Steridose Sanimixer, Руководство по установке и эксплуатации

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• The Sterimixer/Sanimixer operates with a fluid
having too high viscosity reducing the flow
through the bearings.
Chemical compatibility To prevent hazardous reaction
between processed fluid and materials of construc-
tion the materials of construction shall be ensured
to be suitable for the application.
The Sterim-
ixer/Sanimixer incorporates different materials of
construction being specified in the technical docu-
mentation.
Start-up Before start-up of the Sterimixer/Sanimixer the
following shall be controlled and verified:
• The Sterimixer/Sanimixer being correctly in-
stalled as per section 3.
• Materials of construction chosen are suitable for
the application.
• The application is within operating parameters
originally specified.
Assembly The Sterimixer/Sanimixer shall be assembled
as per section 3.
Disassembly The Sterimixer/Sanimixer shall be disas-
sembled as per section 3.
Maintenance In addition to section 5 the following
should be observed:
Frequency Action
Zone 1 daily, Zone 2
weekly
Verify the function of any
alarms applied.
Check
for unusual noise or vibra-
tions.
Every two years or
9000 hours of operation,
whichever comes first
Replace the Sterim-
ixer/Sanimixer with a
new or professionally
refurbished Sterim-
ixer/Sanimixer. A used
Sterimixer/Sanimixer can
usually be refurbished,
it is therefore essential
to handle the mixer with
care to prevent unneces-
sary damage. Life time of
the Sterimixer/Sanimixer
depends on the applica-
tion, so shorter service
intervals may apply.
4.7.7. Special conditions which by experience have
proven likely to occur
• If the Sterimixer/Sanimixer is to be used within an-
other application than originally intended there will
be a risk of chemical incompatibility in between the
processed fluid and the materials of construction cre-
ating a possible hazard. Each and every application
shall be assessed individually to ensure the safety
conditions are maintained.
• If the Sterimixer/Sanimixer is subjected to poor lu-
brication this will create excessive wear and heat and
subsequently premature failure.
• If the Sterimixer/Sanimixer is incorrectly installed
conditions could very likely be similar to poor lubri-
cation creating excessive wear and heat and subse-
quently premature failure. It is therefore important
that the operator is properly trained and familiar with
all procedures.
• If the Sterimixer/Sanimixer is operated beyond its
operating limits severe damage might occur subse-
quently creating a failure. It is essential that the oper-
ator has received specific training together with the
full understanding of the Sterimixer/Sanimixer and
the education related thereto.
• If the weld plate has been incorrectly fitted to the ves-
sel, deformation can cause contact with the impeller
and/or magnetic rotor.
• Worn out bearings will cause physical contact in be-
tween the impeller and the weld plate. Specified
maintenance shall be performed.
• Through poor handling the magnetic rotor can be mis-
aligned causing physical contact between magnetic
rotor and weld plate. Always ensure the magnetic
rotor to be correctly aligned upon installation.
• If the impeller is subjected to excessive torque it might
uncouple the magnetic coupling. Ensure compliance
with operational limits and set-up specification.
• Fluids with high viscosity and/or containing parti-
cles can possibly clog the impeller’s flow channels
reducing the cooling and lubricating flow. The appli-
cations shall therefore be validated to ensure proper
function.
• Incorrect direction of rotation can cause the impeller
to decouple from the magnetic coupling. Ensure
proper direction of rotation as described in section
3.6.1.
4.7.8. Essential accessories
There are no additional important accessories required for
the use of Sterimixer/Sanimixer apart from those being
presented in this installation and operation manual.
4.7.9. Drawings and diagrams
No special drawings or diagrams are required for the safe
operation of the Sterimixer/Sanimixer apart from those
being presented in this installation and operation manual.
4.7.10. Maintenance and service
The Sterimixer/Sanimixer requires a minimum of mainte-
nance. Regular inspection of all parts, and any consequent
action is usually sufficient. See section 5.
5. MAINTENANCE
A used Sterimixer/Sanimixer can usually be refurbished,
it is therefore essential to handle the mixer with care to
prevent unnecessary damage. Life time of the Sterim-
ixer/Sanimixer depends on the application, so shorter
service intervals may apply.
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