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9

SIZING

Determining dryer capacity at actual operating conditions

To determine the maximum inlet flow capacity of a dryer 

at various operating conditions, multiply the rated capacity 

from Table 1 by the multipliers shown in Table 2.

Example: How many scfm can an air-cooled model 360 handle 

when compressed air to be dried is at 200 psig and 110°F; 

ambient air temperature is 80°F? 

Answer: 360 x 0.95 x 1.12 = 383 scfm.

TABLE 1

Rated capacity (scfm) and pressure drop @ 100 psig inlet 

pressure, 100°F inlet temperature, and 100°F ambient 

temperature

MODEL

90

120

140

190

240

Rated capacity
of air-cooled
models (scfm)

60 Hz
50 Hz

90
75

120
100

140
117

190
158

240
200

MODEL

280

360

450

540

675

Rated capacity
of air-cooled
models (scfm)

60 Hz
50 Hz

280
233

360
300

450
375

540
450

675
562

TABLE 2

Air capacity correction factors (Multipliers)

INLET COMPRESSED AIR CONDITIONS

INLET

PRESSURES

INLET TEMPERATURES

80°F

90°F

100°F

110°F

120°F

130°F

psig

bar

27°C

32°C

38°C

43°C

49°C

54°C

30
50
80

100
125
150
175
200
250

2.0
3.4
5.5
6.9
8.6

10.4
12.1
13.8
17.2

1.24
1.40
1.55
1.61
1.67
1.71
1.75
1.77
1.81

0.92
1.07
1.19
1.25
1.30
1.34
1.37
1.39
1.43

0.71
0.83
0.95
1.00
1.05
1.08
1.11
1.14
1.17

0.56
0.66
0.77
0.82
0.86
0.90
0.92
0.95
0.98

0.44
0.54
0.63
0.68
0.72
0.75
0.78
0.80
0.83

0.35
0.44
0.52
0.56
0.61
0.64
0.66
0.68
0.72

COOLING MEDIUM*

AMBIENT

TEMPERATURE

MULTIPLIER

°F

°C

80
90

100
110

27
32
38
43

1.12
1.06
1.00
0.94

*Air-cooled models; water-cooled models use 1.15 multiplier if cooling 

water is below 35°C, 95°F.

3.0  MAINTENANCE

3.1 Condenser coil – Clean off accumulated dust 

and dirt monthly.

3.2 Moisture separator – Replace filter element 

when pressure drop across dryer is excessive, 

or annually, whichever occurs first.

3.3 Check separator daily to be sure automatic 

drain is discharging.

3.4 Blow down separator weekly.

3.5 Rebuild drain mechanism annually.

To facilitate service, maintenance kits are available.

Models 90-140

Drain Line

PTC Swivel Elbow

Element

Wave Spring

Float Drain

Element O-Ring

Bowl O-Ring

Head

Models 190-675

Head

Element O-Ring

Bowl O-Ring

Element

Bowl

Drain Quick Disconnect

Bowl Support

*Models 500-750 Only.

Содержание HANKISON HES Series

Страница 1: ...OPERATION 5 3 0 MAINTENANCE 9 SIZING 9 ENGINEERING DATA Models 90 240 10 Models 280 675 11 Wiring Diagrams standard controller Models 90 140 115 1 60 12 Models 90 140 230 1 60 13 Models 190 540 14 15...

Страница 2: ...It was received in good condition by the carrier and was so acknowledged Check for Visible Loss or Damage If this shipment shows evidence of loss or damage at time of delivery to you insist that a not...

Страница 3: ...ed 40 to 110 F 4 to 43 C Water cooled 40 to 130 F 4 to 54 C E The installation of a flexible connection prior to the dryer is recommended to prevent possible damage from vibration NOTE Outdoor install...

Страница 4: ...cally discharges condensate NOTE It may be desirable to pipe the condensate from the Automatic Drain outlet to a suitable drain B Models 90 140 Separator has a knurled fitting with flexible drain tubi...

Страница 5: ...ll illuminate Compressor will run until glycol mixture is cooled The refrigeration unit will then turn off and the compressor on light will be extinguished SLOWLY pressurize the dryer with compressed...

Страница 6: ...10 dryer alarms sorted in chronological order b Press ESC to return to the Main Menu NOTE Hold the alarm reset button to clear the alarm history 5 Energy Cost a Use the Up and Down arrow buttons to s...

Страница 7: ...and will turn the dryer on or off based on the mode Manual Mode Dryer will return to state it was in prior to power failure Scheduled Mode Dryer will be on or off based on the programmed schedule Remo...

Страница 8: ...ke up to two seconds as certain processing functions may require completion before serial port is acknowledged Dryer responds with line feed 0AH carriage return 0DH and character string 1 2 3 4 5 6 7...

Страница 9: ...C 54 C 30 50 80 100 125 150 175 200 250 2 0 3 4 5 5 6 9 8 6 10 4 12 1 13 8 17 2 1 24 1 40 1 55 1 61 1 67 1 71 1 75 1 77 1 81 0 92 1 07 1 19 1 25 1 30 1 34 1 37 1 39 1 43 0 71 0 83 0 95 1 00 1 05 1 08...

Страница 10: ...tage Range 104 127 187 253 Input Power Rated Flow watts 978 1 282 1 293 1 363 1 942 Minimum Circuit Ampacity 13 6 18 3 18 3 10 5 15 9 Maximum Overcurrent Protector amps 20 25 25 15 20 Compressor Rated...

Страница 11: ...1 2 5 3 0 3 6 50 Hz 1 6 2 0 2 3 2 8 3 3 Electrical Data Nominal Voltage 208 230 3 60 Voltage Range 187 253 Input Power Rated Flow watts 1 950 2 065 2 496 3 081 4 350 Minimum Circuit Ampacity 15 9 15 9...

Страница 12: ...G BAR G GND TCB 1 TCB 1 T2 T2 COMPRESSOR ON PILOT LIGHT 1 2 3 4 TEMPERATURE CONTROL BOARD 120 VAC 100 RTD G BAR G BAR PUMP T2 PUMP HARNESS FAN 1 HARNESS T2 FAN 1 FPS 1 T1 TCB 1 3 1 3 OVERLOAD C S R M...

Страница 13: ...T2 T2 POWER ON PILOT LIGHT G 1 2 3 4 TEMPERATURE CONTROL BOARD TCB 1 GND T2 TCB 1 G 230 VAC T1 T1 T1 PUMP T2 PUMP HARNESS T2 FAN 1 HARNESS FAN 1 FPS 1 T1 CR4 OVERLOAD 3 1 3 C S R MTR1 COMPRESSOR CAPAC...

Страница 14: ...T2 TB2 PE T3 T2 TB2 PE HEATER HARNESS H1 H2 HEATER 1 FPS 2 MTR4 FAN 2 FAN 2 HARNESS MTR2 FPS 1 FAN 1 FAN 1 HARNESS MTR1 COMPRESSOR COMPRESSOR HARNESS 43 42 35 36 37 38 39 40 41 34 31 32 33 30 29 28 2...

Страница 15: ...ER ENERGIZED X3 G N N TB2 G G TB2 X3 TEMPERATURE CONTROL BOARD 04 05 06 07 08 X3 2080 X3 2080 POWER ON PILOT LIGHT TB2 PE N N N 09 10 11 12 13 14 15 4 3 2 GND 1 120 VAC 2070 3 100 RTD HPS HPS SENSOR H...

Страница 16: ...16 WIRING DIAGRAM Standard Controller Model 675 Sheet 1 of 2...

Страница 17: ...17 WIRING DIAGRAM Standard Controller Model 675 Sheet 2 of 2 RTD...

Страница 18: ...18 WIRING DIAGRAM Advanced controller Models 190 540 460 VAC Sheet 1 of 2...

Страница 19: ...19 WIRING DIAGRAM Advanced controller Models 190 540 460 VAC Sheet 2 of 2...

Страница 20: ...20 WIRING DIAGRAM Advanced controller Model 675 460 VAC Sheet 1 of 2...

Страница 21: ...21 WIRING DIAGRAM Advanced controller Model 675 460 VAC Sheet 2 of 2...

Страница 22: ...22 WIRING DIAGRAM Models 190 675 575 460 3 60 Transformer Pack...

Страница 23: ...15 766 E 17 62 448 17 62 448 17 62 448 30 15 766 30 15 766 30 15 766 30 15 766 39 62 1006 39 62 1006 39 62 1006 F 19 62 498 19 62 498 19 62 498 32 15 817 32 15 817 32 15 817 32 15 817 41 62 1057 41 62...

Страница 24: ...pressure drop across dryer 1 Excessive air flow 2 Freezing of moisture in evaporator because of refrigeration system fault 3 Separator filter element clogged Check flow rate See D below Replace filte...

Страница 25: ...ervice interval specified has elapsed a Lack of condenser cooling Air cooled Ambient temperature too high clogged condenser fins obstructed flow across condenser faulty fan motor or fan control switch...

Страница 26: ...r Strainer Screen 3230672 3230672 3230672 3230672 3230672 3230672 3230672 3230672 3230672 3230672 High Refrigerant Pressure Switch 3230764 3230764 3230764 3230764 3230764 3230764 3230764 3230764 32307...

Страница 27: ...27 NOTES...

Страница 28: ...ERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRICT LIABILITY IN TORT OR ITS NEGLIGENCE IN WHATEVER...

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