October 7, 2012
115-V 20-Amp 60-Hz Self-Timed Unit
27
REMOVE AND REPLACE BRAKE RODS, BASKET, HUB, AND BRAKE DISC ASSEMBLY
Do this FIRST
Make.certain.you.have.all.the.correct.parts.and.fasteners.necessary.for.correct.installation..Re-use.any.
components.that.are.not.damaged,.otherwise.replace.them..Parts.used.in.this.process:.(1).EC22.Basket.and.
Brake.Disc.Assembly,.(1).AEC1506.Hub.Roll.Pin,.(2).AEC1620.S.S..Threaded.Brake.Rods,.(2).AEC1622.Short.
Compression.Springs,.(2).AEC1624.S.S..Locknuts,.and.(1).BEC1502.Motor,.115.V.60.Hz..Plus.any.
components.required.to.properly.reinstall.the.Drive.Unit.Assembly.(Page.23).and.the.Sub-Top.and.Top.
Assemblies.(Page.17).
REMOVE BRAKE RODS, BASKET, HUB, AND BRAKE DISC ASSEMBLY
1).Remove.SUITMATE
®
.unit.from.the.Wall.Mount.Bracket..See.instructions.beginning.on.Page.14.
2).Remove.Top.and.Sub-Top.Assemblies..See.instructions.beginning.on.Page.15.
3).Remove.Drive.Unit.Assembly..See.instructions.beginning.on.Page.23.
Note:
If Basket itself is damaged it must be replaced, please contact Extractor Corporation at:
(Telephone) 800-553-3353, (Fax) 847-742-3552, or (E-Mail) [email protected].
4).Remove.the.Brake.Rods.from.the.Drive.Unit.Assembly.by.removing.the.locknut.and.spring.on.each.
....Brake.Rod..Set.the.Brake.Rods,.springs,.and.locknuts.aside.for.reassembly..Inspect.and.replace.the.Short.
....Compression.Springs.if.any.wear.or.deformation.is.observed.
5).Place.a.C-clamp.over.each.Brake.Lever.Arm.and.under.the.Motor.Mounting.Plate..Tighten.the.C-clamps.to.
....allow.free.rotation.of.the.Basket.and.Motor.shaft.
Note:
Do not remove C-clamps!
6).Rotate.the.Hub.so.that.the.hole.for.the.Hub.Roll.Pin.that.holds.the.Hub.to.the.Motor.shaft.can.be.
....clearly.seen.
7).Use.a.hammer.and.a.drift.punch.to.remove.the.Hub.Roll.Pin.that.holds.the.Hub.to.the.Motor.shaft...A.new.
....Hub.Roll.Pin.is.required.for.reassembly.(Part.Number.AEC1506).
Using a small pry bar or large screwdriver, pry up on the Hub to free it from the Motor shaft. Rotate the
Hub so that even pressure is exerted evenly around the Hub and Motor shaft. Repeat until you can manually
remove the Basket and Brake Disc Assembly from the Motor shaft. Be careful not to damage the Hub or the
Motor Mounting Plate. If the Hub is “frozen” to the Motor shaft, please contact Extractor Corporation at:
(Telephone) 800-553-3353, (Fax) 847-742-3552, or (E-Mail) [email protected] and explain your problem
.
REPLACE BRAKE RODS, BASKET, HUB, AND BRAKE DISC ASSEMBLY
1).Push.the.Basket,.Hub,.and.Brake.Disc.Assembly.onto.the.Motor.Shaft.so.that.the.hole.in.the.Hub.lines.up.
....with.the.hole.in.the.Motor.Shaft.
Note:
Apply a light coat of grease to the Motor shaft to facilitate assembly.
Note:
It may be necessary to use a 2”x4” piece of wood to tap the Hub down onto the Motor shaft. Do not
tap or pound on the basket.
2).Use.a.3/16”.drive.pin.punch.to.test.for.the.proper.hole.alignment.of.the.Hub.and.the.Motor.Shaft.
3).Drive.a.NEW.Hub.Roll.Pin.(Part.Number.AEC1506).into.the.Hub.and.through.the.Motor.Shaft.so.that.the.pin.
....is.flush.with.the.Hub.
4).Remove.the.C-clamps.
5).Reinstall.the.Brake.Rods.onto.the.Drive.Unit.Assembly.by.installing.the.locknut.and.spring.on.each.Brake.
....Rod.removed.in.step.4.above.
6).Reinstall.Drive.Unit.Assembly..See.instructions.beginning.on.Page.23.
7).Reinstall.Sub-Top.and.Top.Assemblies..See.instructions.beginning.on.Page.17.
8).Reinstall.SUITMATE
®
.unit.to.the.Wall.Mount.Bracket..See.instructions.beginning.on.Page.14.
9).Retest.the.SUITMATE
®
.unit.for.proper.operation,.refer.to.TESTING.AND.OPERATION.on.Page.7.
