
October 7, 2012
115-V 20-Amp 60-Hz Self-Timed Unit
31
REMOVE / REPLACE BRAKE LEVER
Do this FIRST
Make.certain.you.have.all.the.correct.parts.and.fasteners.necessary.for.correct.installation..Re-use.any.
components.that.are.not.damaged,.otherwise.replace.them..Extractor.recommends.that.a.Brake.Parts.Kit.
AEC2300.be.purchased..Parts.used.in.this.process:.(2).AEC1614.Brake.Hinge.Pins,.(4).AEC1603.White.
Plastic.Bushings,.(4).AEC1927.Nylon.Washers,.(2).EC16.Brake.Lever.Assemblies,.(2).AEC1601.Brake.
Support.Brackets,.(2).AEC1823.S.S..Pop.Rivets..Plus.any.components.required.to.properly.reinstall.the.Basket.
and.Brake.Disc.Assembly.(Page.29),.the.Brake.Pad.Supports.(Page.33),.the.Drive.Unit.Assembly.(Page.23),.
and.the.Sub-Top.and.Top.Assemblies.(Page.17).
REMOVE BRAKE LEVER
1).Remove.SUITMATE
®
.unit.from.the.Wall.Mount.Bracket..See.instructions.beginning.on.Page.14.
2).Remove.Top.and.Sub-Top.Assemblies..See.instructions.beginning.on.Page.15.
3).Remove.Drive.Unit.Assembly..See.instructions.beginning.on.Page.23.
4).Remove.Basket,.Hub,.and.Brake.Disc.Assembly..See.instructions.beginning.on.Page.27.
Note:
Make certain that the C-clamps have been removed from the Brake Levers.
5).Remove.the.Brake.compression.spring,.washer,.and.plastic.bushing..Set.them.aside.for.reassembly.
Note:
Pay attention to the location of the spring, washer and plastic bushing. It is recommended that the
compression spring be replaced with a new compression spring.
6).Remove.the.rivet.that.holds.the.Brake.Lever.Assembly.to.the.Brake.Support.Bracket.on.the.Motor.Mounting.
....Plate..Refer.to.drawing.on.bottom.of.Page.30.
.
a..Punch.out.the.center.of.each.rivet.with.a.small.drift.punch.
.
b..Drill.out.the.rivet..
.
c..Chisel.off.the.rivet.head.
7).Remove.and.discard.the.Brake.Hinge.Pin.
8).Remove.the.old.Brake.Lever.Assembly.
Note:
Pay attention to the placement and alignment of the plastic bushings and plastic washers in the Brake
Assembly. Set them aside for reassembly. Inspect the Brake levers, springs and plastic bushings and
washers for wear and replace with new ones if necessary.
9).The.Brake.Pad.Assembly.must.be.removed.from.the.Brake.Lever.Arm.for.replacement..Follow.instructions.
....on.Page.33.if.the.Brake.Pads.require.replacement.
REPLACE BRAKE LEVER
1).Reinstall.the.Brake.Pad.Assembly..See.instructions.on.Page.33.
2).Replace.the.Brake.Lever.by.reversing.the.above.procedure..A.NEW.Hinge.Pin.and.pop.rivet.MUST.be.used.
Note:
Be certain that the plastic bushing and washers are in “new” condition and in their proper locations.
Make certain to reinstall the C-clamps on the Brake Levers. The height of the Brake Pad should be less than
1 3/8 inches (35mm) high as measured from the Motor Mounting Plate.
3).Reinstall.the.Brake.Disc.and.Basket..See.instructions.beginning.on.Page.27.
4).Reinstall.Drive.Unit.Assembly..See.instructions.beginning.on.Page.23.
5).Reinstall.Sub-Top.and.Top.Assemblies..See.instructions.beginning.on.Page.17.
6).Reinstall.SUITMATE
®
.unit.to.the.Wall.Mount.Bracket..See.instructions.beginning.on.Page.14.
7).Retest.the.SUITMATE
®
.unit.for.proper.operation,.refer.to.TESTING.AND.OPERATION.on.Page.7.