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iQ Control Box

10.18.2019

1.800.7.ACCESS • www.stanleyaccess.com • Document # 204143 REV 5 7

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• SET the auxiliary cam for approximately 3° activation (toward breakout direction), and ADJUST cam as necessary

to trip the corresponding micro switch prior to activation of the breakout switch.

• CONNECT yellow jumper wires installed on the single/dual motor harness

as follows:
a. INSTALL stripped end of first jumper wire (from position 3 of the 8-pin connector on operator harness) into

terminal 9 of control box connector TB3.

b. INSTALL stripped end of second jumper wire (from position 5 of the 8-pin connector on operator harness)

into terminal 10 of control box connector TB3.

NOTE

: In a swing-pair application, the breakout switches of each operator need to be wired in series to en-

sure that the control box will not open the doors if either breakout status switch is activated.

• IF application is a pair of swing doors, PERFORM the following:

a. REPEAT the previous two steps for the second door operator.
b. CONNECT stripped end of one yellow jumper wire from each operator to terminals 9 and 10 of control box

connector TB3.

• Using a wire nut, CONNECT remaining wire from first operator to remaining wire on second operator.
• VERIFY breakout status/breakout cam is properly set as follows:

a. Refer to Figure 1, and visually INSPECT cams for proper setting.

b. UNPLUG TB3 from control box.

NOTE

: When checking breakout status switch continuity, the switch is first checked with the door closed,

then again with the door in the breakout (negative 3°) position. In a swing-pair application, both doors can

be tested at the same time in the closed position. However, the doors must be tested

individually

when

checking switch continuity with the doors in the breakout (negative 3°) position.

c.   ENSURE door is in the closed position.
d.   Using a multimeter, CHECK continuity between TB3 terminals 9 and 10, and ENSURE there is continuity.
e.   PUSH door in the breakout direction, and HOLD door at approximately the negative 3° position.
f.   Using a multimeter, CHECK continuity between TB3 terminals 9 and 10, and ENSURE there is an open circuit.
g.   RELEASE door.
h.   PLUG TB3 into control box.

TOP CAM = AUX SWITCH

CENTER CAM = EMERGENCY BREAKOUT SWITCH

BOTTOM CAM = CLOSE CHECK SWITCH

EMERGENCY SWITCH
N.C.: RED
N.O.: YELLOW
COM.: BLACK

OPEN CHECK SWITCH
N.O.: BROWN
COM.: ORANGE

CLOSE CHECK SWITCH
N.C.: WHITE
COM.: BLUE

TOP CAM = AUX SWITCH

CENTER CAM = EMERGENCY BREAKOUT SWITCH

BOTTOM CAM = CLOSE CHECK SWITCH

RH SHOWN

LH SHOWN

Figure

1. Breakout Status/Breakout Cam Settings (Magic-Swing Operators)

COM

N.O.

N.C.

COM

N.O.

N.C.

COM

N.C.

COM

N.O.

N.C.

N.O.

Continued From Previous Page

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Содержание 204143

Страница 1: ...n of this work may be a violation of copyright law of the United States of America and other countries could result in the awarding of statutory damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights reserved All manuals can be found at www stanleymobileapps com iQ Controller Installation and Operation Manual 204143 FOR SWING AND FOLD...

Страница 2: ...iring Instructions 6 Evaluate Power Requirements 6 Connecting Main Power Wiring 6 Connecting Breakout Status Signal Wiring Magic Swing Operators 6 Connecting Breakout Status Signal Wiring Magic Force Operators 8 Wiring the Operator Switch Module Magic Force Operators 9 Wiring the Operator for Required Handing Magic Force Operators 10 Wiring the Power Close Speed Module 10 Wiring the ON OFF HOLD OP...

Страница 3: ...Photobeam Pro or Optex OS12CT Refer to wiring diagrams per application Hold Open Delay Amount of time the door stays open after all sensors have cleared I O Configuration Allows Motor 2 Power Close Relay feedback to be used instead of functions normally used with the selected input 0 Default 1 TB5 7 Motor 1 Relay Feedback TB3 9 Motor 2 Relay Feedback OPEN If not already Fully Open the controller w...

Страница 4: ...eleration as well as door properties like friction door length and door weight affect door speed Open Learn Torque The torque used on power up during FIS after an obstruction and return from breakout This torque must be set to comply with ANSI BHMA door force requirements This parameter sets the maximum current available to the motor which is directly proportional to the door force This torque set...

Страница 5: ...NSI BHMA door force requirements This parameter sets the maximum current available to the motor which is directly proportional to the door force This torque setting is used in conjunction with Power Close Check Speed Power Close Enable Power Close allows the motor to assist the spring close to help overcome wind and stack pressure This feature requires a Power Close Speed Module part 517864 connec...

Страница 6: ... the header DRILL a second hole for a No 8 screw INSTALL power line harness 412544 ring terminal and star washer onto the No 8 screw provided and FASTEN screw star washer and ground wire to header Using the wire nuts provided CONNECT power line harness 412544 to electrical service as follows CONNECT power pigtail assembly black wire to black line service wire CONNECT power pigtail assembly white w...

Страница 7: ... wire nut CONNECT remaining wire from first operator to remaining wire on second operator VERIFY breakout status breakout cam is properly set as follows a Refer to Figure 1 and visually INSPECT cams for proper setting b UNPLUG TB3 from control box NOTE When checking breakout status switch continuity the switch is first checked with the door closed then again with the door in the breakout negative ...

Страница 8: ...s switch wire from one operator to terminal 9 of control box connector TB3 b INSTALL one breakout status switch wire from second operator to terminal 10 of control box connector TB3 c CONNECT remaining two yellow breakout status switch wires together with a wire nut VERIFY breakout status breakout cams are properly set as follows a Refer to Figure 2 and visually INSPECT cams for proper setting b U...

Страница 9: ...ontinuity e PUSH door in the breakout direction and HOLD door at approximately the negative 3 degree position f Using a multimeter CHECK continuity between TB3 terminals 9 and 10 and ENSURE there is an open circuit g RELEASE door h PLUG TB3 into control box Wiring the Operator Switch Module Magic Force Operators Refer to Attachment 2 and CONNECT switch module harness 413791 to dual adjustment clos...

Страница 10: ...iring the ON OFF HOLD OPEN Switch and Power Switch Refer to Attachment 2 and CONNECT ON OFF HOLD OPEN switch wiring as follows TB2 Terminal Connection Switch Wire Color 1 Hold Open Yellow 2 Common Orange 3 Automatic On Violet SET POWER switch to OFF CONNECT POWER switch harness 516857 1 to power harness 415000 CONNECT line connect harness 412544 to power harness 415000 Wiring the Door Activation o...

Страница 11: ...arness TB1 Terminal Connection Swing Guard T Wire Color 1 Power for Swing Guard T Red 2 Serial Communication Green 3 Serial Communication White 4 Power for Swing Guard T Black NOTE Refer to the Swing Guard T installation manual for Sensor Head mounting locations DIP switch settings angle adjustments and routing of wire harnesses Wiring Bodyguard T The Bodyguard T does not require a lockout relay f...

Страница 12: ... VALUE back to the STATUS 3 To display STATUS CODE A few seconds after the VALUE is selected the display indicates the STATUS CODE 4 To show the INDEX and VALUE To show the INDEX hold ENTER Once ENTER is released the display will show the VALUE of that INDEX 5 Read the descriptions entirely before performing each step Check the INDEX and VALUE after each step 6 To store changes in permanent memory...

Страница 13: ...ke changes Safety Logic NOTE If there are no sensors connected leave value of 00 11 Safety Logic INDEX 11 00 to 15 00 Sensor 01 Sentrex 02 Carpet 03 Carpet 12 Sec 04 Non Monitored Bi Fold 05 Monitored DM OHP ACT STL SAF both single pair 06 Monitored DM OHP Dual Egress STL ACT STL SAF 07 Monitored OHP Photobeam SAF Photobeam 08 Monitored DM ACT ACT both single pair 09 Monitored OHP Bi Fold SAF 10 M...

Страница 14: ... Door Style Dual Motor Low Energy 09 Fold door style Single Motor 10 Fold door Style Dual Motor Description Index iQ Mode Specific Door Operational Values These depend upon the mode selected 00 89 Reserved 90 95 Command Restart FIS Entering 01 will cause FIS to restart 96 Firmware Entering 01 will display FE followed by two pairs of digits followed by FE For example if the firmware is 0609 the con...

Страница 15: ...9 M1 16 16 6 1 99 Hold Open Delay 25 sec max 99 M1 22 6 7 0 99 Open Torque M1 35 60 8 0 99 Open Check Torque M1 35 60 9 0 99 Stall Torque M1 8 8 11 0 15 Safety Logic M1 0 0 12 0 1 2S Operation M1 0 0 13 3 60 Open Obstruction Time 60 1 5 seconds M1 20 20 14 0 40 Open Acceleration M1 20 10 15 0 10 Open Braking M1 8 8 16 0 50 Operate Delay 0 1 sec increments 5 0 sec max M1 0 0 17 0 1 No Reverse on Ob...

Страница 16: ...n Delay 25 sec max 99 M2 22 6 27 0 99 Open Torque M2 35 60 28 0 99 Open Check Torque M2 35 60 29 0 99 Stall Torque M2 8 8 31 0 1 Off Mode M1 0 0 32 0 1 Lock Logic M1 1 1 33 3 60 Open Obstruction Time 60 sec 1 5 seconds M2 20 20 34 0 40 Open Acceleration M2 20 10 35 0 10 Open Braking M2 8 8 36 0 50 Operate Delay 0 1 sec increments 5 0 sec max M2 0 0 37 1 99 Unlock Time 99 unlocked until full closed...

Страница 17: ... see Attachment 7 Door moves slowly on one cycle Note it No action required Door moves slowly on several cycles Display shows 34 on slow cycles Reset Power If code does not clear call Tech Support 35 Motor Drive Failure Replace Controller 36 Internal Communication Error Type 2 see Attachment 7 Door moves slowly on one cycle Note it No action required Door moves slowly on several cycles Display sho...

Страница 18: ...t status code and the door state d1 and d2 displayed when controlling more than one door Any state that follows d1 is referencing door 1 Any state that follows d2 is referencing door 2 Table 6 Door States Door States Table 5 Status Codes continued Status Code Description Remedy Cause E2 ho Door Held Open Use best practices to troubleshoot using hand held device and provided wiring diagrams E3 Door...

Страница 19: ...ostat also affect closing speed Closing speed must always be checked after adjusting Close Check Speed f ADJUST CLS Close Speed rheostat Caution To prevent motor overheating and premature motor failure Stall Torque must not be set too high g ADJUST Stall Torque h ADJUST torque i ADJUST time delay Warning The Magic Touch Hold Open Time must be a minimum of 3 seconds to ensure compliance with ANSI B...

Страница 20: ... COM N O AUX SWITCH BREAKOUT STATUS WIRING SINGLE DOOR BREAKOUT STATUS WIRING DUA L DOOR N C COM N O AUX SWITCH OPERATOR NO 1 OPERATOR NO 2 3 5 5 3 1 2 3 4 5 6 7 8 9 10 TB3 1 2 ATTACHMENTS 5 Attachment 1 Breakout Status Wiring for Magic Swing Operators Sheet 1 of 1 3 4 5 6 7 8 9 10 N C RED GREEN WHITE 1 2 3 4 5 6 7 8 WIRE HARNESS CONNECTOR SEEN FROM WIRES SIDE TWO WIRE HARNESS TERMINATED BY TWO CO...

Страница 21: ...is prohibited Attachment 2 Magic Force Wiring Diagram iQ Sheet 1 of 1 NOTES 1 MULTIPLE SU100 SENSOR WIRES ARE WIRED IN PARALLEL 2 WHEN POWER CLOSE IS REQUIRED THE MONITORING INPUTS BREAKOUT INPUT TB3 9 AND HOLDING BEAM INPUT TB5 7 MUST BE CONFIGURED WITH I O CONFIGURATION PARAMETER 3 IF USING TB3 9 FOR POWER CLOSE MONITORING BREAKOUT STATUS SWITCH MUST BE DISCONNECTED ENCODER 2 ENCODER 1 TB3 TB5 T...

Страница 22: ...s com 1 800 7 ACCESS Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 10 18 2019 Attachment 3 Magic Swing Wiring Diagram iQ Sheet 1 of 1 JP301 ...

Страница 23: ...ument 204143 REV 5 23 Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 4 Monitored Sensors Wiring Diagrams Sheet 1 of 14 OHP1 DMS1 DMA1 SU100 ...

Страница 24: ...ion of Stanley is prohibited 10 18 2019 Attachment 4 Monitored Sensors Wiring Diagrams Sheet 2 of 14 OHP1 DMS2 DMA2 DMA1 DMS1 SU100 SU100 See NOTES 1 2 NOTES 1 Optional SU100 for two way traffic 2 If the optional SU100 for two way traffic is needed this additional SU100 requires adding a 24VDC external power supply into TB4 1 and TB4 2 and removing the 15V power jumpers from TB7 and TB4 see Attach...

Страница 25: ...LC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 4 Monitored Sensors Wiring Diagrams Sheet 3 of 14 NOTE If DMA1 and DMA2 meet the requirements of ANSI A156 10 section 8 2 2 3 the SU100 sensors are not required OHP2 DMS2 DMA1 OHP1 SU100 SU100 DMS1 DMA2 ...

Страница 26: ...CESS Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 10 18 2019 Attachment 4 Monitored Sensors Wiring Diagrams Sheet 4 of 14 SU100 PB PB OHP1 SU100 PB PB OHP1 ...

Страница 27: ... com Document 204143 REV 5 27 Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited DMA1 Attachment 4 Monitored Sensors Wiring Diagrams Sheet 5 of 14 ...

Страница 28: ...m 1 800 7 ACCESS Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 10 18 2019 Attachment 4 Monitored Sensors Wiring Diagrams Sheet 6 of 14 DMA2 DMA1 ...

Страница 29: ...ocument 204143 REV 5 29 Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 4 Monitored Sensors Wiring Diagrams Sheet 7 of 14 SU100 SU100 OHP1 ...

Страница 30: ... 800 7 ACCESS Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 10 18 2019 Attachment 4 Monitored Sensors Wiring Diagrams Sheet 8 of 14 DMA1 DMS1 SU100 ...

Страница 31: ...t 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 4 Monitored Sensors Wiring Diagrams Sheet 9 of 14 SU100 DMS1 DMA2 DMA1 DMS2 DOOR MOUNTED STALL ACT SWING DOOR PAIR SAFETY LOGIC 10 ...

Страница 32: ... 7 ACCESS Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 10 18 2019 Attachment 4 Monitored Sensors Wiring Diagrams Sheet 10 of 14 SU100 SU100 OHP1 OHP2 ...

Страница 33: ...4143 REV 5 33 Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited SU100 SU100 Attachment 4 Monitored Sensors Wiring Diagrams Sheet 11 of 14 LZR LZR LZR LZR LZR LZR ...

Страница 34: ...800 7 ACCESS Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 10 18 2019 SU100 Attachment 4 Monitored Sensors Wiring Diagrams Sheet 12 of 14 OHP1 DMS1 ...

Страница 35: ...ument 204143 REV 5 35 Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 4 Monitored Sensors Wiring Diagrams Sheet 13 of 14 OHP1 DMS2 DMS1 SU100 ...

Страница 36: ...CESS Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 10 18 2019 Attachment 4 Monitored Sensors Wiring Diagrams Sheet 14 of 14 OHP1 DMS2 DMS1 OHP2 SU100 SU100 ...

Страница 37: ...ley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 5 Non Monitored Sensors Wiring Diagrams Sheet 1 of 3 NOTE This wiring is for existing installations where monitoring is NOT required OHP1 DMA1 DMS1 SU100 ...

Страница 38: ...tachment 5 Non Monitored Sensors Wiring Diagrams Sheet 2 of 3 NOTE This wiring is for existing installations where monitoring is NOT required OHP1 DMS2 DMA2 DMA1 DMS1 SU100 SU100 See NOTES 1 2 NOTES 1 Optional SU100 for two way traffic 2 If the optional SU100 for two way traffic is needed this additional SU100 requires adding a 24VDC external power supply into TB4 1 and TB4 2 and removing the 15V ...

Страница 39: ...ole or in part without the express written permission of Stanley is prohibited Attachment 5 Non Monitored Sensors Wiring Diagrams Sheet 3 of 3 NOTE This wiring is for existing installations where monitoring is NOT required OHP1 DMS2 DMS1 OHP2 SU100 SU100 NOTE If DMA1 and DMA2 meet the requirements of ANSI A156 10 section 8 2 2 3 the SU100 sensors are not required DMA2 DMA1 ...

Страница 40: ...ght 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 10 18 2019 Attachment 6 iQ Terminal Block Connections TB1 through TB7 Sheet 1 of 1 iQ CONTROLLER INPUTS AND OUTPUTS ASSIGNMENT ...

Страница 41: ...oduction in whole or in part without the express written permission of Stanley is prohibited Attachment 7 iQ Controls and Indicators Sheet 1 of 2 3 SEE DETAIL A 1 2 4 DETAIL A 12 5 9 14 15 6 7 8 11 10 19 18 17 16 13 UP DOWN ENTER TB1 TB6 TB2 TB3 TB5 TB4 TB7 ENCODER 1 ENCODER 2 Class 2 Supply 24 Volts TB1 TB6 TB2 TB3 TB5 TB4 ENCODER 1 ENCODER 2 TB7 JP301 JP301 ...

Страница 42: ...r J702 Encoder 2 Connector 9 Two Digit Display Displays Controller Status Also serves as the display for tune in by pushbutton switches and indicates encoder movement 10 Encoder 1 Connector J701 Connection point for motor encoder No 1 11 Up Pushbutton Switch Used manual setup and tuning of door when hand held device is not available 12 Down Pushbutton Switch Used for manual setup and tuning of doo...

Страница 43: ...6 10 American National Standard for Power Operated Pedestrian Doors Critical aspects of the installation for compliance with A156 10 include Guide rail size location and type Control mat size layout molding height active areas and sensitivity Sensor pattern size sensitivity and function Knowing Act guidelines secondary activating zones and double egress swing door requirements Entrapment protectio...

Страница 44: ...is mandatory See Main Power Wiring instructions and Wiring Diagrams in this guide for grounding techniques Permanent wiring is to be employed as required by the National Electrical Code and or local codes Connection of external devices is shown in the wiring diagrams and terminal block layouts elsewhere in this guide Refer to these figures for proper wiring of external devices to ensure compliance...

Страница 45: ... Hold Open OFF Auto ON Night Mode TB2 1 TB2 3 TB2 5 TB1 5 M1 Power Close Module Control Output Dark Power Close Active TB1 8 OHP1 and OHP Data Dark Door open TB3 4 DM1 Stall Dark Detecting TB3 8 and TB4 8 Safety Dark Detecting TB3 9 Breakout M2 Power Close Monitoring Dark No breakout TB4 4 and TB4 9 OperateSensorInputandPushPlateInput connectedinternally Dark Detecting TB5 3 DM1 Activation Dark De...

Страница 46: ... 10 20 12 20 Open Check Length 45 40 35 20 23 20 Open Check Speed 6 10 7 10 10 6 Open Check Torque 60 60 60 35 35 35 Open Braking 2 10 10 2 6 9 Open Stop 30 30 30 20 30 30 Open Check Recycle Speed 45 45 45 45 45 45 Attachment 10 Recommended Values for Door Configurations Description Heavy Weight Door 350lbs Full Energy Low Energy Concealed In Swing Out Swing Concealed In Swing Out Swing Open Learn...

Страница 47: ...2 2 Check for mechanical binding Door hits the open stop too hard 1 Increase Open Check Length until door slows down a considerable distance from the Open Stop 2 Increase Open Braking until the door slows down into Open Check 3 Decrease Open Check Speed if door speeds up after slowing down into Open Check 4 Increase Open Stop until door no longer hits the open stop Door stalls while opening withou...

Страница 48: ...Stanley Access Technologies LLC 65 Scott Swamp Road Farmington CT 06032 48 Document 204143 REV 5 www stanleyaccess com 1 800 7 ACCESS ...

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