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SBM-500

SBM-

500 Operator’s Manual

6

1.5. Design

Collision prevention

Bevel angle

adjustment unit

Chip container

Table

Feed unit

Milling unit

Control cabinet

Milling head penetration

adjustment unit

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Содержание SBM-500

Страница 1: ...The tools of innovation 112 Inverness Circle East Suite F Englewood CO 80112 1 87STEELMAX FAX 303 690 9172 www steelmax com sales steelmax com OPERATOR S MANUAL SBM 500 STATIONARY BEVELING MACHINE ...

Страница 2: ... angle and milling head penetration 13 3 4 Setting the feed wheel height 17 3 5 Tilting the feed unit 18 3 6 Adjusting the feed wheel 19 3 7 Operating 20 3 8 Removing and installing the milling head 22 3 9 Replacing the cutting inserts 23 4 ACCESSORIES 24 4 1 Pipe attachment 24 4 2 Cutting tools 26 4 3 Table 27 4 4 Attachment for narrow plates 29 5 EXPLODED VIEWS AND PARTS LIST 31 6 DECLARATION OF...

Страница 3: ...PE 50 60 Hz Power 8 kVA Spindle rotational speed without load 500 2920 rpm Feed wheel rotational speed 0 2 3 5 rpm Feed speed 0 7 10 5 ft min Table load capacity 100 kg 220 lbs Bevel angle ß Fig 1 15 60 Maximum bevel width b Fig 1 30 mm 1 3 16 Maximum milling head penetration d Fig 1 allowed per a single pass 4 mm 5 32 Workpiece thickness 3 100 mm 1 8 4 Minimum workpiece length 150 mm 6 Minimum wo...

Страница 4: ... inserts 1 unit 2 Wooden box with base and mounting brackets 1 unit 3 Bevel height gauges 1 set 4 Tool box 1 unit 5 8 mm hex wrench 1 unit 6 6 mm hex wrench 1 unit 7 3 5 mm hex wrench 1 unit 8 14 mm combination wrench 1 unit 9 T15 torx screwdriver 1 unit 10 Grease for screws 1 unit Operator s manual 1 unit 3 6 4 1 2 5 7 8 9 10 ...

Страница 5: ...SBM 500 SBM 500 Operator s Manual 5 1 4 Dimensions 1276 mm 50 1675 mm 66 1216 mm 48 910 mm 36 ...

Страница 6: ...SBM 500 SBM 500 Operator s Manual 6 1 5 Design Collision prevention Bevel angle adjustment unit Chip container Table Feed unit Milling unit Control cabinet Milling head penetration adjustment unit ...

Страница 7: ...rrect machine work and injuries to persons nearby 9 Keep untrained bystanders away from the machine 10 Before each use ensure the correct condition of the machine power source power cord plug control panel and tools 11 Before each use make sure that no part is cracked or loose Make sure to maintain correct conditions that can have an effect on the operation of the machine 12 After the power is off...

Страница 8: ...lean the machine and the milling head with a cotton cloth and no chemical agents Do not remove chips with bare hands 25 Maintain the machine and install remove parts and tools only after you unplug the machine from the power source 26 Repair only in a service center appointed by the seller 27 If the machine is wet or has any damage stop the work and promptly send the machine to the service center ...

Страница 9: ...9 3 STARTUP AND OPERATION 3 1 Preparing Use the 6 mm hex wrench to tighten the handle 1 Fig 2 Then use the 8 mm hex wrench to detach the machine from the brackets 2 Fig 2 Installing the handle and detaching the machine from the base 1 2 ...

Страница 10: ...SBM 500 SBM 500 Operator s Manual 10 Use a pallet jack to lift the machine from left or right Fig 3 and then transport it to the worksite Fig 3 Transporting the machine to the worksite ...

Страница 11: ...d efficiently transfers the loads of the machine and workpiece Rotate the feet that are not in contact with the surface so that they rest on it 1 Fig 4 Then use the 18 mm flat wrench to tighten the nuts which will lock the feet in this position Fig 4 Levelling the machine on the surface 1 2 ...

Страница 12: ...ve the table forward so that it makes contact with the bolt 1 Fig 5 and then use the lever 2 to lock the table in this position Next use the handle 3 to rotate the feed unit so that the screw makes contact with the bumper 4 Fig 5 Moving the table and lowering the feed unit 4 1 2 3 ...

Страница 13: ...ead to zero If there is a gap between the vertical base 1 and horizontal base 2 Fig 6a unlock the lever 3 Then rotate the knob 4 so that the vertical base comes in contact with the horizontal base Fig 6b Lock the lever in this position Fig 6 Setting the milling head penetration to zero incorrect a correct b 1 3 4 a b CORRECT INCORRECT 2 ...

Страница 14: ...that the scale 3 shows the required angle Lock the levers in this position Fig 7 Setting the bevel angle Before the first pass move the vertical base 1 away from horizontal base 2 Fig 8 To do this unlock the lever 3 and then use the knob 4 to move the vertical base to a gap X that is correct for a single pass 1 1 2 3 15 is set 45 is set ...

Страница 15: ...5 12 6 10 5 8 7 14 30 0 24 3 20 0 16 7 14 11 8 9 8 8 1 13 27 9 22 5 18 6 15 5 13 10 9 9 1 7 5 12 25 7 20 8 17 1 14 3 12 10 1 8 4 6 9 11 30 2 23 6 19 0 15 7 13 1 11 9 2 7 7 6 4 10 27 5 21 5 17 3 14 3 11 9 10 8 4 7 0 5 8 9 33 6 24 7 19 3 15 6 12 9 10 7 9 7 6 6 3 5 2 8 29 9 22 0 17 2 13 9 11 4 9 5 8 6 7 5 6 4 6 1 pass 7 26 1 19 2 15 0 12 1 10 0 8 3 7 5 9 4 9 4 0 6 22 4 16 5 12 9 10 4 8 6 7 2 6 5 0 4 ...

Страница 16: ...ition If the vertical base is moved away too far it may come in contact with the milling head and thus damage the machine Do not exceed 4 mm 5 32 of the milling head penetration d Fig 8 per a single pass The table shows how far you can move the vertical base per a single pass not to exceed the penetration d of 4 mm Fig 8 Setting the milling head penetration before the first pass Angle 15 20 25 30 ...

Страница 17: ... height Use the knob 1 Fig 9 to set the feed wheel at such a height so that the workpiece is firmly pressed to the horizontal base 2 during rotation of the feed wheel Then use the nut 3 to lock the knob in this position Fig 9 Setting the feed wheel height 3 1 2 2 3 ...

Страница 18: ... that the workpiece is sufficiently pressed to the vertical base use the knobs 1 2 Fig 10 to tilt the feed unit Do this when milling narrow workpieces or after moving the vertical base away from the horizontal base Fig 10 Tilting the feed unit Then adjust the feed wheel 1 2 ...

Страница 19: ...obs 3 and 4 to move the feed unit so that 5 the wheel comes as close to the milling spot as possible 6 Next lock the knob 1 and lever 2 in this position Do not let the feed wheel or its cover come in contact with the milling head or vertical base Fig 11 Adjusting the feed wheel Use the knob 3 Use the knob 4 2 5 6 4 3 1 ...

Страница 20: ...he knob in this position Fig 12 Starting the work Put the workpiece on the right side Press the workpiece to the vertical and horizontal base and move it to the direction 4 Fig 12 to put it under the feed wheel After the first pass move the vertical base away to get the correct gap for the next pass Between the vertical base and the horizontal base put the bevel height gauge related to the angle O...

Страница 21: ...imilar value in each pass To get the best quality of the bevel move the base away in the last pass as little as possible If the maximum allowed motor load is exceeded the OVERLOAD button comes on When this happens lower the feed speed If you continue operating when the motor is overloaded the safety circuit will shut down the motor To restart the machine in such a case lift the feed unit and remov...

Страница 22: ...the table back 2 to get access to the milling head Use a 14 mm flat wrench to prevent the rotation of the spindle 3 Then use the 8 mm hex wrench to remove the milling head 4 To install put the milling head on the spindle and prevent the rotation of the spindle Then use the removed screw and washer to tighten the milling head Fig 13 Removing the milling head 3 4 1 2 ...

Страница 23: ... remove the fixing screw 1 Fig 14 Then remove the cutting insert 2 and clean the shim 3 Rotate the cutting insert by 90 and reinstall it or replace with a new insert if all four edges are worn Press the cutting insert so that its bottom is in full contact with the shim and then tighten with the fixing screw Fig 14 Replacing the cutting inserts 1 2 3 ...

Страница 24: ...iameters of 50 150 mm 2 6 To install the attachment set the milling head penetration to zero Fig 6b Then move the roller from the left groove to the right groove 1 Fig 15 Next lift the feed unit 2 and move the attachment into the left groove 3 Fig 15 Installing the pipe attachment Part number PRK 0573 36 00 00 0 2 3 1 ...

Страница 25: ... 3 the bottom of the pipe is as close to the milling spot as possible 4 and tighten the screws 5 Fig 16 Adjusting the attachment Set the required bevel angle and milling head penetration Fig 6 7 8 and tilt the feed unit by about 2 Fig 10 Next set the height feed wheel height and adjust the wheel Fig 9 11 so that the pipe is pressed to the attachment and horizontal base when the feed wheel rotates ...

Страница 26: ...mm 1 16 Fig 17b and the bevel width must not be more than 15 mm 9 16 Fig 17 Placing the pipe After the machine starts the feed wheel moves the pipe to the milling head 4 2 Cutting tools Part number Part name PLY 000396 Cutting insert for steel 10 required sold 10 per box PLY 000408 Cutting insert for aluminum 10 required sold 10 per box 15 mm 9 16 2 mm 1 16 a b INCORRECT CORRECT 30 mm 1 3 16 ...

Страница 27: ...able Allows the machine to bevel longer plates To assemble the table put it upside down Fig 18 Use the 16 mm and 17 mm flat wrenches to attach the legs 1 and bracket 2 Fig 18 Assembling the table Part number STL 0573 37 00 00 0 1 2 1 1 1 1 2 2 ...

Страница 28: ...feet 1 Fig 18 so that the height of the tables is the same Next use the 18 mm flat wrench to tighten the nuts 2 to lock the feet in this position Then align the faces of the tables 3 Be careful not to catch your hands between the handle and table 4 Fig 19 Using the table 1 2 3 4 ...

Страница 29: ... to bevel plates with the width of at least 30 mm 1 18 Plate width Minimum allowed plate thickness 30 50 mm 1 18 1 97 10 mm 0 39 50 mm 1 97 3 mm 0 12 To install the attachment remove the rollers 1 Fig 20 and move the attachment into the table grooves Part number PRK 0573 38 00 00 0 ...

Страница 30: ... the attachment for narrow plates Set the required bevel angle and milling head penetration Fig 6 7 8 Move the plate 3 Fig 21 to the vertical base 4 Move the attachment to the plate 5 and lock the levers 6 Fig 21 Positioning the attachment 3 4 5 6 6 1 1 2 ...

Страница 31: ...EM PART NUMBER DESCRIPTION Q TY 1 SMR 000005 GREASE FOR SCREWS 5g 1 2 KLC 000061 14 MM COMBINATION WRENCH 1 3 KLC 000066 T15 WRENCH WITH HANDLE 1 4 KLC 000065 3 5 MM HEX WRENCH 1 5 KLC 000011 8 MM HEX WRENCH 1 6 PJM 000010 TOOL CONTAINER 1 7 ZST 0573 42 00 00 0 BEVEL HEIGHT GAUGES SET 1 ...

Страница 32: ... s Manual 32 4 28 27 40 65 31 30 19 20 7 8 11 18 21 23 22 25 74 26 24 32 17 34 9 33 10 29 35 36 12 13 37 38 45 39 46 41 47 44 16 71 48 15 70 14 69 57 67 58 72 68 64 49 5 56 50 55 42 66 6 43 60 3 59 73 51 54 63 62 1 52 2 61 53 ...

Страница 33: ...RBOX COVER 1 23 OSL 0573 22 00 00 0 LEFT GEARBOX COVER ASSY 1 24 OSL 0573 23 00 00 0 RIGHT GEARBOX COVER ASSY 1 25 PRS 000017 EXTERNAL RETAINING RING 25z 2 26 SRB 000028 FULL THREAD HEX HEAD SCREW M8x25 5 27 PDK 000051 SPRING WASHER 8 2 6 28 PDK 000022 ROUND WASHER 8 4 6 29 WKR 000058 HEX SOCKET SET SCREW WITH FLAT POINT M6x8 1 30 PDK 000037 ROUND WASHER 6 5 1 31 KBA 0573 17 00 00 0 WINCH ASSY 1 3...

Страница 34: ...SED PAN HEAD SCREW M4x35 2 60 LCZ 000037 LIMIT SWITCH 1 61 RLK 0573 20 00 00 0 ROLLER ASSY 2 62 PDK 000109 ROUND WASHER 10 5 1 63 RKJ 000052 HANDLEVER M10 63 1 64 NIT 000010 RIVET 2x6 4 65 LNL 0573 09 00 00 0 STRAIGHTEDGE 1 66 STL 0573 03 00 00 0 TABLE ASSY 1 67 SRB 000156 HEX SOCKET HEAD CAP SCREW M8x35 5 68 PRW 000068 CARRIAGE 4 69 STP 000002 BRACKET D75 4 70 ZLC 000160 CABLE GLAND 1 71 NKR 0000...

Страница 35: ...R 1 9 DYS 0573 04 21 00 0 GEARBOX COVER RING 2 10 PRS 000019 EXTERNAL RETAINING RING 28z 2 11 WPS 000045 KEY 8x7x40 2 12 WLK 0573 04 16 00 0 SHAFT 1 13 WPS 000077 KEY 8x7x30 2 14 RDK 000016 GEARBOX 1 15 NKR 000002 NUT M10 7 16 SRB 000114 HEX SOCKET HEAD CAP SCREW M6x20 4 17 PLY 0573 04 08 00 0 GEARBOX PLATE ASSY 1 18 SRB 000141 HEX SOCKET HEAD CAP SCREW M8x14 2 28 66 67 33 47 48 51 29 12 11 49 60 ...

Страница 36: ...LK 000014 SPRING PIN 4x20 1 41 PKT 0573 03 08 00 0 KNOB 3 42 PLY 0573 04 09 00 0 ANGLE SETTING PLATE ASSY 1 43 TRC 573 04 06 00 0 CAP 1 44 PDK 0573 04 07 00 0 SPHERICAL WASHER 1 45 SRB 000114 HEX SOCKET HEAD CAP SCREW M6x20 16 46 PLY 0573 04 05 00 1 PLATE ASSY 1 47 PDK 000118 ROUND WASHER 13 2 48 SRB 0573 04 28 00 0 BOLT 1 49 SRB 000155 HEX SOCKET HEAD CAP SCREW M8x30 4 50 PDK 000022 ROUND WASHER ...

Страница 37: ...7 NKR 000019 HEX NUT M8 2 8 WSP 0573 02 07 00 0 GEAR SUPPORT 1 9 SRB 000308 HEX SOCKET HEAD CAP SCREW M12x35 2 10 KZK 0573 02 14 00 0 LOCKING PUCK 1 11 WLK 0573 02 15 00 0 LOCKING SHAFT 1 12 PDK 000118 ROUND WASHER 13 8 13 LOZ 000038 BALL BEARING 12x28x8 4 14 SRB 000101 HEX SOCKET HEAD CAP SCREW M6x10 7 15 ZGR 0573 02 10 00 0 CHIPS DRIFT FENDER II 1 16 ZGR 0573 02 09 00 0 CHIPS DRIFT FENDER I 1 17...

Страница 38: ...DK 000103 ROUND WASHER 13 1 27 GLW 000030 MILLING CUTTER 1 28 PLY 000396 MILLING CUTTER INSERT 10 29 SRB 000083 HEX SOCKET HEAD CAP SCREW M5x16 4 30 WPS 0573 02 02 00 0 KEY 2 31 TRC 0573 02 01 00 0 MOTOR PLATE 1 32 SLN 000200 MOTOR 400V 1 33 PRZ 0573 02 06 00 0 NIPPLE 1 34 ZLC 000160 CABLE GLAND 1 35 PLY 000439 SHIM 10 36 SRB 000417 CLAMP SCREW 10 37 SRB 000418 SHIM SCREW 10 38 PDK 000164 ROUND WA...

Страница 39: ...VER 1 11 NKR 000135 BEARING NUT M12x1 1 12 PDK 000179 BEARING TOOTHED WASHER MB 1 1 13 TLJ 0469 20 12 00 0 SCREW SPACER SLEEVE 1 14 LOZ 000062 BALL BEARING 12x32x10 1 15 OPR 0573 03 05 00 0 BEARING HOLDER 1 16 SRB 000106 HEX SOCKET HEAD CAP SCREW M6x16 2 17 SRB 000086 HEX SOCKET HEAD CAP SCREW M5x20 4 18 NKR 0573 03 06 00 0 NUT 1 19 BZA 0573 03 04 00 0 VERTICAL BASE PLATE 1 20 UCW 0573 03 03 00 0 ...

Страница 40: ...6x25 4 not shown in the drawing 1 3 1 2 9 8 4 5 7 6 1 1 2 3 1 1 0 ITEM PART NUMBER DESCRIPTION Q TY 1 PRC 000029 EMERGENCY BUTTON 1 2 STK 000010 CONNECTOR 1 3 PRC 000042 GREEN BUTTON 1 4 PRC 000043 RED BUTTON 1 5 PTN 000038 POTENTIOMETER 2 6 PRC 000044 START STOP BUTTON 2 7 PRP 000014 STRAIN RELIEF 3 8 NKR 000198 STRAIN RELIEF NUT M20x1 5 3 9 SZF 0573 05 01 00 0 CONTROL BOX 1 10 RZL 000017 3 GEAR ...

Страница 41: ...TY 3Q1 RZL 000017 EMERGENCY STOP SWITCH DISCONNECTOR 1 3Q1 OSL 000255 COVER 1 4K1 STY 000010 CONTACTOR 32A 1 5F1 BZP 000041 CIRCUIT BREAKER C25 1 6F1 BZP 000031 CIRCUIT BREAKER C6 1 3F1 BZP 000027 CIRCUIT BREAKER C6 1 3PS1 ZSL 000027 POWER SUPPLY 1 3F2 BZP 000019 CIRCUIT BREAKER B1 1 4F1 BZP 000019 CIRCUIT BREAKER B1 1 4F2 BZP 000019 CIRCUIT BREAKER B1 1 4U1 PZK 000044 EMERGENCY STOP MODULE 1 6R1 ...

Страница 42: ...DESCRIPTION Q TY 6R2 PZK 000030 RELAY 24VDC 1 6R3 PDS 000024 SOCKET 1 6R3 PZK 000030 RELAY 24VDC 1 5U1 PRZ 0573 99 01 00 0 SPINDLE FREQUENCY INVERTER 3x480V 1 5U2 MDL 000083 DYNAMIC BRAKING MODULE 1 6U1 PRZ 0573 99 03 00 0 FEED FREQUENCY INVERTER 3x480V 1 ...

Страница 43: ... 500 Stationary Beveling Machine is manufactured in accordance with the following standards EN 60204 1 EN ISO 12100 EN ISO 14120 EN ISO 13849 1 and satisfies regulations of the guidelines 2014 35 EC 2006 42 EC 2014 30 EC Person authorized to compile the technical file Marek Siergiej ul Elewatorska 23 1 15 620 Białystok Poland Białystok 29 October 2018 ___________________________ Marek Siergiej CEO...

Страница 44: ...rkmanship under normal use for a period of 12 months from the date of sale This warranty does not cover cutting inserts as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Serial number Date of sale Signature of seller 1 06 5 June 2019 WE RESERVE THE RIGHT TO MAKE CHANGES IN THIS MANUAL WITHOUT NOTICE ...

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