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Still LiftRunner B frames, Оригинальное руководство пользователя


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Table of contents

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Hydraulic connection to the trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Connecting the plug connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Disconnecting the plug connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Connection assembly for the electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Electrical system error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Assembling the articulated steering system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Assembling the articulated steering system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Installing and removing the compensating hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Installing and removing the hinged tiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Safety regulations when driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Driving over ramps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Reverse travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Steering angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Roadways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Minimum aisle widths for B frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

6 Maintenance

Safety regulations for maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Maintenance instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Working on the hydraulic equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Checking the hydraulic system for leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Maintenance intervals for B frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

7 Technical data

B frames - single loadable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
B frames - triple loadable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

50988046101 EN - 02/2017

III

Содержание LiftRunner B frames

Страница 1: ...Original instructions Liftrunner B frames for tugger trains 50988046101 EN 02 2017 ...

Страница 2: ......

Страница 3: ...of units and hydraulic oil 7 2 Introduction Use of the tugger train 10 Intended use 10 Improper use 10 Requirements for the tow tractor 11 Residual risk 12 Residual risk 12 Danger to employees 12 3 Safety Definition of terms used for responsible persons 16 Personnel 16 Operating company 16 Specialist 17 Basic principles for safe operation 17 Warning regarding non original parts 17 Changes and retro...

Страница 4: ...36 Rigid tiller hinged tiller and compensating hinge 2 2 frames 37 Labelling points 38 Identification plate 38 Position 39 Tugger train combinations 40 Overview 40 Hydraulic system 41 Electrical system 43 B frames and E frames with articulated steering system 45 Mixing B or E frames with autarkic E frames 45 Mixing B C and E frames 46 5 Operation Commissioning the B frames 48 Testing before initial...

Страница 5: ...nge 72 Installing and removing the hinged tiller 73 Driving 77 Safety regulations when driving 77 Driving over ramps 78 Reverse travel 79 Steering angle 80 Roadways 81 Minimum aisle widths for B frames 81 6 Maintenance Safety regulations for maintenance 88 General information 88 Maintenance instructions 88 Personnel qualifications 89 Working on the hydraulic equipment 89 Checking the hydraulic syst...

Страница 6: ......

Страница 7: ...1 Foreword ...

Страница 8: ... operators The operating instructions are not intended to be a technical or service manual For technical or maintenance issues that are not covered in these operating instructions please contact your authorised service centre Manufactured by LR Intralogistik GmbH Siemensstraße 15 84109 Wörth an der Isar Germany Distribution and service by STILL GmbH Berzeliusstr 4 22113 Hamburg Germany 2 509880461...

Страница 9: ...hts These instructions must not be reproduced translated or made accessible to third par ties including as excerpts except with the express written approval of the manufacturer CE Symbol CE labelling The manufacturer uses CE labelling to indi cate that the frame complies with the stan dards and regulations valid at the time the frame was placed on the market Compliance is confirmed by the issue of ...

Страница 10: ...er Isar We declare that the Device description Corresponding to these operating instructions Device type Corresponding to these operating instructions conforms to the latest version of the Machinery Directive 2006 42 EC Personnel authorised to compile the technical documents See EC declaration of conformity LR Intralogistik GmbH 4 50988046101 EN 02 2017 ...

Страница 11: ... must be strictly adhered to in order to prevent the risk of injuries CAUTION Indicates procedures that must be strictly adhered to in order to prevent material damage and or destruction NOTE For technical requirements that require special attention ENVIRONMENT NOTE To prevent environmental damage Terms and definitions Chassis The chassis is a trailer for picking up loads It is suitable for holding...

Страница 12: ...he self sufficient model is only available for E chassis Articulated steering system An articulated steering system consists of a rigid tiller and a hinged tiller The articulated steering system allows driving on ramps and stabilises the tugger train in the vertical plane prevents the frames from rocking Hinged tiller The hinged tiller connects two articulated frame steering rigs and the tow tracto...

Страница 13: ...NMENT NOTE The packaging material must be properly disposed of after delivery of the chassis Disposal of units and hydraulic oil It may be necessary to exchange units as part of maintenance work Exchanged units must then be disposed of A chassis is made of different materials Each of these materials must be disposed of treated or recycled in accordance with regional and national regulations ENVIRO...

Страница 14: ...1 Foreword Environmental considerations 8 50988046101 EN 02 2017 ...

Страница 15: ...2 Introduction ...

Страница 16: ...m h If a tow tractor is used that can travel faster than 15 km h its maximum speed must be limited to 15 km h in order to guarantee safe operation of the chassis The chassis may only be used for its proper purpose as set out and described in these operating instructions If the chassis is to be used for purposes other than those specified in the operating instructions the approval of the manufacture...

Страница 17: ...00 N With a reinforced hinged tiller UPA the maximum tractive power of the tow tractor must not exceed 5000 N A suitable hydraulic power unit with the following properties must be fitted to the tow tractor operating pressure 180 200 bar flow rate approx 10 l min coupling in accordance with ISO 16028 There must be at least 2 litres of hydraulic oil HLP46 in the hydraulic system Pneumatic E frame The ...

Страница 18: ...structed regarding these risks that arise through use of the chassis In addition attention must be drawn to the safety regulations in these operating instructions The risks can include Escape of consumables due to leakages rupture of lines and containers etc Risk of accident when driving over difficult ground such as gradients smooth or irregular surfaces or poor visibility etc Falling or tripping ...

Страница 19: ...of the frames in volves similar hazard situations the results may be summarised This summary is de signed to help to meet the requirements of this regulation The summary specifies the primary hazards that in the event of non com pliance are the most frequent causes of acci dents If other major hazards are present as a result of the specific operating conditions these hazards must also be taken into ...

Страница 20: ...2 Introduction Residual risk 14 50988046101 EN 02 2017 ...

Страница 21: ...3 Safety ...

Страница 22: ...the natural or legal person or group who uses the chassis or on whose authority the chassis are used The operating company must ensure that the chassis are used only for their intended purpose and that they are used in compliance with the safety regulations set out in these operating instructions The operating company must ensure that all operators of the chassis read and understand the safety inf...

Страница 23: ...sed on the results of a hazard assessment or a daily inspection Recent professional involvement in the field of the industrial truck test in question and an appropriate further qualification are essential The qualified person must have experience of carrying out the test in question or of carrying out similar tests Moreover this person must be aware of the latest technological developments regarding ...

Страница 24: ...ect stability load capacity and safety systems among other things must not be made without the manufacturer s approval The frames must not be converted without written approval from the manufacturer Approval from the relevant authority must be obtained where applicable Damage and defects to safety systems The operator must report any damage or other defects to a chassis to the supervisory personne...

Страница 25: ...st 10 minutes with water and then consult an eye specialist If swallowed do not induce vomiting Seek immediate medical attention WARNING Prolonged intensive contact with the skin can result in dryness and irritate the skin Avoid contact and consumption Wear protective gloves After any contact wash the skin with soap and water and then apply a skin care product Immediately change soaked clothing an...

Страница 26: ...ring operation of the truck and are hazar dous to your health Do not spill the fluids Follow the statutory regulations Do not allow the fluids to come into contact with hot motor parts WARNING These fluids are pressurised during operation of the truck and are hazar dous to your health Do not allow to come into contact with the skin Avoid inhaling spray Penetration of pressurised fluids into the skin i...

Страница 27: ...sumables ENVIRONMENT NOTE Materials that accumulate during repair maintenance and cleaning must be collected properly and disposed of in accordance with the national regulations for the country in which the truck is being used Work must only be carried out in areas designated for that purpose Care must be taken to minimise any environmental pollution Soak up any spilt fluids such as hydraulic oil o...

Страница 28: ...3 Safety Safety regulations for handling consumables 22 50988046101 EN 02 2017 ...

Страница 29: ...4 Overviews ...

Страница 30: ... frame 1 Towing jaws 2 Side guides for the trolley 3 Wheel 4 Foot pedal for the locking plates 5 Eccentric for manual lift 6 Hydraulic electrical connection Articulated steering system B Rigid tiller A Hinged tiller 24 50988046101 EN 02 2017 ...

Страница 31: ...1 1 trolley standard design B Euro 1 1 h trolley raised version 450 mm C Euro 1 1 trolley standard design with handle 1 Frame 2 Swivel castors 2 x diagonally braked 3 ESD roller electrically conductive roller 4 Handle 50988046101 EN 02 2017 25 ...

Страница 32: ...e tow tractor Only articulated frame steering rigs are permitted B frames and E frames can be combined in a single train The energy required for the lifting operation is provided by the tow tractor The frame is raised via the axle Depending on the version the energy is transferred hydraulically or electrically NOTE To ensure that the load is secured efficiently the dimensions of the trolleys must b...

Страница 33: ... Function B Rigid tiller A Hinged tiller NOTE The articulated steering system allows driving on ramps and stabilises the tugger train in the vertical plane All frames remain in contact with the ground on ramps The hinged tiller prevents the frames from being lifted into the air by the tillers when transitioning from level surfaces onto gradients There is no rocking of the frames 50988046101 EN 02 ...

Страница 34: ...o driving over ramps only for E frames A1 Standard tiller only for E frames B Articulated steering system optional for standard E frames B1 Hinged tiller B1a Hinged tiller with compensating hinge B2 Reinforced hinged tiller B2a Reinforced hinged tiller with compensating hinge B3 Rigid tiller C Compensating hinge 28 50988046101 EN 02 2017 ...

Страница 35: ...autarkic E frames Hinged tiller B1 B2 Between the tow tractor and the first frame Hinged tiller with compensat ing hinge B1a B2a Between two articulated frame steering rigs 2 frames 1 articulated frame steering rig Rigid tiller B3 Between two B frames or two autarkic E frames of the articulated steering system Compensating hinge C Between two articulated frame steering rigs for autar kic E frames r...

Страница 36: ...es can hold triple loads Tiller length L1 1200 x 800 800 x 600 478 mm 1200 x 1000 800 x 600 1000 x 600 628 mm 1000 x 600 778 mm The tiller for each B frame or E frame must be adapted to the width of the preceding frame when viewed in the drive direction The frame with the largest dimensions must be placed in the first position in the tugger train the second largest frame in the second position etc ...

Страница 37: ... of the hoses and cables are to be selected depending on the tiller length as per the table Overview A Connection hose routed above B Connection hose to the tow tractor routed below C Connection hose between E frames routed below D Pneumatic connection hose D Connecting cable for electrical system 50988046101 EN 02 2017 31 ...

Страница 38: ...mm 840 mm 628 mm C 1050 mm 778 mm Pneumatics E frame only Hose length LS Tiller length 1030 mm 478 mm 1150 mm 628 mm D 1500 mm 778 mm Electrical system between the tow tractor and a frame Cable length LS Tiller length 1170 mm 478 mm D 1320 mm 628 mm Electrical system between two frames Cable length LS Tiller length 896 mm 478 mm D 1046 mm 628 mm 32 50988046101 EN 02 2017 ...

Страница 39: ...embled clamping bolts 3 2 Piece Alignment bolt only one required for assembly 4 1 Piece Socket pin with linch pin 5 1 Piece Socket pin with the marking 5 and linch pin 6 1 Piece Line holding fixture 7 2 Piece Hydraulic hose with rotation lock image shows a hydraulic hose to the tow tractor top and a hydraulic hose between frames bottom NOTE The socket pins and the alignment bolts are pre assembled ...

Страница 40: ...ng bolts 3 2 Piece Alignment bolt only one required for assembly 4 1 Piece Socket pin with linch pin 5 1 Piece Socket pin with the marking 5 and linch pin 6 1 Piece Line holding fixture 7 2 Piece Electrical connecting cable image shows a connecting cable between the frames the connecting cable to the tow tractor is longer NOTE The socket pins and the alignment bolts are pre assembled when delivered...

Страница 41: ...frames Positioning the rigid tiller and the hinged tiller on B frames and E frames 1 First frame 2 Second frame A Hinged tiller B Rigid tiller Drive direction NOTE For an overview also refer to the chapter ent itled Tugger train combinations Overview 50988046101 EN 02 2017 35 ...

Страница 42: ...es A Hinged tiller B Rigid tiller C Compensating hinge required for autarkic and reinforced hinged tiller otherwise optional 5 Socket pin with the marking 5 Unmarked socket pin The socket pin with the marking 5 has a smaller diameter It must always be fitted to the rear bolted end of the rigid tiller 36 50988046101 EN 02 2017 ...

Страница 43: ... tiller and the compensating hinge on B and E frames 1 First frame 2 Second frame 3 Third frame 4 Fourth frame A Hinged tiller B Rigid tiller C Compensating hinge only required for autarkic otherwise optional Drive direction NOTE For an overview also refer to the chapter ent itled Tugger train combinations Overview 50988046101 EN 02 2017 37 ...

Страница 44: ...te 1 Device designation 2 Device type 3 Serial no 4 Max load 5 Tare weight 6 Max pulling force 7 Year of manufacture 8 Manufacturer contact 9 CE symbol 10 Inspection sticker The frame can be identified from the informa tion on the nameplate 38 50988046101 EN 02 2017 ...

Страница 45: ...Overviews 4 Labelling points Position Position of the identification plate 50988046101 EN 02 2017 39 ...

Страница 46: ...ring rig required for autarkic and reinforced hinge tillers otherwise optional For E frames the articulated frame steering rig must consist of two frames of the same type angular frame angular frame or tubular frame tubular frame In general articulated frame steering rigs must be moved with an even number of trailers two or a maximum of four trailers 1 The tiller length for each frame must be adap...

Страница 47: ...ssembling A Tow tractor with a hydraulic power unit and a maximum tractive power of up to 2000 N 5000 N with reinforced hinged tiller B Tow tractor with a hydraulic power unit and a maximum tractive power of up to 16 000 N C E frame 50988046101 EN 02 2017 41 ...

Страница 48: ...views Tugger train combinations D B frame D C frame F Trolleys Before assembly refer to the chapters entitled Tugger train combinations Overview and Re quirements for the tow tractor 42 50988046101 EN 02 2017 ...

Страница 49: ...in combinations Electrical system Assembling A Tow tractor with a suitable interface and a maximum tractive power of up to 2000 N 5000 N with reinforced hinged tiller B E frame C B frame D Trolleys 50988046101 EN 02 2017 43 ...

Страница 50: ...4 Overviews Tugger train combinations Before assembly refer to the chapters enti tled Tugger train combinations Overview and Requirements for the tow tractor 44 50988046101 EN 02 2017 ...

Страница 51: ...eering system Combinations a Tow tractor b Permissible number of frames Note before assembly refer to the chapter entitled Tugger train combinations Overview Mixing B or E frames with autarkic E frames Conditions The mixing of B or E frames and autarkic E frames is permitted in principle provided that certain conditions are complied with 50988046101 EN 02 2017 45 ...

Страница 52: ...weight size length of tillers Mixing B C and E frames Conditions The mixing of B frames C frames and E frames is permitted in principle provided that certain conditions are complied with The following conditions must be adhered to B frames C frames and E frames can be connected together using a C E B adaptor The C frames must be positioned in front of the B frames and E frames The type of lift mus...

Страница 53: ...5 Operation ...

Страница 54: ...distances space for pedestrian footpaths curve radii gradients etc DANGER Danger of collisions with persons which can result in fatal injuries If roadways and walkways are not marked particu lar caution is important The driver must have the whole tugger train in view Define roadways and walkways clearly Drive carefully If a collision is imminent safely bring the tugger train to a standstill Checks ...

Страница 55: ...if coupled together incorrectly The articulated steering system must contain an even number of frames two or four trailers At the maximum permitted steering angle the tillers must not make contact with the frames the hydrau lic components or the electrical components Loading the B frames WARNING Risk of injury from becoming trapped Loading and unloading must be performed only by the driver Make su...

Страница 56: ...ft hand or right hand side up to the stop The locking plates 1 must be fully raised on both sides of the frame The operator must visually check that this is the case immediately after the loading process Unloading the B frames DANGER Risk of crushing when unloading the trolleys Never unload on chamfers or gradients When unloading the trolleys there must be sufficient space to unload the trolleys sa...

Страница 57: ...ver Keep a firm hold of the trolley while actuating the foot pedal Apply the parking brake on the tow tractor As soon as the driver leaves the tow tractor the frames are lowered automatically Push the trolley away from the locking plate 1 Press the foot pedal 1 to lower the locking plates and hold the pedal down Pull the trolley out of the frame by approx 15 mm The foot pedal and the locking plates...

Страница 58: ...iththerearmost frame when viewed in the drive direction WARNING Risk of injury Always keep a firm grip on the Lift Tool during operation The Lift Tool must be removed again immediately after lifting and lowering Push the Lift Tool which is available as an option as far as it will go onto the lever 1 located on the central tunnel of the frame Push the Lift Tool 2 as far as it will go in the directio...

Страница 59: ...ng the pressure from the hy draulic system Leave the tow tractor and or actuate the lift lower switch on the tow tractor Lift and lower the frame repeatedly until the frame no longer lifts only on autarkic version Hydraulic connection to the trailer Connecting the rotation lock WARNING Hydraulic fluid is pressurised during operation and is hazardous to your health Do not allow the fluid to come into...

Страница 60: ...ation lock WARNING Hydraulic fluid is pressurised during operation and is hazardous to your health Do not allow the fluid to come into contact with the skin Avoid inhaling spray Penetration of hydraulic fluids into the skin is particularly dangerous if these fluids escape at high pressure due to leaks in the hydraulic system In case of such injury immediate medical assistance is required To avoid inju...

Страница 61: ...re aligned B Press the ring on the connector sleeve in the direction of the ball B and disconnect the plug connector C NOTE The ball on the coupling must lie in the groove on the connector sleeve NOTE Appearanceofthe guardplate onthehydraulic coupling may vary slightly from the figure 50988046101 EN 02 2017 55 ...

Страница 62: ...injury use appropriate personal pro tective equipment e g protective gloves pro tection goggles skin protection and skin care products CAUTION Risk of damage The plug connector and the coupling must always be clean Only use hoses in accordance with the table Couple the frames Release the pressure from the system Attach the pressure line To do this push the plug firmly into the coupling Disconnectin...

Страница 63: ...of such injury immediate medical assistance is required To avoid injury use appropriate personal pro tective equipment e g protective gloves pro tection goggles skin protection and skin care products Release the pressure from the system Turn the ring on the connector sleeve until the two markings on the coupling are aligned hydraulic system only Push the ring in the direction of the connec tor sle...

Страница 64: ...nd ensure that it has properly engaged Fit the end plug D on the bush for the last frame or for the tow tractor when driving without a frame Releasing the connection assembly CAUTION Risk of damage Protect the plug against contamination and water Lower the system Open the locking bracket C Disconnect the connection assembly A B Fit the end plug D on the bush for the last frame or for the tow tract...

Страница 65: ... motor DANGER Risk of injury from electrical voltage Repair work on the electrical system must only be carried out by an authorised STILL technician Green LED Red LED Operating status ON OFF Motor ready OFF Flashing Error status contact STILL technician OFF OFF Device not working contact STILL technician 50988046101 EN 02 2017 59 ...

Страница 66: ...s Hydraulic hose routed underneath Figure 2 1 x hinged tiller with two pre assembled clamping bolts Hydraulic hose routed underneath to connect two frames Figure 3 1 x hinged tiller with two pre assembled clamping bolts Hydraulic hose routed underneath to connect the tow tractor and a frame Figure 4 2 x alignment bolts only one required for assembly Figure 5 1 x socket pin with the marking 5 see a...

Страница 67: ...gid tiller must be fitted between the first frame and the second frame see figure Arrow in drive direction Assembling the rigid tiller WARNING Risk of injury through crushing The frames are heavy Never place hands or feet underneath the raised frames When raising the frame always use appropriate devices wedges wooden blocks to prevent rolling or tipping Use only approved hardwood blocks Use appropria...

Страница 68: ...ring system The two socket pins with and without the marking 5 are pre installed when delivered Release the linch pins and pull out the socket pins Screw on the tab see arrow for the second frame in the drive direction 62 50988046101 EN 02 2017 ...

Страница 69: ...not tighten the screws The tab see arrow must be loose NOTE The welded on ring on the tab see arrow must be on the underside Rotate the tab if necessary Insert the rigid tiller into the tabs on the second frame in the drive direction 50988046101 EN 02 2017 63 ...

Страница 70: ...king 5 with Teflon spray Insert the socket pin with the marking 5 tab must be loose CAUTION Component damage due to incorrect socket pin Insert the socket pin with the marking 5 into the second frame in the drive direction Secure the socket pin using the linch pin 64 50988046101 EN 02 2017 ...

Страница 71: ...r the first frame in the drive direction Do not tighten the screws The tab must be loose NOTE The welded on ring on the tab see arrow must be on the top Rotate the tab if neces sary Insert the rigid tiller into the tabs on the first frame in the drive direction 50988046101 EN 02 2017 65 ...

Страница 72: ...ering system Spray the unmarked socket pin with Teflon spray Insert the unmarked socket pin into the first frame in the drive direction If necessary drive in with a Teflon hammer Secure the socket pin using the linch pin 66 50988046101 EN 02 2017 ...

Страница 73: ...the rigid tiller Tighten the clamping bolts of the rigid tiller using the dome nuts tightening torque 30 Nm Secure the clamping bolts with nuts tight ening torque 50 Nm NOTE The clamping bolt braces the tiller against the frame and protects the tiller against lateral swivel shift movements 50988046101 EN 02 2017 67 ...

Страница 74: ...m Assembling the hinged tiller Before assembly remove the alignment bolt from the first frame in the drive direction Then attach the spring and insert the tiller into the towing jaws Insert the alignment bolt and lock it in place 68 50988046101 EN 02 2017 ...

Страница 75: ...eumatic connection into the guard plate B only with hydraulic and pneumatic systems WARNING Hydraulic fluid is pressurised during operation and is hazardous to your health Do not allow the fluid to come into contact with the skin Avoid inhaling spray If highly pressurised hydraulic fluid escapes from the hydraulic system due to leaks penetration of hydraulic fluids into the skin is particularly danger...

Страница 76: ...ION Risk of component damage In the event of incorrect assembly the coupling will become damaged during operation Before assembly release the pressure from the hydraulic system refer to the chapter entitled Hydraulic pneumatic coupling 70 50988046101 EN 02 2017 ...

Страница 77: ...Operation 5 Assembling the articulated steering system Attach the pressure line To do this push the plug firmly into the coupling 50988046101 EN 02 2017 71 ...

Страница 78: ...escribed Always install the hinged tiller and the rigid tiller alternately refer to the relevant chapters relating to the position of the components Installing and removing the compen sating hinge The following section describes the procedure when loading and unloading is performed on the left hand side in the drive direction Optional for attaching a second articulated frame steering rig Installin...

Страница 79: ... against the frame and provides protection against lateral swivelling movements Removing Loosen the nuts and the clamping bolts Release the coupling pin and remove the compensating hinge from the towing jaws Installing and removing the hinged tiller Installing The following section describes the procedure when loading and unloading is performed on the left hand side in the drive direction 50988046...

Страница 80: ...tled Tiller lengths standard tiller articulated steering system Insert the hinged tiller into the front towing jaws of the second articulated frame steer ing rig Insert the coupling pin and lock it in place Evenly tighten the clamping bolts on the hinged tiller tightening torque 30 Nm and secure the clamping bolts with nuts tightening torque 50 Nm NOTE This tightening braces the tiller against the...

Страница 81: ...ration shows the hinged tiller with the compensating hinge between two articulated frame steering rigs The figure shows the hinged tiller when loading and unloading is performed on the left hand side in the drive direction Removing Unlock the coupling pin for the compensat ing hinge and pull out the hinged tiller of the rear articulated frame steering rig from the towing jaws of the compensating hi...

Страница 82: ...5 Operation Assembling the articulated steering system Loosen the nuts and the clamping bolts on the hinged tiller Pull out the coupling pin Pull out the hinged tiller 76 50988046101 EN 02 2017 ...

Страница 83: ...st not make contact with either the frames or the hydraulic components CAUTION Components can be damaged by incorrect opera tion The driver may only move off if all frames are completely raised The driver must comply with the highway code when driving within the plant The driver must use an appropriate turning circle depending on the train to be towed and must not corner at more acute angles than ...

Страница 84: ...not have to be rounded 7 to 18 Radius between the horizontal and the chamfer see diagram Representation of driving over ramps with gradients from 7 to 18 The transition from horizontal surfaces onto gradients must have at least a radius of R 40 m at the entry and exit Representation of guide values for driving over ramps using an example of a ramp with a 9 gradient A approx 4 m length of the round...

Страница 85: ...t is forbidden to drive on ramps Reverse travel Reverse travel Frames tillers and hydraulic components are severely damaged by reverse travel The operational safety is then no longer guaranteed CAUTION Components can be damaged by incorrect driving Reverse travel with the tugger train is prohibited 50988046101 EN 02 2017 79 ...

Страница 86: ...d by incorrect driving At the maximum permitted steering angle the tillers must not make contact with either the frames or the hydraulic components For illustrative purposes NOTE Recommendation Perform a test drive to check the steering angle 80 50988046101 EN 02 2017 ...

Страница 87: ...Operation 5 Roadways Roadways Minimum aisle widths for B frames For 90 curves depending on the length of the train 50988046101 EN 02 2017 81 ...

Страница 88: ...5 Operation Roadways 82 50988046101 EN 02 2017 ...

Страница 89: ...8 2270 2270 0 0 2270 2270 LiftRunner B frame 1200 x 1000 mm 4 8676 2270 2270 500 500 2520 2770 2 5668 2070 2070 1000 1000 2570 2570 LiftRunner B frame 800 x 600 mm triple loadable 4 11286 2070 2070 2000 2000 3070 3070 2 5968 2270 2270 1000 1000 2770 2770 LiftRunner B frame 1000 x 600 mm triple loadable 4 11886 2270 2270 2000 2000 3270 3270 This table shows only the technical values for a standard ...

Страница 90: ...5 Operation Roadways For 180 curves depending on the length of the train 84 50988046101 EN 02 2017 ...

Страница 91: ...Operation 5 Roadways 50988046101 EN 02 2017 85 ...

Страница 92: ...2500 2700 2000 2000 2000 2000 3300 3300 LiftRunner B frame 1200 x 1000 mm 4 8676 3300 3500 2000 2000 2000 2000 3300 3300 2 5668 2700 2800 2700 2700 2000 2000 2900 2900 LiftRunner B frame 800 x 600 mm triple loadable 4 11286 3700 3800 2700 2700 2000 2000 2900 2900 2 5968 2700 2800 3200 3200 2000 2000 3300 3300 LiftRunner B frame 1000 x 600 mm triple loadable 4 11886 3700 3800 3200 3200 2000 2000 33...

Страница 93: ...6 Maintenance ...

Страница 94: ...ly and it is possible to work while maintaining an ergonomic posture Safety devices After service work and repair work all safety devices must be reinstalled and checked to ensure that they are in working order Maintenance instructions Maintenance work must be carried out in ac cordance with the following maintenance in tervals The intervals are defined for standard use Shorter maintenance interval...

Страница 95: ...t s evaluation must be unaffected by operational and economic conditions and be conducted solely from a safety standpoint The specialist must have the sufficient knowl edge and experience to be able to assess the condition of the frames and the effectiveness of the protective devices according to techni cal conventions and the principles for testing industrial trucks Working on the hydraulic equipm...

Страница 96: ...onnection screw joints for leaks traces of oil Hose lines must be changed if The outer layer has been breached or becomes brittle with tears They are leaking There are unnatural deformations e g bubble formation or buckling A fitting is detached from the hose A fitting is badly damaged or corroded Pipes must be changed if There is abrasion with the loss of material There are unnatural deformations a...

Страница 97: ...vement x Check that all bolts and nuts are present and that they are securely fitted x Check that the springs are operating correctly x Check that all moving parts are present and check for signs of wear x Chassis Check the tillers for wear Annually Check the pressure lines and pres sure connections for leaks x Check the hoses for wear points leaks x Hydraulics Check the gasket on the hydraulic cyl...

Страница 98: ...ant PTFE Longlife Teflon spray Lubricating nipple for the wheels Grease Lubricating grease KP 2 K 30 DIN 51825 Gearbox lubricating nipple electrical version only Grease Lubricating grease KP 2 K 30 DIN 51825 Autarkic E frame Unit Consumables Specification Securing bolts Lubricant PTFE Longlife Teflon spray E chassis mechanism Lubricant PTFE Longlife Teflon spray Lubricating nipple for the wheels Greas...

Страница 99: ...7 Technical data ...

Страница 100: ...er B frame 1200 x 800 mm LiftRunner B frame 1200 x 1000 mm Load dimension length x width mm 1210 x 810 1210 x 1010 Key data Load capacity 1 Q kg 1000 1000 Weight Net weight kg 204 237 Tyres Polyurethane Polyurethane Tyre size mm 200 200 Number of wheels 2 axle beam 2 axle beam Wheels cha ssis frame Track width b10 mm 810 1010 94 50988046101 EN 02 2017 ...

Страница 101: ...frame internal dimension of the frame l9 mm 1204 1204 Length of the centre plate l10 mm 350 350 Basic dimensions Height of the tiller lowered raised h11 mm 170 210 170 210 Performance data Max driving speed 3 km h 15 15 Other Coupling Articulated steering system Articulated steering system 1 For multiple trailers the maximum towing load across the entire tugger train is 4 t depending on the maximu...

Страница 102: ... 1000 x 600 mm Load dimension length x width mm 1210 x 810 820 x 630 1210 x 1010 1010 x 630 Key data Load capacity 1 Q kg 1 trolley 1000 2 trolleys 2 x 500 3 trolleys 3 x 330 1 trolley 1000 2 trolleys 2 x 500 3 trolleys 3 x 330 Weight Net weight kg 408 490 Tyres Polyurethane Polyurethane Tyre size mm 200 200 Number of wheels 2 axle beam 2 axle beam Wheels cha ssis frame Track width b10 mm 810 1010...

Страница 103: ... in the frame internal dimension of the frame l9 mm 1994 1994 Length of the centre plate l10 mm 350 350 Basic dimensions Height of the tiller lowered raised h11 mm 170 210 170 210 Performance data Max driving speed 3 km h 15 15 Other Coupling Articulated steering system Articulated steering system 1 For multiple trailers the maximum towing load across the entire tugger train is 4 t depending on th...

Страница 104: ...7 Technical data B frames triple loadable 98 50988046101 EN 02 2017 ...

Страница 105: ...sposal of units and hydraulic oil 7 Driving Driving over ramps with the articulated steering system 78 Reverse travel 79 Steering angle 80 Driving over ramps Articulated steering system 78 E EC declaration of conformity 4 Electrics Cable lengths 31 Connection assembly 58 Error codes 59 F Frame variants B frame 94 96 H Hydraulic hose 31 Hydraulic system Checking for leaks 89 Releasing the pressure ...

Страница 106: ...ic equipment 89 Safety regulations for service work and inspection Personnel qualifications 89 Service work Consumables 92 Steering angle 80 T Technical data B frame 94 96 Technical description Articulated steering system 27 Terms and definitions 5 Tiller lengths 30 Tiller systems Standard tiller articulated steering system 28 Tugger train combinations E frame with articulated steering system 45 Ele...

Страница 107: ......

Страница 108: ...STILL GmbH 50988046101 EN 02 2017 ...

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