October 7, 2012
115-V 20-Amp 60-Hz Self-Timed Unit
33
REMOVE AND REPLACE BRAKE PADS
Do this FIRST
Make.certain.you.have.all.the.correct.parts.and.fasteners.necessary.for.correct.installation..Re-use.any.parts.
that.are.not.damaged,.otherwise.replace.them..Extractor.recommends.that.a.Brake.Parts.Kit.AEC2300.be.
purchased..Parts.used.in.this.process:.(2).AEC1607.Brake.Pad.Supports,.(2).AEC1608.Brake.Pads,.(8).
AEC1208.S.S..Pop.Rivets..Plus.any.components.required.to.properly.reinstall.the.Basket,.Hub.and.Brake.Disc.
Assembly.(Page.27),.the.Brake.Lever.Assemblies.(Page.31),.the.Drive.Unit.Assembly.(Page.23),.and.the.
Sub-Top.and.Top.Assemblies.(Page.17).
REMOVE BRAKE PADS
1).Remove.SUITMATE
®
.unit.from.the.Wall.Mount.Bracket..See.instructions.beginning.on.Page.14.
2).Remove.Top.and.Sub-Top.Assemblies..See.instructions.beginning.on.Page.15.
3).Remove.Drive.Unit.Assembly..See.instructions.beginning.on.Page.23.
4).Remove.Basket,.Hub,.and.Brake.Disc.Assembly..See.instructions.beginning.on.Page.27.
5).Remove.Brake.Lever.Assembly..See.instructions.beginning.on.Page.31.
6).Remove.the.rivets.that.hold.the.Brake.Pad.support.to.the.Brake.Lever.Assembly.
.
a..Punch.out.the.center.of.each.rivet.with.a.small.drift.punch.
.
b..Drill.out.the.rivet.
.
c..Chisel.off.the.rivet.head..Make.certain.the.rivet.is.completely.removed.
7).Remove.the.Brake.Pad.Assembly.
8).Remove.the.rivets.that.hold.the.Brake.Pad.to.the.Brake.Pad.support.bracket.
.
a..Punch.out.the.center.of.each.rivet.with.a.small.drift.punch.
.
b..Drill.out.the.rivet.
.
c..Chisel.off.the.rivet.head..Make.certain.the.rivet.is.completely.removed.
9).Remove.the.old.Brake.Pad.
REPLACE BRAKE PAD
1).Align.the.holes.on.the.new.Brake.Pad.with.the.holes.of.the.Brake.Pad.support.
Note:
Make certain the Brake Pad has the Countersunk holes on the top.
2).Rivet.the.Brake.Pad.to.the.Brake.Pad.support.using.AEC1208.S.S..Pop.Rivets.
3).Align.the.holes.on.the.side.of.the.Brake.Pad.Support.with.the.holes.in.the.side.of.the.Brake.Lever..The.Brake.
....Pad.Support.should.have.a.snug.fit.on.the.Brake.Lever.so.that.it.does.NOT.move.freely.but.can.still.be.
....moved..Secure.the.Brake.Pad.Support.to.the.Brake.Lever.Arm.using.new.AEC1208.S.S..Pop.Rivets.
4).Reinstall.the.Brake.Lever.Assemblies..See.instructions.beginning.on.Page.31.
5).Reinstall.Basket,.Hub,.and.Brake.Disc.Assembly..See.instructions.beginning.on.Page.27.
6).Reinstall.Drive.Unit.Assembly..See.instructions.beginning.on.Page.23.
7).Reinstall.Sub-Top.and.Top.Assemblies..See.instructions.beginning.on.Page.17.
8).Reinstall.SUITMATE
®
.unit.to.the.Wall.Mount.Bracket..See.instructions.beginning.on.Page.14.
9).Retest.the.SUITMATE
®
.unit.for.proper.operation,.refer.to.TESTING.AND.OPERATION.on.Page.7.