Stoelting M202A Скачать руководство пользователя страница 20

Step 5 Receiving the Custard Freezer: 

 
1) Upon arrival, check the entire freezer for any damage that may have occurred during transit. With the 
method of packaging used, the freezer should arrive in excellent condition. 

The carrier is responsible 

for all damage in transit, whether visible or concealed

. Do not pay the freight bill until the freezer has 

been checked for damage. Have the carrier note any visible damage on the freight bill. If concealed 
damage or a shortage is found later, advise the carrier within 10 days and request inspection. The 
customer must place a claim for damages and/or shortages in shipment with the carrier. Stoelting cannot 
make any claims against the carrier. 
 
2) Remove the top of the crate using a hammer or pry bar. 
 
3) Remove the eight lag bolts from the freezer using a 1/2” ratchet. Remove the front and rear crate 
walls. 
 
4) Remove the four lag bolts located inside the left and right crate walls using 1/2” ratchet. Remove the 
left and right crate walls. 
 
5) Remove the plastic wrapping on the freezer. Remove the lower front and back panel on the freezer. 
 
6) Remove the four lag bolts located inside freezer on the frame with a 9/16” ratchet. Remove the two 
lag bolts that hold the skid together with a 9/16” socket.  
 
7) If the freezer has the shipping casters or if it is water-cooled, the casters will be in a box located in the 
hopper pan. A set of casters includes two casters with locks and two casters without locks. Screw the 
casters into the threaded holes and tighten them using a pair of channel locks. After installing the 
casters, knock out bottom 4” x 4” of the freezer skid. 
* If the freezer does not come with casters, install the stainless steel legs. The legs are located in the 
hopper pan on top of the freezer. After installing the legs, use a pallet jack to move freezer into place. 
 
8) Put front and back panels on the freezer. 
 

Step 6 Setting In Place and Making Freezer Connections: 

 
1) Roll the freezer into the desired location. Leave adequate space around the freezer for the removal of 
service panels. Remove the left, right, back and lower front service panels. 
* After the refrigeration lines are connected, air-cooled freezers cannot be moved. 
 
2) Use a pallet jack or floor jack to lift the front of the freezer, remove the two shipping casters with a 
pair of channel locks, and install the stainless steel legs. Make sure the legs are adjusted all the way in, 
and screw two of the legs into the frame. Secure them tightly using channel locks. Repeat with the back 
of the freezer. 
* If the freezer is water-cooled, casters are standard with freezer. 
 

 

3) Accurate leveling is necessary to ensure proper operation. Place a bubble level on top of the freezer at 
each corner to check for level condition. If adjustment is necessary, level the freezer by turning the 
bottom part of each leg or caster in or out.

 

 

Содержание M202A

Страница 1: ...Model M202A Ser 0 25244 OPERATORS MANUAL Manual No 513614 Rev 5...

Страница 2: ......

Страница 3: ...built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or q...

Страница 4: ...ecific safety information the following safety defini tions are provided to assist the reader The purpose of safety symbols is to attract your at tention to possible dangers The safety symbols and the...

Страница 5: ...00 57 1 Each Barrel Cleaning Brush Part BR 0030 1 Each Barrel Brush Handle Part BR 0035 4 Each 6 Casters Standard on Water Cooled Units 4 Each 6 Adjustable Stainless Steel Legs Std on Air Cooled Units...

Страница 6: ...of Hex Drive Anti Seize on the hex end of the beater shaft 2 Starting on the end of the beater shaft with the square tip place a metal spring arched up ward over the two pins closest to the end Place...

Страница 7: ...tion switch on the front of the machine is turned OFF the front control knob is to be in the OFF position 2 Remove the front gate and replace with splash guard Secure with wing nut The splashguard di...

Страница 8: ...exture Note If a growling noise comes from the machine during this procedure it may be an indication that there is not enough mix entering the barrel In crease the flow slightly by adjusting the flow...

Страница 9: ...t for approx 20 minutes This al lows the barrel enough time to warm before drain ing the remaining mix from the hopper 3 Take a sanitized bucket and place it at the opening of the front plate 4 Turn t...

Страница 10: ...2 Remove the front gate and front plate for washing Remove the o ring from the front plate Remove front bushing from beater shaft 3 Lay the washed parts out on a sanitized counter for air drying With...

Страница 11: ...tard is used 12 Return to the sink and wash each part Place in a rinse tank and then a sanitizing tank with a proper dilution of an approved sanitizer Cleaning and Disassembly NEVER USE HOT WATER ANY...

Страница 12: ......

Страница 13: ...tremely important that the following instructions be followed exactly each time the machine is disassembled for cleaning as part of nightly shutdown procedures Ross s makes no warranties expressed or...

Страница 14: ......

Страница 15: ...are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written notice...

Страница 16: ...001 1332808 2...

Страница 17: ...s when installing line sets Seal the ends of the line sets during installation to prevent exposure to the atmosphere and foreign objects Blow the lines out with dry nitrogen to remove any debris that...

Страница 18: ...ale connector is 1 4 OD Solder a 5 16 line to the water valve inlet using silver solder the M202 requires a 1 4 line Install a shutoff valve in the water inlet line The drain connection is 1 1 2 Run a...

Страница 19: ...gram 6 Use an Allen wrench to open the shut off valves and release some of the nitrogen charge in the condensing unit The shut off valves are located on the outside of the condensing unit If no nitrog...

Страница 20: ...sters will be in a box located in the hopper pan A set of casters includes two casters with locks and two casters without locks Screw the casters into the threaded holes and tighten them using a pair...

Страница 21: ...ut leads going to the motor from the drive C Change the leads inside the motor electrical box 6 Check the refrigeration systems for leaks When pressurizing the system turn the refrigeration switch to...

Страница 22: ...suction line at the compressor and make sure the pressure is 25 psi Adjust the crankcase pressure regulator CPR if the pressure is not correct Remove threaded brass cap on the front of the CPR and ad...

Страница 23: ...er for the condensing unit 4 The refrigeration system for that barrel is set to warm for the mix Contact Ross service department and a technician can help adjust system properly 5 Condenser on remote...

Страница 24: ...ed in hopper is too warm 1 Make sure the hopper switch is on 2 Ranco temperature control located on the service side of the machine is set to warm Refer to the operating manual for proper settings 3 I...

Страница 25: ...d to check that the breaker for that outlet has not tripped If the breaker has tripped then reset and check dipping cabinet if it is running 2 Check condenser coil and make sure not plugged with dust...

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Страница 27: ...___ Diff 1 degree ________ Mode CL ________ Hold Cycle Temperature Control Note Temperature setting may be adjusted for your particular settings Stage 1 Factory Settings Your Settings F C F ________ T...

Страница 28: ...__________ Note each machine will differ slightly in preferred setting Condensing Unit Settings Air Cooled Units Location on each condensing unit Danfoss Head Pressure Control Adjustable at 255 PSIG H...

Страница 29: ...APPLICABLE The coils on the hopper dipping cabinet and remote condenser need to be cleaned to ensure proper airflow Use compressed air to clean the condensers Blow the air in the opposite direction of...

Страница 30: ......

Страница 31: ...ually Qty Front Wear Bushing X 2 C 2000 40 Large O Ring X 2 624782 Double Lip Shaft Seal X 2 SL 0010 KO Dirt Blaster Condenser Cleaner X 1 BL 0030 Blades X 16 C 2000 51 To order the replacement parts...

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Страница 33: ...enoid Barrel Refrigeration Solenoid Lemon Ice Option PUR Keyed Beater Switch Refrigeration Switch Barrel Hold Temp Control 240V COM Hopper Temp Control Lemon Ice Switch Pilot Light 240V COM L1 L2 L3 O...

Страница 34: ...off Valve Low Pressure Tap Head Pressure Regulator Set at 255 PSIG Differential Pressure Regulator Remote Air Cooled Condensing Unit 1 2 P High Pressure Switch Open 400 PSIG Close 300 PSIG 3 8 Pressur...

Страница 35: ...ater lines flushed before connection W C Checked pressures on high side suction side and barrel Proper water and drain size W C Refrigeration level during operation clear sight glass Proper clearance...

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