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4) Do not turn on the power to the freezer or the condensing unit until the refrigeration lines have been 
connected and the system has been charged with refrigerant. Label the circuit breakers with information 
regarding which cylinder and condensing unit the breaker is designated for to prevent confusion if 
power ever needs to be shut off. 
 
5) When connecting power to the freezer, run the line under the freezer and through the bottom of the 
electrical box. Remove the electrical box cover by loosening the four screws. The screws do not have to 
be removed. Connect the power to the 4-circuit terminal strip. The 4-circuit terminal strip is labeled L1, 
L2, L3, and GND. After connections are made, place the cover on the electrical box, but do not tighten 
the cover (for single-phase freezers the cover can be tightened). The electrical box may need to be 
accessed when checking for proper rotation of the motor. 
 

 

Step 3 Plumbing Connections: 
 

1) On water-cooled freezers, the water inlet is a standard garden hose connection and the water outlet is 
5/8” OD copper tubing. The connections are located at the back of the freezer. Remove the rear panel to 
access the connections. Run the plumbing under the freezer frame. Water-cooled freezers use 
approximately 3 gallons of 75°F water per minute while in use (the M202 uses 2 gallons per minute). 
The freezer does not use any water when not in use. 
 
2) The freezer is equipped with a dipping trough that requires a water inlet line and a drain line. The 
water inlet has a 5/16” OD brass female connector (the M202 female connector is 1/4” OD). Solder a 
5/16” line to the water valve inlet using silver solder (the M202 requires a 1/4” line). Install a shutoff 
valve in the water inlet line. The drain connection is 1-1/2”. Run a drain line from the trough to a drain 
on the floor. Leave enough slack in the drain line so that the lower front panel can be easily removed for 
service. 
 
3) If the freezer is equipped with the hopper faucet option, run the hopper faucet tubing to the dipping 
trough inlet and install a T. This will supply water needed for the hopper faucet and the water valve for 
the dipping trough. 
 

Step 4 Receiving and Installing Remote Condensing Units: 

* The remote condensing units may be sent prior to delivery of the freezer. 
* The freezer requires one remote condensing unit per cylinder. 

 

1) Upon arrival, check the entire remote condenser units for any damage that may have occurred during 
transit. With the method of packaging used, the remote condensers should arrive in excellent condition. 

The carrier is responsible for all damage in transit, whether visible or concealed

. Do not pay the 

freight bill until the remote condenser units have been checked for damage. Have the carrier note any 
visible damage on the freight bill. If concealed damage or a shortage is found later, advise the carrier 
within 10 days and request inspection. The customer must place a claim for damages and/or shortages in 
shipment with the carrier. Stoelting cannot make any claims against the carrier. 
 
2) Remove cardboard covering off the condensing units. 
 
3) Place the condensing units in their predetermined location, either on the roof or on the ground. A 
crane or forklift will be needed if the units will be placed on a roof. The condensing units weigh 
approximately 200 lbs. each. 
 

Содержание M202A

Страница 1: ...Model M202A Ser 0 25244 OPERATORS MANUAL Manual No 513614 Rev 5...

Страница 2: ......

Страница 3: ...built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or q...

Страница 4: ...ecific safety information the following safety defini tions are provided to assist the reader The purpose of safety symbols is to attract your at tention to possible dangers The safety symbols and the...

Страница 5: ...00 57 1 Each Barrel Cleaning Brush Part BR 0030 1 Each Barrel Brush Handle Part BR 0035 4 Each 6 Casters Standard on Water Cooled Units 4 Each 6 Adjustable Stainless Steel Legs Std on Air Cooled Units...

Страница 6: ...of Hex Drive Anti Seize on the hex end of the beater shaft 2 Starting on the end of the beater shaft with the square tip place a metal spring arched up ward over the two pins closest to the end Place...

Страница 7: ...tion switch on the front of the machine is turned OFF the front control knob is to be in the OFF position 2 Remove the front gate and replace with splash guard Secure with wing nut The splashguard di...

Страница 8: ...exture Note If a growling noise comes from the machine during this procedure it may be an indication that there is not enough mix entering the barrel In crease the flow slightly by adjusting the flow...

Страница 9: ...t for approx 20 minutes This al lows the barrel enough time to warm before drain ing the remaining mix from the hopper 3 Take a sanitized bucket and place it at the opening of the front plate 4 Turn t...

Страница 10: ...2 Remove the front gate and front plate for washing Remove the o ring from the front plate Remove front bushing from beater shaft 3 Lay the washed parts out on a sanitized counter for air drying With...

Страница 11: ...tard is used 12 Return to the sink and wash each part Place in a rinse tank and then a sanitizing tank with a proper dilution of an approved sanitizer Cleaning and Disassembly NEVER USE HOT WATER ANY...

Страница 12: ......

Страница 13: ...tremely important that the following instructions be followed exactly each time the machine is disassembled for cleaning as part of nightly shutdown procedures Ross s makes no warranties expressed or...

Страница 14: ......

Страница 15: ...are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written notice...

Страница 16: ...001 1332808 2...

Страница 17: ...s when installing line sets Seal the ends of the line sets during installation to prevent exposure to the atmosphere and foreign objects Blow the lines out with dry nitrogen to remove any debris that...

Страница 18: ...ale connector is 1 4 OD Solder a 5 16 line to the water valve inlet using silver solder the M202 requires a 1 4 line Install a shutoff valve in the water inlet line The drain connection is 1 1 2 Run a...

Страница 19: ...gram 6 Use an Allen wrench to open the shut off valves and release some of the nitrogen charge in the condensing unit The shut off valves are located on the outside of the condensing unit If no nitrog...

Страница 20: ...sters will be in a box located in the hopper pan A set of casters includes two casters with locks and two casters without locks Screw the casters into the threaded holes and tighten them using a pair...

Страница 21: ...ut leads going to the motor from the drive C Change the leads inside the motor electrical box 6 Check the refrigeration systems for leaks When pressurizing the system turn the refrigeration switch to...

Страница 22: ...suction line at the compressor and make sure the pressure is 25 psi Adjust the crankcase pressure regulator CPR if the pressure is not correct Remove threaded brass cap on the front of the CPR and ad...

Страница 23: ...er for the condensing unit 4 The refrigeration system for that barrel is set to warm for the mix Contact Ross service department and a technician can help adjust system properly 5 Condenser on remote...

Страница 24: ...ed in hopper is too warm 1 Make sure the hopper switch is on 2 Ranco temperature control located on the service side of the machine is set to warm Refer to the operating manual for proper settings 3 I...

Страница 25: ...d to check that the breaker for that outlet has not tripped If the breaker has tripped then reset and check dipping cabinet if it is running 2 Check condenser coil and make sure not plugged with dust...

Страница 26: ......

Страница 27: ...___ Diff 1 degree ________ Mode CL ________ Hold Cycle Temperature Control Note Temperature setting may be adjusted for your particular settings Stage 1 Factory Settings Your Settings F C F ________ T...

Страница 28: ...__________ Note each machine will differ slightly in preferred setting Condensing Unit Settings Air Cooled Units Location on each condensing unit Danfoss Head Pressure Control Adjustable at 255 PSIG H...

Страница 29: ...APPLICABLE The coils on the hopper dipping cabinet and remote condenser need to be cleaned to ensure proper airflow Use compressed air to clean the condensers Blow the air in the opposite direction of...

Страница 30: ......

Страница 31: ...ually Qty Front Wear Bushing X 2 C 2000 40 Large O Ring X 2 624782 Double Lip Shaft Seal X 2 SL 0010 KO Dirt Blaster Condenser Cleaner X 1 BL 0030 Blades X 16 C 2000 51 To order the replacement parts...

Страница 32: ......

Страница 33: ...enoid Barrel Refrigeration Solenoid Lemon Ice Option PUR Keyed Beater Switch Refrigeration Switch Barrel Hold Temp Control 240V COM Hopper Temp Control Lemon Ice Switch Pilot Light 240V COM L1 L2 L3 O...

Страница 34: ...off Valve Low Pressure Tap Head Pressure Regulator Set at 255 PSIG Differential Pressure Regulator Remote Air Cooled Condensing Unit 1 2 P High Pressure Switch Open 400 PSIG Close 300 PSIG 3 8 Pressur...

Страница 35: ...ater lines flushed before connection W C Checked pressures on high side suction side and barrel Proper water and drain size W C Refrigeration level during operation clear sight glass Proper clearance...

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