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5

B.  Condensate enters the reservoir 

(1)

 through the inlet 

port. When the condensate level in the reservoir covers 

the capacitance sensor, an electronic signal is sent to the 

solid state countdown processor.  The processor delays 

the opening of the solenoid valve for a given period 

of time.  Once the time has elapsed, the solid state 

processor transmits information to energize the coil in 

the solenoid valve 

(2)

.  The magnetic force of the coil 

causes the solenoid core 

(3)

 to move, closing the pilot air 

supply line and opening the pilot air exhaust line.  After 

the pilot air above the diaphragm 

(4)

 is vented, pressure 

in the reservoir opens the discharge port and forces 

the condensate through the discharge port and outlet 

piping.

2.0  DRYER OPERATION

Basic Theory of Operation: This energy savings dryer 

operates using a glycol/air heat exchanger to absorb 

heat from the air stream. A refrigeration compressor is 

used to cool the glycol mixture and when the dryer load 

is reduced, the excess cooling from the compressor is 

used to lower the temperature of the glycol. When the 

glycol reaches a minimum temperature, the compressor is 

turned off to save energy. The dryer continues to operate 

by using the glycol mixture to cool the air stream until the 

glycol reaches a maximum temperature set point at which 

time the compressor again turns on to cool the glycol 

mixture.     

2.1 Minimum/Maximum operating conditions

A.  Maximum inlet air pressure:  refer to dryer serial number 

tag

B.  Minimum inlet air pressure:  30 psig (2.1 kgf/cm

2

C.  Maximum inlet air temperature:  130°F (54°C)
D.  Maximum ambient temperature:  

Air-cooled models:  110°F (43°C)  

Water-cooled models:  130°F (54°C)

E.  Minimum ambient temperature:  40°F (4°C)

2.2 Start-up

A.  Models 90-140:  Standard Controller

 

Energize compressor by positioning the on/off switch 

in the on (I) position.  Power on light will illuminate.  

Compressor on light will illuminate.  Compressor will 

run until glycol mixture is cooled.  The refrigeration unit 

will then turn off, and the compressor on light will be 

extinguished.

 

SLOWLY pressurize the dryer with compressed air.  Fully 

open the inlet and outlet valves.  Dryer will operate 

automatically and the compressor will cycle in response 

to the air load.

 

On/Off 

Dryer On 

Dewpoint 

Compressor On

 

Switch 

Light 

Indicator 

Light

B.  Models 190-675: Standard Controller

 

Energize dryer by applying power to the unit.  The green 

dryer energized light will illuminate.

NOTICE:    Energize  dryer  for  24  hours  prior  to  starting 

refrigeration compressor! Failure to follow these notices 

may result in a non-warrantable compressor failure.

 

Energize compressor by positioning the on/off switch 

in the on (I) position.  Power on light will illuminate.  

Compressor on light will illuminate.  Compressor will 

run until glycol mixture is cooled.  The refrigeration unit 

will then turn off, and the compressor on light will be 

extinguished.

 

NOTE: Check for correct phasing of unit. 

 

On air-cooled models: check fan rotation (air must be 

pulled through the condenser).  Fans may not start 

immediately or may cycle on and off.  If rotation is in the 

wrong direction follow the procedure below. 

 

On water-cooled models: After starting dryer if an 

unusual noise is heard and the discharge line does not 

get hot, stop the dryer, reverse two power leads, restart, 

and verify discharge line gets hot.

 

SLOWLY pressurize the dryer with compressed air.  Fully 

open the inlet and outlet valves.  Dryer will operate 

automatically and the compressor will cycle in response 

to the air load.

 

On/Off 

Power-On 

Dewpoint 

Dryer 

Compressor

 

Switch 

Light 

Indicator 

Energized 

On

 

 

 

 

Light 

Light

C.  Models 190-675:  Advanced Controller (EMM)

 

Energize dryer.  Green power on light will illuminate.

NOTICE:    Energize  dryer  for  24  hours  prior  to  starting 

refrigeration compressor! Failure to follow these notices 

may result in a non-warrantable compressor failure.

NOTICE:  Do not use disconnect switch to remove power from 

dryer for extended periods except for dryer repair.

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2

3

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Содержание HANKISON HES Series

Страница 1: ...OPERATION 5 3 0 MAINTENANCE 9 SIZING 9 ENGINEERING DATA Models 90 240 10 Models 280 675 11 Wiring Diagrams standard controller Models 90 140 115 1 60 12 Models 90 140 230 1 60 13 Models 190 540 14 15...

Страница 2: ...It was received in good condition by the carrier and was so acknowledged Check for Visible Loss or Damage If this shipment shows evidence of loss or damage at time of delivery to you insist that a not...

Страница 3: ...ed 40 to 110 F 4 to 43 C Water cooled 40 to 130 F 4 to 54 C E The installation of a flexible connection prior to the dryer is recommended to prevent possible damage from vibration NOTE Outdoor install...

Страница 4: ...cally discharges condensate NOTE It may be desirable to pipe the condensate from the Automatic Drain outlet to a suitable drain B Models 90 140 Separator has a knurled fitting with flexible drain tubi...

Страница 5: ...ll illuminate Compressor will run until glycol mixture is cooled The refrigeration unit will then turn off and the compressor on light will be extinguished SLOWLY pressurize the dryer with compressed...

Страница 6: ...10 dryer alarms sorted in chronological order b Press ESC to return to the Main Menu NOTE Hold the alarm reset button to clear the alarm history 5 Energy Cost a Use the Up and Down arrow buttons to s...

Страница 7: ...and will turn the dryer on or off based on the mode Manual Mode Dryer will return to state it was in prior to power failure Scheduled Mode Dryer will be on or off based on the programmed schedule Remo...

Страница 8: ...ke up to two seconds as certain processing functions may require completion before serial port is acknowledged Dryer responds with line feed 0AH carriage return 0DH and character string 1 2 3 4 5 6 7...

Страница 9: ...C 54 C 30 50 80 100 125 150 175 200 250 2 0 3 4 5 5 6 9 8 6 10 4 12 1 13 8 17 2 1 24 1 40 1 55 1 61 1 67 1 71 1 75 1 77 1 81 0 92 1 07 1 19 1 25 1 30 1 34 1 37 1 39 1 43 0 71 0 83 0 95 1 00 1 05 1 08...

Страница 10: ...tage Range 104 127 187 253 Input Power Rated Flow watts 978 1 282 1 293 1 363 1 942 Minimum Circuit Ampacity 13 6 18 3 18 3 10 5 15 9 Maximum Overcurrent Protector amps 20 25 25 15 20 Compressor Rated...

Страница 11: ...1 2 5 3 0 3 6 50 Hz 1 6 2 0 2 3 2 8 3 3 Electrical Data Nominal Voltage 208 230 3 60 Voltage Range 187 253 Input Power Rated Flow watts 1 950 2 065 2 496 3 081 4 350 Minimum Circuit Ampacity 15 9 15 9...

Страница 12: ...G BAR G GND TCB 1 TCB 1 T2 T2 COMPRESSOR ON PILOT LIGHT 1 2 3 4 TEMPERATURE CONTROL BOARD 120 VAC 100 RTD G BAR G BAR PUMP T2 PUMP HARNESS FAN 1 HARNESS T2 FAN 1 FPS 1 T1 TCB 1 3 1 3 OVERLOAD C S R M...

Страница 13: ...T2 T2 POWER ON PILOT LIGHT G 1 2 3 4 TEMPERATURE CONTROL BOARD TCB 1 GND T2 TCB 1 G 230 VAC T1 T1 T1 PUMP T2 PUMP HARNESS T2 FAN 1 HARNESS FAN 1 FPS 1 T1 CR4 OVERLOAD 3 1 3 C S R MTR1 COMPRESSOR CAPAC...

Страница 14: ...T2 TB2 PE T3 T2 TB2 PE HEATER HARNESS H1 H2 HEATER 1 FPS 2 MTR4 FAN 2 FAN 2 HARNESS MTR2 FPS 1 FAN 1 FAN 1 HARNESS MTR1 COMPRESSOR COMPRESSOR HARNESS 43 42 35 36 37 38 39 40 41 34 31 32 33 30 29 28 2...

Страница 15: ...ER ENERGIZED X3 G N N TB2 G G TB2 X3 TEMPERATURE CONTROL BOARD 04 05 06 07 08 X3 2080 X3 2080 POWER ON PILOT LIGHT TB2 PE N N N 09 10 11 12 13 14 15 4 3 2 GND 1 120 VAC 2070 3 100 RTD HPS HPS SENSOR H...

Страница 16: ...16 WIRING DIAGRAM Standard Controller Model 675 Sheet 1 of 2...

Страница 17: ...17 WIRING DIAGRAM Standard Controller Model 675 Sheet 2 of 2 RTD...

Страница 18: ...18 WIRING DIAGRAM Advanced controller Models 190 540 460 VAC Sheet 1 of 2...

Страница 19: ...19 WIRING DIAGRAM Advanced controller Models 190 540 460 VAC Sheet 2 of 2...

Страница 20: ...20 WIRING DIAGRAM Advanced controller Model 675 460 VAC Sheet 1 of 2...

Страница 21: ...21 WIRING DIAGRAM Advanced controller Model 675 460 VAC Sheet 2 of 2...

Страница 22: ...22 WIRING DIAGRAM Models 190 675 575 460 3 60 Transformer Pack...

Страница 23: ...15 766 E 17 62 448 17 62 448 17 62 448 30 15 766 30 15 766 30 15 766 30 15 766 39 62 1006 39 62 1006 39 62 1006 F 19 62 498 19 62 498 19 62 498 32 15 817 32 15 817 32 15 817 32 15 817 41 62 1057 41 62...

Страница 24: ...pressure drop across dryer 1 Excessive air flow 2 Freezing of moisture in evaporator because of refrigeration system fault 3 Separator filter element clogged Check flow rate See D below Replace filte...

Страница 25: ...ervice interval specified has elapsed a Lack of condenser cooling Air cooled Ambient temperature too high clogged condenser fins obstructed flow across condenser faulty fan motor or fan control switch...

Страница 26: ...r Strainer Screen 3230672 3230672 3230672 3230672 3230672 3230672 3230672 3230672 3230672 3230672 High Refrigerant Pressure Switch 3230764 3230764 3230764 3230764 3230764 3230764 3230764 3230764 32307...

Страница 27: ...27 NOTES...

Страница 28: ...ERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRICT LIABILITY IN TORT OR ITS NEGLIGENCE IN WHATEVER...

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