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CONTROL PANEL SULZER APC 1/2B 

 USER GUIDE 

Rev.13  (2018/08/30) 

 

2.5. 

INSTALLATION RECOMMENDATIONS 

 
To make  easier  the  job  each  terminal  clamp for  pump  cable  is  named  equal  than  the  correspondent 
pump cable, and the other cables are named considering their function. Due that: 

 

1.  As it is shown in the power connection page of the electrical diagram, you have to connect 

main cables in clock sequence in terminals R, S, T and PE (neutral pole is not necessary). 

 
2.  As  it  is  shown  in  the  power  connection  page  of  the  electrical  diagram,  Pump  1  power 

cables  named  as  U1,  V1,  W1  and  PE  have  to  be  connected  in  terminal  clamps  B1:U1, 
B1:V1,  B1:W1  and  PE.  Pump  2  power  cables  named  as  U1,  V1,  W1  y  PE  have  to  be 
connected in terminal clamps B2:U1, B2:V1, B2:W1 and PE. If starting method were delta-
star, we will add U2, V2 y W2 to those indications. 
In case you had to connect a motor wired for delta-star starting method in a control panel 
where  the  way  to  run  the  pump  were  DOL,  soft  starters  or  VFDs,  you  would  be  able  to 
make the delta connection over the control panel power terminal clamps connecting cables 
U1 and W2 in terminal clamp U1, cables V1 and U2 in terminal clamp V1, and cables W1 
and V2 in terminal clamp W1 (of course PE cable to PE terminal clamp). 

 

3.  Same way you could see that thermal signal cables from pumps (named F0 and F1) must 

be connected in terminal clamps Bn:F0 and Bn:F1; and leakage signal cables from pumps 
(named DI and PE) must be connected in terminal clamps Bn:DI and Bn:PE. Some small 
pumps have power and signal wires in the same cable, in that case you will not have a PE 
cable  for  power  and  other  for  signals;  nothing  will  happen  if  you  remember  to  connect 
properly  the  PE  power  cable  to  the  PE  power  terminal  clamp,  and  connect  the  signal 
terminal  clamp  B1:PE  to  one  of  the  control  panel  earth  connections. 

In  case  of  pump 

without  bimetallic  thermal  sensor  you  should  remind  to  make  a  direct  connection 
between  terminal  clamps  Bn:F0  and  Bn:F1for  this  signal,  if  you  do  not  do  it  pump 
will never run.

 

 
 

Read  and  follow  the  measurement  device  user  guide  before  to  install  it  and  connect  it  to  the 

control panel, 

mainly regarding safety recommendations and indications about a proper installation. 

 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

There  are  pump  pits  that  have  an 

inlet  where  connect  a  pneumatic 
sensor. 

Some 

kind 

of 

pre-

fabricated  sumps  made  by  ABS 

have a T racor installed to use with 
this  kind  of  sensors  and  an  air 
compressor. 

As  is  shown  in  the  right  side 
picture,  when  connecting  the  air 
pipe  included  in  the  scope  of  the 

APC  control  panel  with  MD  124 
pneumatic  sensor,  replace  this  T 
racor  and  connect  directly  the 

racor  included  in  the  supply  (only 
when less than 10 m pipe). 

Содержание ABS APC 1/2B NG

Страница 1: ...nal inscrita en el Registro Mercantil de Madrid Sulzer Pumps Wastewater Spain S A Avda de la Técnica 5 28522 Rivas Vaciamadrid Madrid www sulzer com ABS APC UP TO 1 Ó 2 PUMPS CONTROL PANEL BY SULZER PUMPS WASTEWATER SPAIN S A USER GUIDE ...

Страница 2: ... 2 5 INSTALLATION RECOMMENDATIONS 2 6 CONTROL SYSTEM DESCRIPTION 3 OPERATION 3 1 AUTOMATIC SEQUENCES 3 2 SAFETY FACTORS 4 RECOMMENDED DOCUMENTS FOR READING 4 1 ELECTRICAL DRAWING 4 2 4 2FORM TO REGISTER PC242 SETTINGS 4 3 USER GUIDES fOR DEVICES RELATED TO APC CONTROL PANELS A LEVEL SENSORS MD124 MD126 MD127 USER AND INSTALLATION GUIDE B PC242 PUMPS CONTROLLER INSTALLATION GUIDE C PC242 PUMPS CONT...

Страница 3: ... to the electrical net under any circumstances Before doing it make sure the control panel is completely disconnected We recommend you to contact to an authorized specialist company to install the control panel and connect the cables its personnel must known and follow the electrical rules technically and regarding safety and recommendations To avoid loosing the guaranty only Sulzer Pumps Wastewat...

Страница 4: ...ersion and made by relays allowing working even if PC 242 were broken down in APC complete version Ready to receive a thermal sensor signal from each pump that could be bimetallic type PTC or PT100 PC 242 has an internal module to manage PTC and PT100 signals built in what allows to indicating the current temperature the sensor measures and set alarm set points Ready to receive a leakage sensor si...

Страница 5: ... to PE terminal clamp 3 Same way you could see that thermal signal cables from pumps named F0 and F1 must be connected in terminal clamps Bn F0 and Bn F1 and leakage signal cables from pumps named DI and PE must be connected in terminal clamps Bn DI and Bn PE Some small pumps have power and signal wires in the same cable in that case you will not have a PE cable for power and other for signals not...

Страница 6: ...to avoid pipe clogging as making a diagonal cut to the air pipe to have a bigger area of the side of the pipe submersed as it is shown at the left side picture When using an hydrostatic level sensor you must consider effects that could appear when installing the sensor hung from the pump pit top turbulences could make it hit itself with the sump walls or making a pendular movement that will could ...

Страница 7: ...stop if the MCB the earth leakage switch or the thermal sensor were tripped or in case of motor drive failure It is thought mainly for tests during the pump station setting up and maintenance pump checks For safety reason it returns automatically to 0 you have to keep activating the selector for the period of time you want to retain the pump running avoiding to burn the motor by accident PUMP DISA...

Страница 8: ...ES the PC 242 user and installation guides and the document named SETTINGS IN CONTROL PANEL MODEL APC2B COMPLETE PROGRAMMED FOR USING WITH LEVEL FLOATS specific for this project SEMI AUTOMATIC OPERATION SELECTOR IN AUTO APC control panel basic version has a semi automatic control system based on a PC 242 feature that runs the pumps if the high level float gets active what could happen in case of f...

Страница 9: ...one common stop level float to the unit they will stop with a delay between stops See PC 242 user guide and the document named SETTINGS IN CONTROL PANEL MODEL APC2B COMPLETE PROGRAMMED FOR USING WITH LEVEL FLOATS specific for this project for more details or to learn how to change related settings Both starts and stops are done with a delay in between to avoid more than two or more pumps were star...

Страница 10: ... apparent power power factor loads mains voltage etc PC 242 also allows you to trend graphs level curves consumption and flow pumping PC 242 enables advanced management of start and stop pumping before abrupt change in level function known as START EARLY IN CASE OF STORM It is able to start the pumps in advance to avoid overflows in the well if it detects sudden changes in level In rainwater pumps...

Страница 11: ...to work in the highest area of the well pumping more caudal less consumption so you save energy by improving the performance and reducing working hours in addition to extending the life of the pump Also allows us to make emptying the pit to levels even lower than the normal stop before passing the stretch of arrival peak hour flow in order to avoid overflows PC 242 allows REMOTE CONTROL AND PROTEC...

Страница 12: ...used for filling tanks or pumping catchment so that by default the APC box comes with this feature disabled if interested activate follow the user manual PC 242 and or implementation guide APC 2B frame HIGH LEVEL ALARM If you use an APC box with analogue level sensor and also shows the sump level in real time via the display in both graphical and numerical mode PC 242 allows you to generate alarms...

Страница 13: ...oating contact general fault This alarm also for pumps and also signalled only helps the user PUMP NOT IN AUTO NOT AVAILABLE Each pump has a switch MAN AUT 0 in front of the box to set the operating mode in which we work If after handling is left in position 0 the pump is out of service To avoid this if after 60s the selector is not passed to AUTO PC 242 advised of this fact by an alarm text not i...

Страница 14: ...of using general differential protection frame header used motor output protection to ensure the availability of pumps in pumping since in case of tripping earth leakage current in a pump or the feed cable or against nuisance tripping on start would act only protecting the pump leaving the rest available thus differential protection is especially important in pumping rainwater Fully finished in AP...

Страница 15: ...ailure of motor control element a driver may drop etc CRITIC ALARM ALL PUMPS BLOCKED If a pump is blocked by PC242 due to an alarm or switch MAN AUT 0 to 0 and for some reason it blocks the other pump pumping out of service will be completely automatic To indicate this after some time of 30s PC242 generate an alarm by the alarm text B1 and B2 blocked We can consider this alarm criticism for any pu...

Страница 16: ...APC that allows you to indicate if you want this system to act only with the pump B1 B2 with the pump or with both Once activated the alarm float pilot box excite alarm for warning buoy 2KA0 alarm and relay starting the pumps enabled it ie those selected with the selector 2S4 called SEMI COMPLETE APC and the operating mode selector to AUT Pump In Tables 23A over 2TIM1 timer is used to prevent acti...

Страница 17: ...ee contacts for remote signalling 1 alarm per pump and 1 to indicate that PC 242 has an alarm s pending reset This can be seen easily in the extract of the wiring diagram in the following figure APC offers power output buzzer light alarm ABS 9000056 or similar As you can see in the figure above connect the warning signal or you can use the floating signal is desired along with the terminals AL and...

Страница 18: ...G 4 1 ELECTRICAL DRAWING 4 2 FORM TO REGISTER PC242 SETTINGS 4 3 USER GUIDES FOR DEVICES RELATED TO APC CONTROL PANELS A LEVEL SENSORS MD124 MD126 MD127 USER AND INSTALLATION GUIDE B PC242 PUMP CONTROLLER INSTALLATION GUIDE C PC242 PUMP CONTROLLER USER GUIDE D PC242 PUMP CONTROLLER COMLI MODBUS REGISTER GUIDE ...

Страница 19: ...l with references 84004263 84004264 84004265 84004266 84004307 84004308 84004511 84004512 84004513 84004514 84004515 84004516 84004517 84004518 84004519 84004520 84004521 84004522 84004523 84004524 To which this declaration relates are in conformity with the following standards or other normative documents IEC 158 1 2 IEC 364 1 7 IEC 255 1 IEC 408 IEC 337 1 IEC 204 1 2 IEC 158 IEC 292 CE 73 23 CE ...

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