Stoelting SU412 Скачать руководство пользователя страница 31

Owner’s Manual #513625 

27 

SU412 Model Machines

SECTION 5

TROUBLESHOOTING

5.1 ERROR CODES

When the machine experiences a problem, one of the 
following error codes will be displayed on the control 
panel. Each error code directs you to the system location 
of the malfunction.

ERROR CODE  MALFUNCTION 

  

Soft

  

High 

Torque

 

 3 

Extended Run Time

  

Clean

 

 5 

Barrel Sensor

 

 6 

Hopper Sensor

 

 7 

Drive Motor

 

 8 

Cab Sensor

 

 9 

High Pressure Cutout

 10 

Auxiliary 

Sensor

 11 

Low 

Temperature

To return the machine to normal operation, any error 
causing condition must be corrected and the Freezing 
Cylinder Off-On switch must be placed in the Off position 
and back in the On position before the affected side of 
the machine will return to normal operation.

5.2 TROUBLESHOOTING - ERROR CODES

Error Code 1 - Soft Error

 

The Soft Error (E1) is an internal control board error 
that is logged for future analysis. The refrigeration 
is never stopped and the machine will continue 
to operate normally.

Error Code 2 - High Torque

 

If the control panel displays a High Torque Error 
(E2), the drive motor is running at a high load 
for 10 or more seconds. This may be due to the 
product consistency adjustment being set too 
high. Place the Main Power OFF/ON switch in 
the OFF position, wait until the product in the 
freezing cylinder thaws to a reasonably soft 
consistency and return the Main Power switch to 
the ON position. Follow the steps in section 3 to 
reduce product consistency by a few levels. If the 
error persists, contact your authorized Stoelting 
Distributor for further assistance.

Error Code 3 - Run Time

 

The Run Time Error (E3) occurs when the 
compressor runs continuously for an extended 
period. This error is generally caused by very 
low mix levels in the machine’s mix container 
or from product breakdown. Another common 
cause results from a restriction preventing mix 
from entering the freezing cylinder. Check the mix 
in the hopper. If the level mix is low, add mix. If 
there is a possibility that the mix is broken down, 
clean and sanitize the machine and replace the 
mix with fresh product. 

 

Ice crystals in the liquid mix container can clog the 
mix inlet system and prevent mix from entering 
the freezing cylinder. Thoroughly thaw mix per 
manufacturer’s recommendations. To check for 
ice crystals, pour a small amount of product in the 
mix container through a clean and sanitized sieve 
or strainer. If ice crystals are in the mix, check 
the temperature of the walk-in cooler where the 
mix is stored or the temperature of the machine’s 
cabinet.

 

Check the condition of the neoprene hose running 
through the mix pump head. If it shows signs of 
wear, rotate or replace it as outlined in Section 
3.

 

In air cooled machines, the Run Time Error may 
indicate that airfl ow within the machine has 
reduced or stopped. Check the sides and top 
of the machine for anything that would restrict 
airfl ow.

 

If the error persists after attempting to clear it, 
contact your Authorized Stoelting Distributor for 
further assistance.

Error Code 4 - Clean

 

If the machine is left in the Clean Mode for more 
than 20 minutes, the control panel will display a 
Clean Error (Error 04). This condition does not 
refl ect a problem with the machine itself. The Clean 
Error has been programmed into the controller as 
a safeguard to protect the machine from potential 
damage caused by the machine being accidentally 
left in “Clean Mode”. The control will attempt to 
restart itself after 5 minutes. The display will then 
fl ash and read Restart. To immediately clear the 
Clean Error, place the Main Power Off-On switch 
in the Off position and back in the On position. 
After restarting the machine, a refrigeration cycle 
will begin. This protects the product in case the 
clean button was pressed by mistake.

Содержание SU412

Страница 1: ...Model SU412 OPERATORS MANUAL Manual No 513625 Rev 4...

Страница 2: ......

Страница 3: ...built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or q...

Страница 4: ...ecific safety information the following safety defini tions are provided to assist the reader The purpose of safety symbols is to attract your at tention to possible dangers The safety symbols and the...

Страница 5: ...ting Controls and Indicators 7 3 3 Emptying the Freezing Cylinder 9 3 4 Disassembly of Machine Parts 9 A Remove Blender 9 B Remove Front Door 10 C Remove Auger 10 D Pump Hose Disassembly 10 3 5 Cleani...

Страница 6: ...rrun Adjustment 22 4 9 Mix Pump Hose Reposition 23 4 10 Mix Pump Hose Replacement 23 4 11 Cab Temperature Adjustment 24 4 12 Drive Belt Tension Adjustment 24 4 13 Condenser Cleaning Air Cooled Freezer...

Страница 7: ...machine It is equipped with fully automatic controls to provide a uniform product This manual is designed to assistqualifiedservicepersonnelandoperatorswithinstal lation operationandmaintenanceoftheS...

Страница 8: ...VAC 60Hz circuit ampacity 19A minimum overcurrent protection device 30A maximum Compressor 11 000 Btu hr Scroll Compressor Drive Motor 3 4 hp Air Flow Air cooled units require 3 7 6 cm air space on b...

Страница 9: ...ise the carrier within 10 days and request inspection The customer must place a claim for damages and or short ages in shipment with the carrier Stoelting Inc cannot make any claims against the carrie...

Страница 10: ...the left side of the mix line manifold using a small hose clamp Be careful not to twist the mix hose 7 Turn the pump on 8 Allow the remaining 6 15cm of tubing to feed through pump until the hose adap...

Страница 11: ...em BCS withThree Bags optional kit The position of the three bags in the mix container is im portant The bag that is connected nearest the outlet of the manifold drains last and should be placed at th...

Страница 12: ...f the tubing to a manifold adapter Securewithalargehose clamp 3 Push the manifold adapter with spring and valve into the left port nearest the manifold outlet of the mix inlet manifold and secure with...

Страница 13: ...perating control Refer to Figure 3 1 for the location of the operating controls on the machine For the information regarding error codes displayedonthecontrolpanel refertothetroubleshooting section of...

Страница 14: ...he freezing cycle stops and the drive motor starts A CLEAN message will display on the LCD screen along with a 5 minute countdown timer If the button is pressed again the timer resets To exit the CLEA...

Страница 15: ...ld the blender shaft and turn the agitator counterclockwise b Loosenknobsholdingtheblendersplashshield assembly in place and remove the assembly 3 Remove the knobs on the front door Remove the blender...

Страница 16: ...r bleed valve by unscrewing the knob while holding the valve stem from behind Remove the compression spring and push the air bleed valve through the rear of the front door 4 Removethespigotthroughtheb...

Страница 17: ...he steel A Clean the rear seal surface at the back of the freezing cylinder B Using sanitizing solution and the large barrel brush provided sanitize the freezing cylinder by dipping the brush in the s...

Страница 18: ...with the manufacturer s instructions CAUTION Risk of Product Damage Avoid prolonged contact of sanitizer with machine parts Sanitizer may cause corrosion of stainless steel parts if there is prolonge...

Страница 19: ...again will change the value to 0 13 After entering 8 0 press SET to save this value The LCD will read CutOut Set OK 14 Press the SEL button The LCD will read CutOut amps 8 0 15 Press the SEL button t...

Страница 20: ...gerated cab E Place the mix pump switch in the ON position F Place a container under the spigot and open the spigot to allow the mix to flush out about 8 ounces 0 23 liters of sanitizing solution and...

Страница 21: ...he mix intake or pickup The right sideofthehoseisthemixdischarge Mixisdrawn up the pickup side of the hose and transferred through the discharge side to the machine Fig 3 10 B Air Operation The air co...

Страница 22: ...apter and bag adapter if applicable as an assembly from the mix container C Completely disassemble the hose assembly and the check valve Fig 3 11 Place hoses tee checkvalveassembly andpickuphoseadapte...

Страница 23: ...use When set all buttons on the control panel are disabled Follow the instructions below to lock the control panel A Press and hold the PUSH TO FREEZE button for at least 5 seconds B While still holdi...

Страница 24: ...Suction line temperature on the freezing cylinder and drive motor amps are available on the same screen to assist with setup and troubleshooting Aux Temp F This reading provides the ambient temperatu...

Страница 25: ...reat which the freezing cycle starts This value along with the CutOut value determines the range of temperatures or temperature window of the product Decreasing the temperature decreases the temperatu...

Страница 26: ...Hopper or 2 Hopper is selected for the Refriger setting Cab Off will not be shown on the IntelliTec menu Cab On If the Refriger value is set to Cabinet and the temperaturesensorinthecabinetfails thiss...

Страница 27: ...ollow the steps below to reposition the hose A Run cleaning solution through pump B Turn the pump off and relieve any pressure by opening the spigot C Grasp the pickup hose end of the mix pump hose wi...

Страница 28: ...ress and hold SEL button for 8 seconds While still holding the SEL button press the up arrow button The LCD Screen will read Display B Release both buttons C Press the left arrow button three 3 times...

Страница 29: ...for any unusual noise or condition and repair immediately B Monthly checks 1 Check drive belts for wear and tighten belts if necessary Refer to section 4 12 2 Check the condenser filter for dirt Refe...

Страница 30: ...Owner s Manual 513625 26 SU412 Model Machines...

Страница 31: ...r or from product breakdown Another common cause results from a restriction preventing mix fromenteringthefreezingcylinder Checkthemix in the hopper If the level mix is low add mix If there is a possi...

Страница 32: ...If the error persists contact your Authorized Stoelting Distributor for further assistance Error Code 9 High Pressure Cutout High Pressure Cutout Errors E9 are usually caused by a dirty or inefficien...

Страница 33: ...See Section 3 2 Low overrun setting 2 Raise overrun See Section 4 3 Low pump pressure 3 Check pump pressure 4 Large air pocket in barrel 4 Purge air from barrel 5 Auger turning counter clockwise 5 Ch...

Страница 34: ...case turn the pump off Draw 2 3 pints to reduce system pressure to zero Turn pump on Purge remaining air in mix bag and pick up hose Important before connecting the pick up hose to the mix bag remove...

Страница 35: ...iately disassemble and clean pump 1 Mix pump hose service life is exceeded 1 Remove mix pump hose Disconnect pump from power source Remove mix pump cover clamp Clean the rollers a small amount of soap...

Страница 36: ...Owner s Manual 513625 32 SU412 Model Machines...

Страница 37: ...Caution Rotating Blades 1 324200 Decal High Pressure Cut Out 1 324208 Decal Attention Refrigerant Leak Check 1 324346 Decal Caution Hazardous Moving Parts 1 324478 Decal Electrical Box L H 1 324509 D...

Страница 38: ...82019 Knob Front Door Black 4 624520 O Ring Air Bleed Valve Black 2 624614 O Ring Spigot Black 2 624678 O Ring Rear Seal Black 2 625314 O Ring Front Door Black 1 667868 Seal Rear Auger Orange 1 694200...

Страница 39: ...lender Agitator Collar SU412 1 417010 Grid Drip Tray Metal 1 521026 Blender Agitator SU412 1 674147 Blender Shaft 5 SU412 1 674174 Blender Shaft 7 6 SU412 1 674183 Blender Shaft 6 6 SU412 1 681518 Swi...

Страница 40: ...Cone Cab Check Valve 1 696152 Clip Lock Check Valve Cab 3 756067 Tubing 1 4 ID Clear Air Line 25 Increments Per Inch 13 756079 Tubing 3 8 ID Clear Mix Line 25 Increments Per Inch 24 756088 Tubing 1 2...

Страница 41: ...se obligations remedies are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Start Up and Training Checklist for the affected equipment b gives Stoelting pro...

Страница 42: ...ed to hoses piping or electrical equipment e Labor and travel charges due to return trips or waiting if the Authorized Stoelting Provider is prevented from promptly starting service work upon arrival...

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