38
MAINTENANCE
6.7
AIR/OIL SEPARATOR
The separator element should be replaced every
4,000 hours (or once a year) or if fault E:0809,
A:2808 or A:4806 is shown on the microprocessor.
Refer to
The separator element is located in the top side
of the sump tank under the tank lid. To replace
the element, access panels have been supplied in
the roof. by opening the enclosure roof, overhead
access and external light is available.
6.7.1 REMOVAL
1.
Follow
6.3 Stopping for Maintenance
procedures.
2.
Remove the scavenger line between the tank
lid and the top of the sight glass which is held
in by tube fittings.
3.
Next disconnect tube lines connected to the lid
or MPV. Mark the ends for proper reinstallation.
4.
Disconnect the main air piping between the
MPV and the cooler.
5.
After all connections have been severed,
remove all lid bolts. Removal of the lid is at
hand since the element is under the lid.
6.
Carefully remove the lid to gain access to the
separator element.
7.
With lid out of the way, remove the old element
and discard in accordance to local codes
6.7.2 INSTALLATION
1.
Clean the top of the tank and the bottom side
of the lid to ensure clean installation of new
element.
2.
Inspect the new element to verify that staples
are in the gaskets and there are no punctures.
Carefully install the new separator element into
position. Make sure the bolt holes are lined up.
3.
Carefully place the lid into position onto the
separator element. Again, make sure that the
bolt holes are lined up.
4.
Replace the lid bolts and tight all by hand.
Following the tightening sequence found in
, tighten the bolts to initial 75 ft-lb.
Repeat bolt sequence and tighten to final 150
ft-lb. DO NOT OVERTIGHTEN AS DAMAGE TO
SEPARATOR ELEMENT CAN RESULT.
5.
Replace MPV air piping assembly. Tighten
hardware properly to specification.
6.
Replace control line tubing. Make sure all
connections are tight.
7.
Replace scavenger line tube into the lid
connection and then into the scavenger
line sight-glass tube connector. Tighten this
connection first, then tighten the tank lid
connector.
8.
Start compressor and verify no leaks and
scavenger line sight-glass has fluid flow.
1:1
SP20 ONLY
SEPARATOR ELEMENT
REPLACEMENT
1
2
3
5
A
B
C
D
E
F
5
4
3
2
1
F
E
D
C
B
A
4
B
DJW
FIRST USED ON:
3RD ANGLE
PROJECTION
1201 West US Highway 20, Michigan City IN 46360
1-800-438-6203
SHEET
SCALE:
TOLERANCES AS FOLLOWS:
REV
DESCRIPTION
THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN-PALATEK, INC. IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED.
WWW.SULLIVANPALATEK.COM
SULLIVAN-PALATEK
CHECKED BY:
DATE:
DATE:
DRAWN BY:
ANGLES: + OR - 1/2 DEG.
DIMENSIONS ARE IN INCHES
UNLESS OTHERWISE NOTED
X.XXX + OR - 0.005
X.XX + OR - 0.020
DECIMAL: X.X + OR - 0.050
MATERIAL:
IT IS LOANED SUBJECT TO RETURN UPON DEMAND, IS NOT TO BE USED DIRECTLY OR INDIRECTLY IN ANYWAY DETRIMENTAL TO SULLIVAN-PALATEK'S INTEREST.
DRAWING NO:
SIZE
1 OF 1
09/08/12
01
AS803-125250
SUMP & PIPING 125-250HP
DRAWING, ASSEMBLY
FIGURE 6-5.
SEPARATOR ELEMENT REPLACEMENT
1
2
3
4
7
1:1
5
6
8
9
10
11
12
FIGURE 2 BOLT TORQUE SEQUENCE
SP20 ONLY
1
2
3
5
A
B
C
D
E
F
5
4
3
2
1
F
E
D
C
B
A
4
B
NAP
FIRST USED ON:
3RD ANGLE
PROJECTION
1201 West US Highway 20, Michigan City IN 46360
1-800-438-6203
SHEET
SCALE:
TOLERANCES AS FOLLOWS:
REV
DESCRIPTION
THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN-PALATEK, INC. IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED.
WWW.SULLIVANPALATEK.COM
SULLIVAN-PALATEK
CHECKED BY:
DATE:
DATE:
DRAWN BY:
ANGLES: + OR - 1/2 DEG.
DIMENSIONS ARE IN INCHES
UNLESS OTHERWISE NOTED
X.XXX + OR - 0.005
X.XX + OR - 0.020
DECIMAL: X.X + OR - 0.050
MATERIAL:
IT IS LOANED SUBJECT TO RETURN UPON DEMAND, IS NOT TO BE USED DIRECTLY OR INDIRECTLY IN ANYWAY DETRIMENTAL TO SULLIVAN-PALATEK'S INTEREST.
DRAWING NO:
SIZE
1 OF 1
SEE NOTES ABOVE
7/25/12
01
03448-205
SUMP TANK, 204
FIGURE 6-6.
TANK TORQUE SEQUENCE
