredictable damage caused directly or indirectly by improper operation of the user After opening the box please confirm the package contents before starting the operation If you find...

Страница 7: ...3 Powering on 5 1 4 Keypad functions 5 1 5 Key operation 6 1 6 flowmeter window description 8 Chapter 2 Pipe parameter entry shortcuts 10 2 1 Dual function keys menu description 10 2 2 Examples 12 Ch...

Страница 8: ...bleshooting 51 7 1 Table 1 Error codes and solutions 52 7 2 FAQ 53 Chapter 8 Product overview 54 8 1 Introduction 54 8 2 Features 54 8 3 Specification 55 Chapter 9 Appendix Serial interface network us...

Страница 9: ...y meter function 73 11 2 Wiring PT1000 73 11 3 Energy measurement methods 74 11 4 Temperature calibration methods 74 11 5 Installation of RTD module 76 Chapter 12 Appendix4 CG clamp on transducers and...

Страница 10: ...ease install it in a well ventilated location Avoid the following location during installation Location where sunlight directly hits and near hot appliances Location where the ambient temperature exce...

Страница 11: ...e enclosed screws and plastic bushings Insert the plastic bushings into the installing holes Put the flowmeter to the position and screw it in 135 mm 5 32lnch Position drawing 1 Place this template on...

Страница 12: ...ower connections are made in accordance with the specifications shown on the transmitter 1 2 3 Transmitter wiring Once the electronics enclosure has been installed the flowmeter wiring can be connecte...

Страница 13: ...easurement 1 2 4 1 Sketch of lengthened cable 1 2 4 2 Junction Box Requirements The flowmeter use sealed waterproof junction box installing 6 2 press connections the recommended minimum specifications...

Страница 14: ...creen the system will activate the normal measurement condition automatically It is indicated by code R on the upper left corner of the screen If it is the first time to use or install on a new site t...

Страница 15: ...ered the instrument setup and measurement result displays into more than 100 independent windows The operator can input parameters modify settings or display measurement results by visiting a specific...

Страница 16: ...ify the parameters input the digits and press or press first input the digits then press Enter again to confirm Example1 To enter a pipe outside diameter of 219 234 the procedure is as follows Press k...

Страница 17: ...ransducer type transducer mounting method and spacing etc 30 38 Flow Units Options to select the flow unit such as cubic meter liter or other units can turn totalizers on off and reset totalizers etc...

Страница 18: ...Chapter 1 Installation www supmea com 9 Attention The other windows for hadware adjustment are reserved by the manufacturer...

Страница 19: ...r Start and Stop in turn Press key Display instantaneous cool capacity and cool capacity totalizer Press key Display instantaneous heat capacity and heat capacity totalizer Press key Display the temp...

Страница 20: ...r then press Ent to end Manual Totalizer press Ent to input Standard Totalizer to get the final K factor Complete the calibration with pressing Ent to store Press key Input Code 1234 to complete Reset...

Страница 21: ...iameter Press keys to enter Window M11 and enter the pipe outside diameter and then press the key to confirm Step2 Pipe wall thickness Press the keys to enter Window M12 and enter the pipe wall thickn...

Страница 22: ...mounting methods Press the key to enter Window M24 press the key press the or key to select transducer mounting method and press the Enter key to confirm Step6 Adjust Transducer spacing Press the key...

Страница 23: ...field The length of straight pipe is recommended as shown in FIG 6 On the horizontal pipe section the sensor should be installed at 9 o clock and 3 o clock of the pipe and should avoid the position a...

Страница 24: ...Chapter 3 Measurement site selection www supmea com 15...

Страница 25: ...th the flow 2 During the installation there should be no air bubbles or particles between the transducer and the pipe wall On horizontal pipes the transducers should be mounted in the 3 o clock and 9...

Страница 26: ...n pipe diameters ranging from 25mm to 400mm 1 16 approximately Also it is convenient to use but still requires proper installation of the transducers contact on the pipe at the pipe s centerline and e...

Страница 27: ...gh ultrasonic signal to ensure proper operation and high reliability of the transducer It can be confirmed by checking the detected signal strength total transit time delta time as well as transit tim...

Страница 28: ...too low the transducer installation position and the transducer mounting spacing should be re adjusted and the pipe should be re inspected If necessary change the mounting method to be Z method 4 2 2...

Страница 29: ...obtained Make sure that the larger the pipe diameter the more the transducers should be moved 3 Check to be sure the mounting spacing is accordance with the display in Window M25 and the transducer is...

Страница 30: ...mplete power on the instrument and check the result accordingly Chapter 5 Operating instructions 5 1 System normal indentification Press the keys If the letter R displays on the screen it indicates sy...

Страница 31: ...ument the scale factor reading is 2 1 98 This means that the best scale factor constant is 1 However it is difficult to keep the scale factor as 1 on the instrument especially in batch productions The...

Страница 32: ...e is 0 3000m3 h the relative frequency output required is 0 5000Hz and the configuration is as follows In Window M68 low limit frequency output flow value input 0 In Window M69 high limit frequency ou...

Страница 33: ...e hardware detect window must be activated prior to calibration the Analog Output The procedure is as follows Press enter password 115800 then press Enter to activate the detect menu With no effect to...

Страница 34: ...izer 36 NEG Totalizer 79 Relay Output Setup 03 Flow Rate NEG Total 37 Totalizer Reset 82 Date Totalizer 04 Date Time Flow Rate 38 Manual Totalizer 83 Automatic Correction 05 Instantaneous Heat Capacit...

Страница 35: ...Cross sectional Area 59 CL Current Output Appendix 28 Holding with Poor Sig 60 Date and Time 0 Last Power Off Time and Flow Rate 29 Empty Pipe Setup 61 ESN 30 Metric system Units 62 Serial Port Parame...

Страница 36: ...tal Display Flow Rate and NEG Total Select the NEG Total units in Window M31 If the NEG Total has been turned off the NEG Total value displayed is the total prior to its turn off Date Time Flow Rate T...

Страница 37: ...e error code can occur at the same time The explanations of error codes and detailed resolution methods can be found in Error Diagnoses System Error Codes Display the Working Condition and the System...

Страница 38: ...range from 10mm to 6000mm Note Enter either pipe outside diameter or pipe circumference Enter the pipe wall thickness Pipe Material Enter pipe material The following options are available by buttons o...

Страница 39: ...ing installation The system will display the data automatically after the pipe parameter had been entered Initial Parameter Setups and Save Load and save the parameters 18 different sets of setup cond...

Страница 40: ...old last good flow signal displayed if the flowmeter experiences a poor signal condition This function will allow to calculate flow totalizer data without interruption Select NO instead Empty Pipe Set...

Страница 41: ...o measurement when the pipe is empty Measurement Units Options Select the measurement unit as follows 0 Metric 1 English Flow Rate Units Options The following flow rate units are available 0 m3 Cubic...

Страница 42: ...e function to increase the totalizer indicating range Meanwhile the totalizer multiplier can be applied to the positive totalizer negative totalizer and net totalizer The following options are availab...

Страница 43: ...t is YES Totalizer Reset Totalizer reset all parameters are reset Press press or arrow to select YES or NO After YES is selected the following options are available None No reset All Reset all totaliz...

Страница 44: ...C filter The damping factor value corresponds to the circuit time constant Usually a damping factor of 3 to 10 is recommended in applications Low Flow Cut off Value Low Flow Cut off is used to make th...

Страница 45: ...flow inside the pipe is in the absolute static state Thus the Zero Point resulting Reset Zero Select YES reset Zero Point which was set by the user Manual Zero Point This method is not commonly used I...

Страница 46: ...t system identifying code these numbers can be selected from 1 247 except that 13 0DH EN TER 10 0AH Newline 42 2AH and 38 26H are reserved System IDN is used to identify the flowmeter to a network Sys...

Страница 47: ...elect one of them according to his actual requirements In two graphs shown above flow F4mA indicates the value that the user entered in Window M57 and flow F20mA indicates the value that the user ente...

Страница 48: ...en calibrated before leaving the factory Press to start press or to display 0mA 4mA 8mA 12mA 16mA 20mA and at the same time check with an ammeter to measure the current loop output current and calcula...

Страница 49: ...ours Press wait until appears the modification can be made ESN Display electronic serial number ESN of the instrument This ESN is the only one assigned to each flowmeter ready to leave the factory The...

Страница 50: ...uency values must be greater than the lower frequency range 1 9999Hz Factory default 1 1001Hz Note output frequency signal output from OCT mouth so to output frequency signal must also Be set OCT into...

Страница 51: ...t is 5000Hz the low flow at this moment measured by the flowmeter is 1000m3 h Low FO Flow Rate 68 0 0000 m3 h LCD Back lit Option Select LCD back lit controls 0 Always OFF 1 Always ON 2 Lighting For n...

Страница 52: ...nit output trigger sources selection of triggering events 0 No Signal 1 Alarm 1 2 Alarm 2 3 NET Int Pulse 4 Energy Pulse 5 FO Relay Output Setup The relay is single pole and constant on for external i...

Страница 53: ...e year For example to display the flow total for July 18 2000 the display at the upper right corner of the screen indicates that it was working properly the whole day On the contrary if G is displayed...

Страница 54: ...asured after going online the next time multiplied times the time period that the meter was offline Select ON to use this function and OFF to cancel this function Energy Units Options Select Energy Un...

Страница 55: ...s setting energy is accumulated according to the user specific heat value The setting range is from 1 to 99999 KJ m3 C The factory default is 4186 8KJ m3C Energy Totalizer Switch Select ON represent t...

Страница 56: ...erefore 00 indicates the poorest signal while 99 indicates the best signal Normally signal quality Q value should be better than 50 During the installation pay attention to the signal strength and sig...

Страница 57: ...ly or if the parameters have been entered correctly Total Time and Delta Time Display the measured ultrasonic average time unit nS and delta time of the upstream and downstream unit nS time The veloci...

Страница 58: ...orrection 1 1 ONTurn on Installation spacing correction Power ON OFF Time To view the power on off time and flow rate for the last 64 update times to obtain the offline time period and the correspondi...

Страница 59: ...e right indicates that the total working hours since the flowmeter left the factory is 1107 hours 1 minute 41 seconds Display the last power off time Displays the last flow rate Total ON OFF Times Dis...

Страница 60: ...h power on Some errors can be detected during normal operation Undetectable errors caused by incorrect settings and unsuitable measurement conditions can be displayed accordingly This function helps t...

Страница 61: ...enty of coupling compound on transducer and pipe wall Remove any rust scale or loose paint from the pipe surface Clean it with a file I Transducers installed improperly Check the initial parameter set...

Страница 62: ...ly clean it apply a wide band of coupling compound on each transducer face bottom and install the transducer properly Slowly and slightly move each transducer with respect to each other around the ins...

Страница 63: ...ion power high reliability anti jamming and outstanding applicability 2 User friendly menu designed Parameters of pipe range pipe material pipe wall thickness output signals etc can be conveniently en...

Страница 64: ...x load 750 Communication interface RS485MODBUS Power supply 10 36VDC 1A Keypad 16 4 4 key with tactile action Display 20 2 lattice alphanumeric back lit LCD Temperature Transmitter 14 F to 122 F 10 50...

Страница 65: ...nvestment and reliable system operation When the serial port communication method is directly used to implement a monitoring network system the address identification code in window M46 of the flowmet...

Страница 66: ...wmeter to answer by sending a command The baud rate of asynchronous communication Primary station computer system ultrasonic flowmeter is generally 9600BPS A single byte data format 10 bits one start...

Страница 67: ...dd cr DQS cr lf Return instantaneous flow per second d ddddddE dd cr DV cr lf Return instantaneous velocity d ddddddE dd cr DI cr lf Return positive accumulative flow dddddddE d cr 2 DI cr lf Return...

Страница 68: ...r example R and IH 4 Eight dddddddd expresses the electronic serial number of the machine t expresses the type of machine 5 If there are multiple flowmeters in a data network then the basic commands c...

Страница 69: ...orresponding binary code is 57H 31H 32H 33H 34H 35H 44H 56H and 0DH Function sign Function sign can add up to 5 basic commands Prefix P is allowed together to form a compound command sent to the flowm...

Страница 70: ...n codes of the MODBUS Function Code Performance Data 0x03 Read register 0x06 Write single register 9 3 2 2 MODBUS protocol function code and format The host sends out the read register information fra...

Страница 71: ...Address 0x00 0x02 Register Number 0x85 0xCA CRC Verify Code flowmeter returned data is assuming the current flow 1 234567m3 h 0x01 0x03 0x04 0x06 0x51 0x3F 0x9E 0x3B 0x32 flowmeter Address Function Co...

Страница 72: ...flowmeter considers it to be invalid data and sends the following command 0x01 0x03 0x00 0x01 0x00 0x01 0xD5 0xCA flowmeter Address Function Code Register Address Register Number CRC Verify Code flowm...

Страница 73: ...gisters 0000 40001 Flow s low word 32 bits real 2 0001 40002 Flow s high word 0002 40003 Flow m low word 32 bits real 2 0003 40004 Flow m high word 0004 40005 Flow h low word 32 bits real 2 0005 40006...

Страница 74: ...Up signal int low word 32 bits real 2 0 99 9 0017 40024 Up signal int high word 0018 40025 Down signal int low word 32 bits real 2 0 99 9 0019 40026 Down signal int high word 001A 40027 Quality 16 bi...

Страница 75: ...ress or communication baud rate after the communication baud rate responded with returned primary address and communication baud rate 3 16 bits int short integer 32 bits int long integer 32 bits real...

Страница 76: ...ducer is attached to its mounting base which is welded to the pipe section at the measurement point via a ball valve When the transducer is removed pipe fluids can be contained by shutting off the bal...

Страница 77: ...all valve and screw it tightly on the mounting base 3 Twist off the locknut and loose the lock ring pull the transducer into the joint nut and then screw up the joint nut on the ball valve 4 Open the...

Страница 78: ...e sides of the pipe i e at the 3 and 9 o clock position of the pipe to prevent signal attenuation caused by sediment on the bottom of the pipe or air bubbles and air pockets in the top of the pipe Att...

Страница 79: ...d for insertion type ultrasonic flowmeters suitable for pipe diameters ranging from 50mm to 2000mm Due to strong signal strength and high measurement accuracy the Z method is preferable for pipe secti...

Страница 80: ...key to confirm For insertion transducer M11 menu need to be entered the pipe inner diameter Step2 Pipe wall thickness Press the key to enter the window M12 and enter the pipe wall thickness and press...

Страница 81: ...to confirm Choose according to the pipes on site Step6 Adjust Transducer spacing Press the keys to enter the window M25 accurately install the transducer according to the displayed transducer mountin...

Страница 82: ...input the temperature values for the energy measurement The D116 can automatically calculate the caloric content of water at different temperatures and deriving an instantaneous energy value and tota...

Страница 83: ...mperature calibration methods There are two methods to calibrate the RTD module customers can choose the proper one to calibrate according to the actual situation Method One Resistance box calibration...

Страница 84: ...dule adjust the electric potentiometer to 4mA accordingly to ensure the display of M63 is 4 00 2 Power on the SL1188 transmitter then enter the menu M07 3 Adjust the 4mA potentiometer on the left of A...

Страница 85: ...endix3 RTD module and PT100 wiring modul optional www supmea com 76 11 5 Installation of RTD module Before installation of the RTD module as shown in the figure below After installation as shown in th...

Страница 86: ...refer to Chapter 3 0 for more details 2 Transducers Installation Methods V type and Z type Choose the proper installation method according to the field condition please refer to Chapter 4 1 for more d...

Страница 87: ...e connector Downstream Transducer with blue cable connector Fix the upstream transducer and the downstream transducer with SS straps according to the flow direction if mistake the direction you will g...

Страница 88: ...m Step2 Pipe wall thickness Press the key to enter Window M12 and enter the pipe wall thickness and press the key to confirm Step3 Pipe Material Press the keys to enter Window M14 press the key press...

Страница 89: ...tep6 Adjust Transducer spacing Press the key to enter Window M25 accurately install the transducer according to the displayed transducer mounting spacing and the selected mounting method Refer to Inst...

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