background image

Frequency

Motor speed

Impeller speed (rpm)

a

(Hz)

(rpm)

5:1

(60/75 - 120/150)

7.5:1

(120/190 - 210/350)

n/a

(SMMS)

10

275

55

37

275

20

550

110

73

550

30

825

165

110

825

40

1100

220

147

1100

50

1375

275

183

1375

60

1650

330

220

1650

70

1925

385

257

1925

80

2200

440

293

90

2475

495

330

100

2750

550

367

n

Table 5

Approximate impeller speeds for certain motor/gearbox combinations at different frequencies

a

Applies to standard IEC drive unit, for other types (IEC ATEX, NEMA XP, NEMA Stainless Steel, etc) this may vary.

Bearing material

a

Tungsten Carbide

Silicion Carbide

Dri-amond™

Chemical compatibility

pH range 2-14

b

Best - inert

Same as silicon carbide

Ease of installation and
handling

Best

Harder than tungsten car-
bide, but more brittle

Somewhat better than sili-
con carbide

Survivability under dry-
running conditions

Good

Poor

Best - lowest coefficient of
friction

n

Table 6

Comparison of bearing materials.

a

The use of dissimilar materials in male and female bearings is not recommended

b

Exact value depends on particular fluid properties, temperature and exposure time.

8

|

© Steridose

www.steridose.com

Содержание Sanimixer

Страница 1: ...4 Mounting and dismounting the drive unit 5 3 5 Connection to main power 6 3 6 Installation check and calibration 6 4 Operation 7 4 1 Allowed operating temperature range 7 4 2 Allowed pressure range 7 4 3 Chemical compatibility 7 4 4 Operational limits 7 4 5 Further operational advice 9 4 6 Guidance for sterilizing Sterim ixer Sanimixer 10 4 7 Specific information for the use of Sterim ixer Sanimi...

Страница 2: ... or indirectly create risks to the safety and health of the person undertaking the work or the Sterim ixer Sanimixer and or its components while the work is being undertaken It is the responsibility of the user to ensure that appro priate controls and precautions are identified and applied in relation to the work covered by this document in ac cordance with relevant statutory legal and industry re...

Страница 3: ...er is not to be in stalled immediately the Sterimixer Sanimixer should be repacked in the original package and stored in a suit n Figure 1 Mounting the bearing unit on the weld plate in the vessel The figure shows the bearing unit and the PTFE washer Use a torque wrench refer to table 2 for recommended torque able storage after receipt and inspection The following should be considered with regards...

Страница 4: ...ve unit and the magnet rotor are installed Failure to do so will cause a sudden attraction between the mounted rotor and the impeller causing the latter to violently hit the bearing assembly with likely bearing damage to occur CAUTION Before mounting the impeller make sure that the drive unit is NOT mounted on the vessel NOTICE To facilitate mounting and dismounting the impeller Steridose has deve...

Страница 5: ... driven gearbox flange and rotor some differences occur depending on type of drive and size Be certain that you can handle the weight of the drive unit Take a firm grip of the gearbox to balance the weight of the drive unit and to minimize the risk of damage caused by crushing when dismounting Use appropri ate lifting device for the larger models SM 120 190 and larger 3 4 1 Mounting the drive unit...

Страница 6: ...For AC drive applications The Sterim ixer Sanimixer starts at low speed 5 Visually check the direction of rotation for the im peller which should be clockwise when seen from above If the Sterimixer Sanimixer rotates counter clockwise refer to section 6 6 Stop the Sterimixer Sanimixer immediately after completed verification CAUTION Dry operation of the Sterimixer Sanimixer will damage the bearings...

Страница 7: ...Allowed pressure range Weld plate size Design pressure range All sizes 1 7 bar g 14 5 101 5 psig 4 3 Chemical compatibility The impeller and bearing are not to be exposed to strong chemicals Nominal pH range for tungsten carbide TC n Figure 6 Sterimixer Sanimixer should never be allowed to run dry n Figure 7 The bearing lubrication principle of the SMA type impeller bearings is 2 14 but silicon ca...

Страница 8: ...s IEC ATEX NEMA XP NEMA Stainless Steel etc this may vary Bearing materiala Tungsten Carbide Silicion Carbide Dri amond Chemical compatibility pH range 2 14b Best inert Same as silicon carbide Ease of installation and handling Best Harder than tungsten car bide but more brittle Somewhat better than sili con carbide Survivability under dry running conditions Good Poor Best lowest coefficient of fri...

Страница 9: ...optimum performance in cleaning in place CIP without any need for dismounting n Figure 9 Succesful cleaning of the impeller relies on a combination of the self cleaning flow through design of the SMA type impeller the cleaning agent used and respecting the prescribed time and temperature The flow channels in the impeller provide a process fluid flow through the bearings In order to achieve this th...

Страница 10: ...e drive unit and gearbox shall not be exposed to ambient temperatures above 40 C NOTICE Use caution when exposing to temperatures over 135 C as this may decrease the life expectancy of the elastomeres used in the bearing assembly A certain delay in the rise of temperature between the inside of the impeller and the vessel is caused by the mass of the impeller head This delay is influenced by Sterim...

Страница 11: ...nverter s set value speed exceeds 10 the drive is to be disabled interlocking In this case the magnetic field between the inner and outer magnetic rotor is broken indicating a malfunction 4 7 4 Assessment Components outside of the tank are in Ex zone 1 or 2 and are delivered with the corresponding ATEX declaration of conformity from the manufacturer Ex II 2G b c de IIC T4 The machine mixer tank wi...

Страница 12: ... lubri cation creating excessive wear and heat and subse quently premature failure It is therefore important that the operator is properly trained and familiar with all procedures If the Sterimixer Sanimixer is operated beyond its operating limits severe damage might occur subse quently creating a failure It is essential that the oper ator has received specific training together with the full unde...

Страница 13: ...e a year Note that the interval will be highly dependant on the application Remove and check the bearing and the impeller for signs of surface damage and general wear of the bear ings Change the bearing and the impeller if the surface is coarse or uneven scratched or if fragments have been knocked out from the bearing The impeller can be sent to Steridose for refurbishment Change the PTFE washer w...

Страница 14: ... female bear ing b Worn out bearings c Missing male bearing d Mechanical interference con tact between impeller and weld plate e Mechanical interference con tact between magnet rotor and weld plate a Stop the mixer Do not restart un til the fluid level covers the impeller b Replace the bearing and the im peller c see b d Reinstall the weld plate correctly e Realign the magnet rotor Noise from the ...

Страница 15: ...www steridose com Installation Operation 15 ...

Страница 16: ...sk for process interference Steridose partners with the best distributors and repre sentatives in the industry all over the world Together we become the perfect mix a premium product with global references combined with local presence for product and application support Steridose AB Himmelsbodavägen 7 SE 147 39 Tumba Sweden Phone 46 8 449 9900 info steridose com www steridose com Steridose Inc 502...

Отзывы: