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Limited Warranty Statement

Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship
under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. The
warranty period shall cover the following:

Twelve (12) month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) months from
date of manufacture,
Twelve (12) month repair labor from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) month from date of
manufacture, and
Thirty-six (36) month warranty on all Stellar Crane, Hooklift Hoist, Cable Hoist, and Container Carrier structural parts from the date recorded by
Stellar as the in-service date, not to extend beyond forty-eight (48) months from date of manufacture.

The in-service date will be derived from the completed warranty registration card. In the event a warranty registration card is not received by
Stellar, the factory ship date will be used. 

Stellar’s obligation under this warranty is limited to, and the sole remedy for any such defect shall be, the repair and/or replacement (at Stellar’s
option) of the unaltered part and/or component in question. Stellar after-sales service personnel must be notified by telephone, fax, or letter of
any warranty-applicable damage within fourteen (14) days of its occurrence. If at all possible, Stellar will ship the replacement part within 24-
hours of notification by the most economical, yet expedient, means possible. Expedited freight delivery will be at the expense of the owner.

Warranty claims must be submitted and shall be processed in accordance with Stellar’s established warranty claim procedure. Stellar after-sales
service personnel must be contacted prior to any warranty claim. A return materials authorization (RMA) account number must be issued to the
claiming party prior to the return of any warranty parts. Parts returned without prior authorization will not be recognized for warranty consideration.
All damaged parts must be returned to Stellar freight prepaid; freight collect returns will be refused. Freight reimbursement of returned parts will
be considered as part of the warranty claim.

Warranty service will be performed by any Stellar new equipment distributor, or by any Stellar-recognized service center authorized to service the
type of product involved, or by the Stellar factory in the event of a direct sale. At the time of requesting warranty service, the owner must present
evidence of date of delivery of the product. The owner shall be obligated to pay for any overtime labor requested of the servicing company by the
owner, any field service call charges, and any towing and/or transportation charges associated with moving the equipment to the designated
repair/service provider.

All obligations of Stellar and its authorized dealers and service providers shall be voided if someone other than an authorized Stellar dealer
provides other than routine maintenance service without prior written approval from Stellar. In the case repair work is performed on a Stellar-
manufactured product, original Stellar parts must be used to keep the warranty in force. The warranty may also be voided if the product is
modified or altered in any way not approved, in writing, by Stellar.

The owner/operator is responsible for furnishing proof of the date of original purchase of the Stellar product in question. Warranty registration is
the ultimate responsibility of the owner and may be accomplished by the completion and return of the Stellar product registration card provided
with the product. If the owner is not sure of registration, he is encouraged to contact Stellar at the address below to confirm registration of the
product in question. This warranty covers only defective material and workmanship. It does not cover depreciation or damage caused by normal
wear and tear, accident, mishap, untrained operators, or improper or unintended use. The owner has the obligation of performing routine care
and maintenance duties as stated in Stellar’s written instructions, recommendations, and specifications. Any damage resulting from
owner/operator failure to perform such duties shall void the coverage of this warranty. The owner will pay the cost of labor and supplies
associated with routine maintenance.

The only remedies the owner has in connection with the breach or performance of any warranty on the Stellar product specified are those set
above. In no event will Stellar, the Stellar distributor/dealer, or any company affiliated with Stellar be liable for business interruptions, costs of
delay, or for any special, indirect, incidental, or consequential costs or damages. Such costs may include, but are not limited to, loss of time, loss
of revenue, loss of use, wages, salaries, commissions, lodging, meals, towing, hydraulic fluid, or any other incidental cost. 

All products purchased by Stellar from outside vendors shall be covered by the warranty offered by that respective manufacturer only. Stellar
does not participate in, or obligate itself to, any such warranty.

Stellar reserves the right to make changes in design or improvement upon its products without imposing upon itself the same upon its products
theretofore manufactured.

This warranty will apply to all Stellar Hooklift Hoists, Stellar Cable Hoists, Stellar Container Carriers, Stellar Service Trucks, Stellar Truck-mounted
Cranes, and Stellar Compactors shipped from Stellar’s factory after March 1, 2008. The warranty is for the use of the original owner only and is
not transferable without prior written permission from Stellar.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE. REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND SERVICES, AS
SPECIFIED HEREIN. STELLAR INDUSTRIES, INC. IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Revision Date: July 2008

Document Number: 37040

Содержание Slider20

Страница 1: ...50438 800 321 3741 Fax 641 923 2811 www stellarindustries com Manual Part No 44488 Last Revision 10 22 08 Subject to Change without Notification 2008 Stellar Industries Inc Safety Installation Mainte...

Страница 2: ...Slider20 Hooklift Manual Revisions Date of Revision Description of Revision Section Revised...

Страница 3: ...er20 Specifications 12 Chapter 5 Decals 13 Decals of Note 13 Decal Kit Placement PN 31827 14 Subframe 15 Chapter 6 Installation 15 Basic Installation Overview 15 Installation Steps Basic Guidelines 16...

Страница 4: ...l Use only factory approved accessories options and parts on this equipment The rebuilding or remounting of this equipment requires the mounting procedures and retesting to be in accordance with facto...

Страница 5: ...it A few notes on this manual A copy of this manual is provided with every hooklift and shall remain with the hooklift at all times Information contained within this manual does not cover all maintena...

Страница 6: ...nd dump bodies Two independently controlled cylinders operate all the functions of the Slider By varying the cylinders operations the Slider can be used to dump or unload a body The Slider consists of...

Страница 7: ...fety devices Do not remove any decals Chapter 1 Safety General Safety It is the responsibility of the owner to instruct the operator in the safe operation of your equipment and to provide the operator...

Страница 8: ...o not attempt to lift fixed loads Know the weight of your load to avoid over loading the equipment Deduct the weight of the body from the maximum load rating to determine how much weight can be lifted...

Страница 9: ...ully retracted before operating the lift cylinder to prevent damage to the latch systems 2 When the PTO is engaged do not run the engine over 1400 RPM 3 Do not hold the brakes while performing operati...

Страница 10: ...ck for fluid leaks Operation Overview Unloading Operation 1 Stop the truck at the location you wish to unload 2 Put the truck in neutral and engage the PTO 3 Locate the black control lever labeled jib...

Страница 11: ...3 Locate the black control lever labeled jib 4 Pull jib lever the jib cylinder is fully retracted thus releasing tabs 5 Locate the red lever labeled lift 6 Pull lift lever until the body is on the gr...

Страница 12: ...body you intent to pick up 2 Engage the hook to the body by maneuvering the hooklift with the red lift lever and the black jib lever 3 Push the red lift lever until the main cylinder is fully retract...

Страница 13: ...u wish to dump the load 2 Put the truck in neutral and engage the PTO 3 Locate the red lever labeled lift 4 Pull the lift lever to dump the body 5 Wait until dumping is complete then push the red lift...

Страница 14: ...8 Slider20 Owner s Manual...

Страница 15: ...on new machines and then quarterly thereafter 2 Cylinders and valves for leaks 3 Lubrication 4 Jib hook for cracks 5 Structural weldments for bends cracks or breaks 6 All pins and keepers for proper i...

Страница 16: ...led Lithium Based with 2 Molybdenum Disulfide Graphite Filled Sodium Based with 2 Graphite Block Grease Sodium Based Solid Grease White Grease Aluminum Complex Based with Anti Oxidant Rust Inhibitors...

Страница 17: ...Cab to Axle Max Height When Loading Longest Body When Dumping Max Height When Dumping Maximum Operating Pressure Shipping Weight Shipping Dimensions LxWxH Min Truck GVWR Load Angle w Shortest Body Len...

Страница 18: ...diameter rod cylinder Cylinder must be double acting and include dual integral pilot operated counterbalance valves to prevent cylinder collapse in case of hose failure Tilt Section Operation Loader...

Страница 19: ...jib operation the possible consequences should the haz ard occur and how to avoid the hazard PN C0865 Operation Hazard Decal Location Truck Frame Function To inform the operator of the need for prope...

Страница 20: ...L SLIDER LOGO SIDE REV B 2 1 DECAL ELECTROCUTION 5 X 13 C4545 08 07 09 35234 DECAL STELLAR MADE IN THE USA 1 11 39212 DECAL HOOKLIFT CONTROLLER TILT 2 10 39211 DECAL HOOKLIFT CONTROLLER MAIN 2 12 4595...

Страница 21: ...Chapter 6 Installation Basic Installation Overview 1 Clear the truck frame 2 Set the Slider on the truck frame 3 Shorten the truck frame to within 2 from the rear of the loader 4 Install bumper 5 Inst...

Страница 22: ...k frame that may be in the way of the tie down chan nels b Using 5 8 bolts washers and nuts fasten two 2 tie down channels together with the narrow faces toward each other Do this with all of the chan...

Страница 23: ...tank b Run hoses between the valve bank and hooklift c Protect these lines with hose wrap when necessary d Keep these lines away from sharp edges e Keep these lines away from the exhaust or other temp...

Страница 24: ...IE DOWN CHANNEL PN 41987 Tie Down Channel Long Side Welded to Hooklift Base Long Side Bolted to Truck Frame Rail Torqued to 160 ft lbs Short Sides Bolted together Bottom Tie Down is flush with top of...

Страница 25: ...T Q N O I T P I R C S E D T R A P M E T I 13 C4227 FTG MF MSTR 90 8 12 C5OLO S 1 14 26731 HOSE 0 50 381 JC J9 8 8 8 18 0 1 15 0352 WASHER 0 50 USS FLAT ZINC 8 16 C6106 NUT 0 50 13 HHGR5 NYLOC 4 18 D0...

Страница 26: ...f power beyond on a Salami VDM8 valve bank If any hydraulic component is integrated after this valve the power beyond must be installed correctly or serious damage may incur to the hydraulic system In...

Страница 27: ...537 1 9 26135 DECAL NOTICE FIX TABS 1 10 D1711 CAP SCR 10 24X0 50 BTNHD SS 1 11 C6072 RELAY BOSCH 20 30 AMP 1 12 26288 LIGHT INDICATOR RED FORCE PTO 1 13 31806 DUMP UP LIGHT KIT BUYERS SK10 1 15 25933...

Страница 28: ...ll Switch See page 25 for breakdown Controller Assembly STOP System Overview PN 44044 The STOP system must be hooked up properly for the loader to operate The loader is equipped with a STOP Stellar Ta...

Страница 29: ...ing bracket standard cab controls only has been provided that will allow for mounting of the push pull switch PN C0868 and indicator light PN D1698 The switch and light may be mounted in any easily ac...

Страница 30: ...S E D T R A P M E T I 1 S 0 2 8 1 3 1 8 3 1 R E D A O L 6 9 3 8 2 1 2 0437 CAP SCR 0 25 20X1 25 HHGR5 4 8 T A L F 5 2 0 R E H S A W 0 4 3 0 3 4 0333 NUT 0 25 20 HHGR5 NYLOC 4 5 40025 BRKT STOP SYSTEM...

Страница 31: ...ING BRACKET B 5 4 2 1 5 7 3 6 Y T Q N O I T P I R C S E D T R A P M E T I 1 41135 MANIFOLD ASM UNLOADER 1 2 C2252 FTG ADAPT 8 10 F5OLO S 4 3 12153 PLUG STR HOLLOW HEX 0 63 10 HP5ON 4 4 C0933 CAP SCR 0...

Страница 32: ...JIB RETRACT JIB EXTEND Install the two short hoses between the unloader manifold and the tank mounted valve bank The unloader manifold is attached to a bracket on the reservoir assembly See the follow...

Страница 33: ...Installation 27 PN 44045 Hydraulic Schematic PN 44045...

Страница 34: ...28 Slider20 Owner s Manual PN 41133 Wiring Schematic PN 41133...

Страница 35: ...7 1546 THRUST WASHER 2 01DIA UHMW 12THK 4 2 3 6 3 1 X 0 2 N I P 5 1 2 0 3 8 Y T Q N O I T P I R C S E D T R A P M E T I 9 0377 MACHY WASHER 2 00ID 14GA 4 10 0108 SNAP RING 2 00 7200 200 4 1 4 4 6 3 X...

Страница 36: ...I R C S E D T R A P M E T I 8 8457 CAP SCR 0 50 13X1 00 SS 4 9 1546 THRUST WASHER 2 01DIA UHMW 12THK 4 11 21586 COLLAR 2 01X3 00X1 00 UHMW 4 12 21505 COLLAR 2 01X3 00X 63 UHMW 4 4 T H G I A R T S T P...

Страница 37: ...DER JR 1 4 10172 CAP SCR 0 50 13X1 00 HHGR8 ZY 34 5 0352 WASHER 0 50 USS FLAT ZINC 2 1 R S 5 2 9 X 0 5 1 N I P 1 6 9 0 3 6 7 0246 SNAP RING ID 7200 150 2 8 0376 MACHY WASHER 1 50ID 14GA 2 9 30962 WEAR...

Страница 38: ...S O L 6 R 6 E E T G T F 3 4 3 2 C 4 1 5 7 3 6 X 8 3 M S A E B U T 6 2 9 0 3 5 1 5 3 7 0 1 X 8 3 M S A E B U T 9 4 8 0 3 6 1 5 1 1 6 X 8 3 M S A E B U T 8 4 8 0 3 7 8 4381 BUSHING 32DXR32 2 00X2 00 GAR...

Страница 39: ...1 0 0 7 X 0 5 1 N I P 1 2 0 8 2 2 3 0426 MACHY WASHER 1 50ID 10GA 2 4 0246 SNAP RING ID 7200 150 2 5 28022 CYLINDER ASM 3 00X42 00 1 6 28765PC LATCH SS 40000K 1 7 28766PC LATCH CS 40000K 1 8 8818 PIN...

Страница 40: ...USHINGS ARE SHOWN FOR REFERENCE ONLY 3 1 2 Y T Q N O I T P I R C S E D O N T R A P O N M E T I 1 27599 CYLINDER 3 00X42 00 1 2 0067 BUSHING 24DU24 GARLOCK 4 3 0279 FTG ADAPT 6 F5OLO S 2 PN 28022 Jib C...

Страница 41: ...2 00 X 2 50 4380 BUSHING 2 00 X 1 50 4381 BUSHING 2 00 X 2 00 8819 BUSHING 2 00 X 1 00 8457 CAP SCREW 0 50 13 X 1 00 SS 10172 CAP SCREW 0 50 13 X 1 00 HH GR8 D0790 WASHER 0 50 SAE FLAT GR8 D0419 THRU...

Страница 42: ...36 Slider20 Owner s Manual...

Страница 43: ...ic filter has been changed per the maintenance page of the Hooklift Owner s Manual Make sure the filter strainer of the hydraulic reservoir is not plugged Make sure that the hydraulic pump is operatin...

Страница 44: ...rized dealers and service providers shall be voided if someone other than an authorized Stellar dealer provides other than routine maintenance service without prior written approval from Stellar In th...

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