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Single Gas Analyzer (SGA)

Operations Manual

Super Systems Inc.

Page 6 of 44

Page 6 of 51

Mechanical Diagrams

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Содержание Single Gas Analyzer for H2

Страница 1: ...Single Gas Analyzer for H2 OPERATIONS MANUAL Super Systems Inc 7205 Edington Drive Cincinnati OH 45249 513 772 0060 Fax 513 772 9466 www supersystems com...

Страница 2: ...1 306 5180 http www supersystemseurope com Super Systems M xico Sistemas Superiores Integrales S de RL de CV Acceso IV No 31 Int H Parque Industrial Benito Juarez C P 76120 Queretaro Qro Phone 52 442...

Страница 3: ...mation Menu Option 11 Pump Control Menu Option 12 Instrument Configuration Menu Option 12 Output Configuration 13 Communications Menu Option 14 Alarms Setup 15 Output Calibration Menu Option 16 Overvi...

Страница 4: ...ument Configuration 24 Output Configuration 25 Output Calibration 26 Sensor Calibration 27 Alarms 28 SSI Configuration 29 Read Write Registers 30 Network Configuration 31 Modbus Registers 32 Replaceme...

Страница 5: ...ch screen interface and Ethernet based web interface The SGA also includes onboard datalogging and communications via serial connection USB or Ethernet Oxygen Measurement Option with Additional Sensor...

Страница 6: ...Single Gas Analyzer SGA Operations Manual Super Systems Inc Page 6 of 44 Mechanical Diagrams...

Страница 7: ...g Modbus registers of the SGA This page is primarily intended for testing and troubleshooting purposes Please contact SSi before attempting to make any changes to the settings on this page Network Con...

Страница 8: ...in the list of instruments The corresponding IP address is the IP address that you will want to use Once you have found the IP address you should be able to complete any additional network configurati...

Страница 9: ...subnet mask may be different the unit may be connected to a different network or the unit may not be powered on SSi recommends consulting an IT engineer or network administrator If needed call SSi at...

Страница 10: ...the Login button will allow the user to enter a user name and numeric password to log in When the menu screen is first displayed the operator level menu options are visible The supervisor menu options...

Страница 11: ...the OK button on this screen will close the screen down and return to the Chart Display screen The Refresh button will refresh the screen s trend data if the screen is not in real time mode The left p...

Страница 12: ...r chart The note shows up when the chart is printed out using the utility software included with the SGA instrumentation Pressing the Add Note option displays a screen where the operator can enter the...

Страница 13: ...Configuration Menu Option The Instrument Configuration menu allows the user to set values for various SGA paramaters Min H2 This reading indicates the point at which anything below will be read as ze...

Страница 14: ...lue Span Value Range and Manual The Source is the gas that applies to that output The Zero Value is the value that corresponds to 4mA on a 4 20mA scale 4 20mA is the default Range setting If Range is...

Страница 15: ...lows you to view and change the current IP Address Mask and Gateway for the SGA To change this information tap to highlight an item then tap Edit and use the keyboard screen to enter desired informati...

Страница 16: ...dings for the SGA Tap to highligh the desired gas type Then tap the appropriate buttons to enter a Lower Limit and an Upper Limit To select an Action tap Set Action to cycle through the available opti...

Страница 17: ...strument available Then follow these steps Zero Calibration To calibrate the zero span range for an output 1 Attach a measuring device to the selected output 2 Connect the gas to the Cal Gas Inlet on...

Страница 18: ...gon The concentration of the Span calibration gas should closely resemble the gas that is being measured NOTE Since the accuracy of the calibration gas directly influences the resulting accuracy of th...

Страница 19: ...down This should take approximately 45 seconds 7 At this point tap to highlight Run Calibration and tap the Run Calibration button 8 The Calibration Timer on the screen will count down and when it rea...

Страница 20: ...put or tap the Reset Output button to turn off an output Then enter the desired information on the ensuing screen Oxygen Units Menu Option Allows the user to choose the display units for O2 This is on...

Страница 21: ...enu option allows you to adjust the SGA s display options for H2 Simply tap an option to highlight it then tap Change to bring up the available options Tap to select your desired option and tap Select...

Страница 22: ...g the touchscreen or a web browser on your computer The web browser connects to the unit through an Ethernet connection The computer you are using and the unit need to be on the same network with the...

Страница 23: ...23 of 44 Instrument Information The Instrument Information screen provides basic information about the unit including Desciption Part Serial Sub Serial Main Version Sensor Version and Web Page Version...

Страница 24: ...he temperature of the measured gas Ambient Temperature The ambient temperature where the sensor is located NOTE The following options are intended primarily for SSi personnel to assist with troublesho...

Страница 25: ...for internal calculations N2 Flow The value entered here will be used in nitriding calculations Enter the applicable N2 flow in your system NH3 Flow The value entered here will be used in nitriding ca...

Страница 26: ...r each loop the following parameters can be adjusted Source A selected source External or NDIR Gas Zero The output at the lowest end of the applicable range Span The output at the highest end of the a...

Страница 27: ...g instrument available Connect the gas to the Cal Gas Inlet on the side of the SGA enclosure and open the valve It is recommended to let everything gas and SGA sit for approximately thirty minutes to...

Страница 28: ...ertified Primary Standards or equivalent accuracy Then follow these steps 1 Note the percentages of the sensor gas in each gas source zero and span 2 Ensure that the system is purged of any latent gas...

Страница 29: ...gas type enter a Lower Limit an Upper Limit select an Action from the dropdown menu and click Submit to save that information When connected to a digital card if desired one of the two relays or both...

Страница 30: ...r of the sensor board En Card Enable Card This option allows a digital I O card to be added Relay Input This option allows a value to be written to enable relays Possible values are 0 to 255 and they...

Страница 31: ...44 Read Write Registers The Read Write Registers page gives access to the underlying Modbus registers of the SGA This page is primarily intended for testing and troubleshooting purposes Please contact...

Страница 32: ...Host Name The MAC address should not be changed The Host Name can be changed as needed To enable dynamic assignment of IP addresses click on the Enable DHCP checkbox Dynamic assignment means that the...

Страница 33: ...0 115200 UART_3_MODE 5 0 slave 1 Sensor Driver UART_3_BAUD_RATE 6 Baud Rate 0 1200 5 19200 10 115200 UART_4_MODE 7 0 slave 1 Sensor Driver UART_4_BAUD_RATE 8 Baud Rate 0 1200 5 19200 10 115200 UART_5_...

Страница 34: ...rols 0 20000 INST_PV_MODE 34 0 H2 1 DA 2 NH3 3 KN 4 Standard Kn 5 NDIR single gas PV_VARIABLE 35 Actual process variable H2_SELECTION 36 0 Single gas OEM 1 In Situ Sensor DISP_OPT 37 Display option bi...

Страница 35: ...number RESET_FACT_DEFAULTS 909 Resets everything to factory settings MB_IP_ADDR 914 IP Address MB_IP_MASK 918 Subnet Mask MB_IP_GTWY 922 Gateway SENSOR_COMM_STATUS_REG 1100 H2O2 comm status 0 16 SENS...

Страница 36: ...TOR_EXCV 1202 Pellistor bridge excitation voltage MB_READ_PELLISTOR_VDC 1203 Pellistor voltage MB_READ_PELLISTOR_NA 1204 Pellistor Normalized Absorbance MB_READ_PERC_H2 1205 H2 x 10000 MB_READ_PER_H2_...

Страница 37: ...MB_READ_PV_FP 1231 Process variable in floating point MB_READ_PELLISTOR_DIAG 1233 Pellistor Diagnostics MB_READ_AMBIENT_TEMP 1234 Ambient temperature MB_READ_CJ_TEMP_REG 1235 Cold junction temperature...

Страница 38: ...r Sets the voltage gain for a calibration MB_READ_CAL_CHANNELS_REG 1287 bitmap of channels to be calibrated MB_READ_CAL_VALUE_REG 1288 Calibration value MB_READ_CAL_TIMER_REG 1293 First of 5 calibrati...

Страница 39: ...rial number MB_DIGIO_SER_NUM_1 1622 serial number 1 MB_DIGIO_SER_NUM_2 1623 serial number 2 MB_DIGIO_SER_NUM_3 1624 serial number 3 MB_DIGIO_SER_NUM_4 1625 serial number 4 MB_DIGIO_SER_NUM_5 1626 seri...

Страница 40: ...0 Terminal Block Pluggable 2 Position Plug 33312 Terminal Block Pluggable 6 Position 33305 Terminal Block Pluggable 4 Position Vertical 33353 Terminal Block Pluggable 3 Position 33310 Bowl Filter 3705...

Страница 41: ...ARRANTIES OR CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SOME JURISDICTIONS DO NOT ALLOW THE LIMITATION OF IMPLIED WARRANTIES SO THIS LIMITATION MAY NOT APPLY TO YOU SSI is not...

Страница 42: ...Single Gas Analyzer SGA Operations Manual Super Systems Inc Page 42 of 44 Revision History Rev Description Date MCO New Initial release 6 5 2020 2291...

Страница 43: ...Single Gas Analyzer SGA Operations Manual Super Systems Inc Page 43 of 44 Appendix A Electrical Diagrams...

Страница 44: ...Single Gas Analyzer SGA Operations Manual Super Systems Inc Page 44 of 44...

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