Stoelting SU412 Скачать руководство пользователя страница 21

Owner’s Manual #513625 

15 

SU412 Model Machines

3.11 MIX INFORMATION

Mix can vary considerably from one manufacturer to 
another. Differences in the amount of butterfat content 
and quantity and quality of other ingredients have a 
direct bearing on the fi nished frozen product. A change 
in machine performance that cannot be explained by a 
technical problem may be related to the mix.

Proper product serving temperature varies from one 
manufacturer’s mix to another. Mixes should provide a 
satisfactory product in the 20°F to 24°F range. Diet and 
low-carb mixes typically freeze to proper consistency at 
higher temperatures.

When checking the temperature, stir the thermometer in 
the frozen product to get an accurate reading.

Old mix, or mix that has been stored at too high a tempera-
ture, can result in a fi nished product that is unsatisfactory. 
To retard bacteria growth in dairy based mixes, the best 
storage temperature range is between 33° to 38°F (0.5° 
to 3.3° C).

3.12 OPERATION OF MIX PUMP

The mix pump switch is located at the front of the machine. 
When a pump switch is placed in the ON position, the 
mix pump motor will start pumping mix into the freezing 
cylinder. When the set pressure is reached, the mix pump 
will shut off automatically. When the switch is placed in 
the OFF position, the mix pump will not operate.

NOTE

The mix pump motor is equipped with an internal 
overload that will “trip”, disabling the pump when 
the motor is overloaded. Consult the trouble shoot-
ing section for corrective information. The internal 
overload will automatically reset after cooling. If 
the condition continues, contact a qualifi ed service 
person.

A. 

Mix Operation: The peristaltic mix pump contains 
one continuous mix pump hose. When looking at 
the face of the peristaltic mix pump, the left side 
of the hose is the mix intake or pickup. The right 
side of the hose is the mix discharge. Mix is drawn 
up the pickup side of the hose and transferred 
through the discharge side to the machine (Fig. 
3-10).

B. 

Air Operation: The air compressor operates 
whenever the peristaltic mix pump is running. 
Air enters through a check valve on the piston 
downstroke. The air is discharged through a 
second check valve, on the piston upstroke. The 
air and mix join at the tee and then travel to the 
machine.

C. 

The overrun adjustment is preset at the factory. 
If an adjustment becomes necessary, refer to 
Section 4.

3.13 MIX PUMP CLEANING

NOTICE

Any cleaning procedure must always be followed 
by sanitizing before fi lling machine with mix. (Refer 
to section 3.3)

The mix pump is approved for CIP (clean in place). It is 
thoroughly cleaned when the detergent solution is pumped 
through the machine. We recommend completely disas-
sembling the pump and disconnecting tubing every 14 
days for inspection of parts to confi rm the CIP has been 
properly performed. If any residue is detected, clean or 
replace those parts as outlined below.

A. 

Place the Main Power OFF/ON and Freezing 
Cylinder OFF/ON switches in the ON position 
and press the CLEAN button. Allow the auger to 
agitate for 5 to 10 minutes.

B. 

Remove the suction tube from the mix container. 
Open the spigot to remove the mix remaining in 
the freezing cylinder.

C. 

Pump 2 gallons (7.5 liters) of potable water through 
machine until the water comming out of the spigot 
is clear.

D. 

Pump 2 gallons (7.5 liters) of 90° to 110°F (32°C 
to 43°C) detergent solution through the machine. 
The use of soft water is recommended, along with 
dishwashing detergents such as “Joy,” “Dawn,” 
or equivalent.

E. 

Place the mix pump switch in the OFF position. 
Open the spigot to relieve the remaining pressure.

F. 

Press the CLEAN button to stop the auger and 
place the Main Power OFF/ON and Freezing 
Cylinder OFF/ON switches in the OFF position.

Figure 3-10 Mix Pump Hose Routing

Air Line

Mix 

Intake

Mix

Discharge

3-way 

Tee

Air/Mix to 

Freezing 

Cylinder

Содержание SU412

Страница 1: ...Model SU412 OPERATORS MANUAL Manual No 513625 Rev 4...

Страница 2: ......

Страница 3: ...built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or q...

Страница 4: ...ecific safety information the following safety defini tions are provided to assist the reader The purpose of safety symbols is to attract your at tention to possible dangers The safety symbols and the...

Страница 5: ...ting Controls and Indicators 7 3 3 Emptying the Freezing Cylinder 9 3 4 Disassembly of Machine Parts 9 A Remove Blender 9 B Remove Front Door 10 C Remove Auger 10 D Pump Hose Disassembly 10 3 5 Cleani...

Страница 6: ...rrun Adjustment 22 4 9 Mix Pump Hose Reposition 23 4 10 Mix Pump Hose Replacement 23 4 11 Cab Temperature Adjustment 24 4 12 Drive Belt Tension Adjustment 24 4 13 Condenser Cleaning Air Cooled Freezer...

Страница 7: ...machine It is equipped with fully automatic controls to provide a uniform product This manual is designed to assistqualifiedservicepersonnelandoperatorswithinstal lation operationandmaintenanceoftheS...

Страница 8: ...VAC 60Hz circuit ampacity 19A minimum overcurrent protection device 30A maximum Compressor 11 000 Btu hr Scroll Compressor Drive Motor 3 4 hp Air Flow Air cooled units require 3 7 6 cm air space on b...

Страница 9: ...ise the carrier within 10 days and request inspection The customer must place a claim for damages and or short ages in shipment with the carrier Stoelting Inc cannot make any claims against the carrie...

Страница 10: ...the left side of the mix line manifold using a small hose clamp Be careful not to twist the mix hose 7 Turn the pump on 8 Allow the remaining 6 15cm of tubing to feed through pump until the hose adap...

Страница 11: ...em BCS withThree Bags optional kit The position of the three bags in the mix container is im portant The bag that is connected nearest the outlet of the manifold drains last and should be placed at th...

Страница 12: ...f the tubing to a manifold adapter Securewithalargehose clamp 3 Push the manifold adapter with spring and valve into the left port nearest the manifold outlet of the mix inlet manifold and secure with...

Страница 13: ...perating control Refer to Figure 3 1 for the location of the operating controls on the machine For the information regarding error codes displayedonthecontrolpanel refertothetroubleshooting section of...

Страница 14: ...he freezing cycle stops and the drive motor starts A CLEAN message will display on the LCD screen along with a 5 minute countdown timer If the button is pressed again the timer resets To exit the CLEA...

Страница 15: ...ld the blender shaft and turn the agitator counterclockwise b Loosenknobsholdingtheblendersplashshield assembly in place and remove the assembly 3 Remove the knobs on the front door Remove the blender...

Страница 16: ...r bleed valve by unscrewing the knob while holding the valve stem from behind Remove the compression spring and push the air bleed valve through the rear of the front door 4 Removethespigotthroughtheb...

Страница 17: ...he steel A Clean the rear seal surface at the back of the freezing cylinder B Using sanitizing solution and the large barrel brush provided sanitize the freezing cylinder by dipping the brush in the s...

Страница 18: ...with the manufacturer s instructions CAUTION Risk of Product Damage Avoid prolonged contact of sanitizer with machine parts Sanitizer may cause corrosion of stainless steel parts if there is prolonge...

Страница 19: ...again will change the value to 0 13 After entering 8 0 press SET to save this value The LCD will read CutOut Set OK 14 Press the SEL button The LCD will read CutOut amps 8 0 15 Press the SEL button t...

Страница 20: ...gerated cab E Place the mix pump switch in the ON position F Place a container under the spigot and open the spigot to allow the mix to flush out about 8 ounces 0 23 liters of sanitizing solution and...

Страница 21: ...he mix intake or pickup The right sideofthehoseisthemixdischarge Mixisdrawn up the pickup side of the hose and transferred through the discharge side to the machine Fig 3 10 B Air Operation The air co...

Страница 22: ...apter and bag adapter if applicable as an assembly from the mix container C Completely disassemble the hose assembly and the check valve Fig 3 11 Place hoses tee checkvalveassembly andpickuphoseadapte...

Страница 23: ...use When set all buttons on the control panel are disabled Follow the instructions below to lock the control panel A Press and hold the PUSH TO FREEZE button for at least 5 seconds B While still holdi...

Страница 24: ...Suction line temperature on the freezing cylinder and drive motor amps are available on the same screen to assist with setup and troubleshooting Aux Temp F This reading provides the ambient temperatu...

Страница 25: ...reat which the freezing cycle starts This value along with the CutOut value determines the range of temperatures or temperature window of the product Decreasing the temperature decreases the temperatu...

Страница 26: ...Hopper or 2 Hopper is selected for the Refriger setting Cab Off will not be shown on the IntelliTec menu Cab On If the Refriger value is set to Cabinet and the temperaturesensorinthecabinetfails thiss...

Страница 27: ...ollow the steps below to reposition the hose A Run cleaning solution through pump B Turn the pump off and relieve any pressure by opening the spigot C Grasp the pickup hose end of the mix pump hose wi...

Страница 28: ...ress and hold SEL button for 8 seconds While still holding the SEL button press the up arrow button The LCD Screen will read Display B Release both buttons C Press the left arrow button three 3 times...

Страница 29: ...for any unusual noise or condition and repair immediately B Monthly checks 1 Check drive belts for wear and tighten belts if necessary Refer to section 4 12 2 Check the condenser filter for dirt Refe...

Страница 30: ...Owner s Manual 513625 26 SU412 Model Machines...

Страница 31: ...r or from product breakdown Another common cause results from a restriction preventing mix fromenteringthefreezingcylinder Checkthemix in the hopper If the level mix is low add mix If there is a possi...

Страница 32: ...If the error persists contact your Authorized Stoelting Distributor for further assistance Error Code 9 High Pressure Cutout High Pressure Cutout Errors E9 are usually caused by a dirty or inefficien...

Страница 33: ...See Section 3 2 Low overrun setting 2 Raise overrun See Section 4 3 Low pump pressure 3 Check pump pressure 4 Large air pocket in barrel 4 Purge air from barrel 5 Auger turning counter clockwise 5 Ch...

Страница 34: ...case turn the pump off Draw 2 3 pints to reduce system pressure to zero Turn pump on Purge remaining air in mix bag and pick up hose Important before connecting the pick up hose to the mix bag remove...

Страница 35: ...iately disassemble and clean pump 1 Mix pump hose service life is exceeded 1 Remove mix pump hose Disconnect pump from power source Remove mix pump cover clamp Clean the rollers a small amount of soap...

Страница 36: ...Owner s Manual 513625 32 SU412 Model Machines...

Страница 37: ...Caution Rotating Blades 1 324200 Decal High Pressure Cut Out 1 324208 Decal Attention Refrigerant Leak Check 1 324346 Decal Caution Hazardous Moving Parts 1 324478 Decal Electrical Box L H 1 324509 D...

Страница 38: ...82019 Knob Front Door Black 4 624520 O Ring Air Bleed Valve Black 2 624614 O Ring Spigot Black 2 624678 O Ring Rear Seal Black 2 625314 O Ring Front Door Black 1 667868 Seal Rear Auger Orange 1 694200...

Страница 39: ...lender Agitator Collar SU412 1 417010 Grid Drip Tray Metal 1 521026 Blender Agitator SU412 1 674147 Blender Shaft 5 SU412 1 674174 Blender Shaft 7 6 SU412 1 674183 Blender Shaft 6 6 SU412 1 681518 Swi...

Страница 40: ...Cone Cab Check Valve 1 696152 Clip Lock Check Valve Cab 3 756067 Tubing 1 4 ID Clear Air Line 25 Increments Per Inch 13 756079 Tubing 3 8 ID Clear Mix Line 25 Increments Per Inch 24 756088 Tubing 1 2...

Страница 41: ...se obligations remedies are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Start Up and Training Checklist for the affected equipment b gives Stoelting pro...

Страница 42: ...ed to hoses piping or electrical equipment e Labor and travel charges due to return trips or waiting if the Authorized Stoelting Provider is prevented from promptly starting service work upon arrival...

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