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Installation Guide 

 

Step 1 Running Line Sets: 

* If the freezer is water-cooled, proceed to 

Step 2 Running Electrical Connections

.

 

* Line sets are not supplied with the freezer. 
* The lines sets can be installed prior to receiving the custard freezer. 
 
1) An air-cooled freezer requires a remote condensing unit and line set for each freezing cylinder. The 
line sets must be 3/8” for the liquid line and 7/8” for the suction line (The M202 suction line needs 
5/8”). When running the line sets, each 10’ of 

vertical

 rise, install a p-trap in the suction line. For every 

horizontal

 line set run, pitch the suction line towards the compressor to assist with oil returning back to 

the compressor. 
 
2) After the line set is installed, perform a thorough leak test. Malfunctions of the equipment due to 
leaks in the line set are not covered by the Stoelting/Ross warranty. 
 
3) Insulate the suction line with a minimum of 3/8” wall thickness or the wall thickness required by local 
code. In humid areas, use thicker insulation. In areas that are exposed to extreme temperatures, insulate 
the liquid line to prevent excessive sub cooling or heating of the liquid refrigerant. Fasten all lines 
securely along ceilings, walls and roofs. Avoid creating any type of kink in the lines. The Stoelting/Ross 
warranty does not cover malfunctions or capacity issues with equipment caused by kinks in the line sets. 
 
4) Use good piping practices when installing line sets. Seal the ends of the line sets during installation to 
prevent exposure to the atmosphere and foreign objects. Blow the lines out with dry nitrogen to remove 
any debris that might be in the line sets. When running line sets through a wall or roof, mark the lines to 
eliminate confusion as to which line set is running to which cylinder. 
Example: Mark the liquid and suction lines with the respective cylinder number. Facing the front of the 
freezer, cylinders are numbered left to right. 
 
5) When brazing the joints, purge dry nitrogen through the lines to minimize oxidation of copper inside 
of the lines. The Stoelting/Ross warranty does not cover problems with the refrigeration system that are 
caused by oxidized material in the lines. 
 

Step 2 Running Electrical Connections: 

 
1) The freezer requires a separate electrical connection for each freezing cylinder. Refer to the 
nameplate on the freezer for proper electrical supply. Each freezing cylinder has its own electrical 
system and condenser so if one cylinder fails, the other cylinder will still be operational. 
*An air-cooled freezer needs 

two

 circuits for each freezing cylinder, one for the remote condensing unit 

and one for the freezing cylinder. 
*A water-cooled freezer needs one circuit for each freezing cylinder. 
 
2) The electrical boxes are located behind the lower front panel. Labels indicate which cylinder each 
electrical box powers. No pigtails are supplied with the freezer or condensing unit. 
 
3) If the condensing unit is on the roof or ground, a quick disconnect box needs to be installed to provide 
power. 
 

Содержание M202A

Страница 1: ...Model M202A Ser 0 25244 OPERATORS MANUAL Manual No 513614 Rev 5...

Страница 2: ......

Страница 3: ...built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or q...

Страница 4: ...ecific safety information the following safety defini tions are provided to assist the reader The purpose of safety symbols is to attract your at tention to possible dangers The safety symbols and the...

Страница 5: ...00 57 1 Each Barrel Cleaning Brush Part BR 0030 1 Each Barrel Brush Handle Part BR 0035 4 Each 6 Casters Standard on Water Cooled Units 4 Each 6 Adjustable Stainless Steel Legs Std on Air Cooled Units...

Страница 6: ...of Hex Drive Anti Seize on the hex end of the beater shaft 2 Starting on the end of the beater shaft with the square tip place a metal spring arched up ward over the two pins closest to the end Place...

Страница 7: ...tion switch on the front of the machine is turned OFF the front control knob is to be in the OFF position 2 Remove the front gate and replace with splash guard Secure with wing nut The splashguard di...

Страница 8: ...exture Note If a growling noise comes from the machine during this procedure it may be an indication that there is not enough mix entering the barrel In crease the flow slightly by adjusting the flow...

Страница 9: ...t for approx 20 minutes This al lows the barrel enough time to warm before drain ing the remaining mix from the hopper 3 Take a sanitized bucket and place it at the opening of the front plate 4 Turn t...

Страница 10: ...2 Remove the front gate and front plate for washing Remove the o ring from the front plate Remove front bushing from beater shaft 3 Lay the washed parts out on a sanitized counter for air drying With...

Страница 11: ...tard is used 12 Return to the sink and wash each part Place in a rinse tank and then a sanitizing tank with a proper dilution of an approved sanitizer Cleaning and Disassembly NEVER USE HOT WATER ANY...

Страница 12: ......

Страница 13: ...tremely important that the following instructions be followed exactly each time the machine is disassembled for cleaning as part of nightly shutdown procedures Ross s makes no warranties expressed or...

Страница 14: ......

Страница 15: ...are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written notice...

Страница 16: ...001 1332808 2...

Страница 17: ...s when installing line sets Seal the ends of the line sets during installation to prevent exposure to the atmosphere and foreign objects Blow the lines out with dry nitrogen to remove any debris that...

Страница 18: ...ale connector is 1 4 OD Solder a 5 16 line to the water valve inlet using silver solder the M202 requires a 1 4 line Install a shutoff valve in the water inlet line The drain connection is 1 1 2 Run a...

Страница 19: ...gram 6 Use an Allen wrench to open the shut off valves and release some of the nitrogen charge in the condensing unit The shut off valves are located on the outside of the condensing unit If no nitrog...

Страница 20: ...sters will be in a box located in the hopper pan A set of casters includes two casters with locks and two casters without locks Screw the casters into the threaded holes and tighten them using a pair...

Страница 21: ...ut leads going to the motor from the drive C Change the leads inside the motor electrical box 6 Check the refrigeration systems for leaks When pressurizing the system turn the refrigeration switch to...

Страница 22: ...suction line at the compressor and make sure the pressure is 25 psi Adjust the crankcase pressure regulator CPR if the pressure is not correct Remove threaded brass cap on the front of the CPR and ad...

Страница 23: ...er for the condensing unit 4 The refrigeration system for that barrel is set to warm for the mix Contact Ross service department and a technician can help adjust system properly 5 Condenser on remote...

Страница 24: ...ed in hopper is too warm 1 Make sure the hopper switch is on 2 Ranco temperature control located on the service side of the machine is set to warm Refer to the operating manual for proper settings 3 I...

Страница 25: ...d to check that the breaker for that outlet has not tripped If the breaker has tripped then reset and check dipping cabinet if it is running 2 Check condenser coil and make sure not plugged with dust...

Страница 26: ......

Страница 27: ...___ Diff 1 degree ________ Mode CL ________ Hold Cycle Temperature Control Note Temperature setting may be adjusted for your particular settings Stage 1 Factory Settings Your Settings F C F ________ T...

Страница 28: ...__________ Note each machine will differ slightly in preferred setting Condensing Unit Settings Air Cooled Units Location on each condensing unit Danfoss Head Pressure Control Adjustable at 255 PSIG H...

Страница 29: ...APPLICABLE The coils on the hopper dipping cabinet and remote condenser need to be cleaned to ensure proper airflow Use compressed air to clean the condensers Blow the air in the opposite direction of...

Страница 30: ......

Страница 31: ...ually Qty Front Wear Bushing X 2 C 2000 40 Large O Ring X 2 624782 Double Lip Shaft Seal X 2 SL 0010 KO Dirt Blaster Condenser Cleaner X 1 BL 0030 Blades X 16 C 2000 51 To order the replacement parts...

Страница 32: ......

Страница 33: ...enoid Barrel Refrigeration Solenoid Lemon Ice Option PUR Keyed Beater Switch Refrigeration Switch Barrel Hold Temp Control 240V COM Hopper Temp Control Lemon Ice Switch Pilot Light 240V COM L1 L2 L3 O...

Страница 34: ...off Valve Low Pressure Tap Head Pressure Regulator Set at 255 PSIG Differential Pressure Regulator Remote Air Cooled Condensing Unit 1 2 P High Pressure Switch Open 400 PSIG Close 300 PSIG 3 8 Pressur...

Страница 35: ...ater lines flushed before connection W C Checked pressures on high side suction side and barrel Proper water and drain size W C Refrigeration level during operation clear sight glass Proper clearance...

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