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1.2 Mounting 

Mount the dryer on a level solid surface.  Holes are 

provided in the dryer base to permanently mount the 

dryer to the floor.

1.3 Piping connections 

A.  Air Inlet - Connect compressed air line from air source to 

air inlet.  (Reference markings on dryer for air inlet/outlet 

connection locations.)

 

Refer to Serial Number Tag for maximum 

working pressure.  Do not exceed dryer’s Maximum Working 

Pressure.

NOTE:  Install dryer in air system at highest pressure 

possible (e.g. before pressure reducing valves).
NOTE:  Install dryer at coolest compressed air temperature 

possible.  Maximum inlet compressed air temperature: 

130°F (54°C).  If inlet air exceeds this temperature, precool 

the air with an aftercooler.  

B.  Air Outlet – Connect air outlet to downstream air lines.
C.  Bypass piping – If servicing the dryer without interrupting 

the air supply is desired, piping should include inlet and 

outlet valves and an air bypass valve.

D.  Water cooled models – cooling water inlet and outlet

1.  Connect cooling water supply to cooling water inlet.

2.  Connect cooling water return line to cooling water 

outlet connection.

NOTE:  Strainer and water regulating valve are supplied on 

water cooled models.

1.4  Electrical connections

IMPORTANT:  Use copper supply wires only.

A.  Dryer is designed to operate on the 

voltage, phase, and frequency listed on 

the serial number tag.

B.  If dryer is supplied with a cord and plug, install in a 

receptacle of proper voltage.

C.  Electrical entry on larger dryers is through a hole in the 

cabinet.  It is located on the right side panel when facing 

the front of the unit.  Connect power source to terminal 

strip in electrical enclosure as shown on the wiring 

diagram included with the dryer.

NOTE:  The dryer should NOT be wired to cycle on/off with 

the air compressor.

1.5  Moisture separator 

A.  Models 90-140:

 

Separator (and Oil Removal Filter where 

applicable) has an internal drain which 

automatically discharges condensate.  

 

Models 190-675:

 

Separator (and Oil Removal Filter where applicable) has 

an electronic demand drain (EDD) which automatically 

discharges condensate.  

NOTE:  It may be desirable to pipe the condensate from 

the Automatic Drain outlet to a suitable drain.

B.  Models 90-140:

 

Separator has a knurled fitting with flexible drain 

tubing attached.  Be sure knurled fitting is tightened 

by turning counter-clockwise before operating dryer.

TO CLOSE

TURN COUNTERCLOCKWISE

C.  Models 190-675

 

For manual draining, convenient dryer 

depressurization, and EDD service, a three-way valve 

assembly has been installed at the bottom of the 

moisture separator (and cold coalescing filter where 

applicable).  Review the following for proper drain 

function:

•  Automatic Draining - Valve handle should be 

positioned parallel to the valve body (as shown), with 

the arrow on the handle pointing toward the EDD.  

In this position, condensate will flow from the bowl 

to the EDD.

•  Drain Isolation (Shutdown) - Valve handle shall be 

turned perpendicular to the valve body (rotate 90°).  

In this position, condensate flow is shutoff.

 

•  Manual Draining - Drain valve handle shall be rotated 

slightly past the drain isolation position to allow 

throttling through the valve for manual discharge 

and depressurization.

•  Note:  The quick disconnect fitting allows removal 

of the entire drain assembly.  

However, the unit 

must be depressurized prior to disassembly or 

serious injury may occur.

NOTE:  Discharge is at system pressure. Drain line should 

be anchored.
NOTE:  Condensate may contain oil. Comply with 

applicable laws concerning proper disposal.

1.6 EDD Operation

A.  Verify that isolation valves are open. If the drain fails to 

discharge after the valve is energized, the electronic 

control circuit will repeatedly energize the valve in an 

attempt to clear the discharge port.  If, after 60 seconds, 

the drain still fails to discharge, the control circuit then 

switches to the alarm mode.  In this mode the valve is 

de-energized and the red alarm light is activated on the 

drain. The valve is then automatically energized every 4 

minutes for 5 seconds.  Check the drain operation.  Push 

drain (push-to-test) button on the drain or the Electronic 

Controller (if equipped) to energize drain.  A flow of 

condensate and/or air should be present at the drain 

outlet.  The alarm mode automatically clears after the 

drain returns to normal operation.

Содержание HANKISON HES Series

Страница 1: ...OPERATION 5 3 0 MAINTENANCE 9 SIZING 9 ENGINEERING DATA Models 90 240 10 Models 280 675 11 Wiring Diagrams standard controller Models 90 140 115 1 60 12 Models 90 140 230 1 60 13 Models 190 540 14 15...

Страница 2: ...It was received in good condition by the carrier and was so acknowledged Check for Visible Loss or Damage If this shipment shows evidence of loss or damage at time of delivery to you insist that a not...

Страница 3: ...ed 40 to 110 F 4 to 43 C Water cooled 40 to 130 F 4 to 54 C E The installation of a flexible connection prior to the dryer is recommended to prevent possible damage from vibration NOTE Outdoor install...

Страница 4: ...cally discharges condensate NOTE It may be desirable to pipe the condensate from the Automatic Drain outlet to a suitable drain B Models 90 140 Separator has a knurled fitting with flexible drain tubi...

Страница 5: ...ll illuminate Compressor will run until glycol mixture is cooled The refrigeration unit will then turn off and the compressor on light will be extinguished SLOWLY pressurize the dryer with compressed...

Страница 6: ...10 dryer alarms sorted in chronological order b Press ESC to return to the Main Menu NOTE Hold the alarm reset button to clear the alarm history 5 Energy Cost a Use the Up and Down arrow buttons to s...

Страница 7: ...and will turn the dryer on or off based on the mode Manual Mode Dryer will return to state it was in prior to power failure Scheduled Mode Dryer will be on or off based on the programmed schedule Remo...

Страница 8: ...ke up to two seconds as certain processing functions may require completion before serial port is acknowledged Dryer responds with line feed 0AH carriage return 0DH and character string 1 2 3 4 5 6 7...

Страница 9: ...C 54 C 30 50 80 100 125 150 175 200 250 2 0 3 4 5 5 6 9 8 6 10 4 12 1 13 8 17 2 1 24 1 40 1 55 1 61 1 67 1 71 1 75 1 77 1 81 0 92 1 07 1 19 1 25 1 30 1 34 1 37 1 39 1 43 0 71 0 83 0 95 1 00 1 05 1 08...

Страница 10: ...tage Range 104 127 187 253 Input Power Rated Flow watts 978 1 282 1 293 1 363 1 942 Minimum Circuit Ampacity 13 6 18 3 18 3 10 5 15 9 Maximum Overcurrent Protector amps 20 25 25 15 20 Compressor Rated...

Страница 11: ...1 2 5 3 0 3 6 50 Hz 1 6 2 0 2 3 2 8 3 3 Electrical Data Nominal Voltage 208 230 3 60 Voltage Range 187 253 Input Power Rated Flow watts 1 950 2 065 2 496 3 081 4 350 Minimum Circuit Ampacity 15 9 15 9...

Страница 12: ...G BAR G GND TCB 1 TCB 1 T2 T2 COMPRESSOR ON PILOT LIGHT 1 2 3 4 TEMPERATURE CONTROL BOARD 120 VAC 100 RTD G BAR G BAR PUMP T2 PUMP HARNESS FAN 1 HARNESS T2 FAN 1 FPS 1 T1 TCB 1 3 1 3 OVERLOAD C S R M...

Страница 13: ...T2 T2 POWER ON PILOT LIGHT G 1 2 3 4 TEMPERATURE CONTROL BOARD TCB 1 GND T2 TCB 1 G 230 VAC T1 T1 T1 PUMP T2 PUMP HARNESS T2 FAN 1 HARNESS FAN 1 FPS 1 T1 CR4 OVERLOAD 3 1 3 C S R MTR1 COMPRESSOR CAPAC...

Страница 14: ...T2 TB2 PE T3 T2 TB2 PE HEATER HARNESS H1 H2 HEATER 1 FPS 2 MTR4 FAN 2 FAN 2 HARNESS MTR2 FPS 1 FAN 1 FAN 1 HARNESS MTR1 COMPRESSOR COMPRESSOR HARNESS 43 42 35 36 37 38 39 40 41 34 31 32 33 30 29 28 2...

Страница 15: ...ER ENERGIZED X3 G N N TB2 G G TB2 X3 TEMPERATURE CONTROL BOARD 04 05 06 07 08 X3 2080 X3 2080 POWER ON PILOT LIGHT TB2 PE N N N 09 10 11 12 13 14 15 4 3 2 GND 1 120 VAC 2070 3 100 RTD HPS HPS SENSOR H...

Страница 16: ...16 WIRING DIAGRAM Standard Controller Model 675 Sheet 1 of 2...

Страница 17: ...17 WIRING DIAGRAM Standard Controller Model 675 Sheet 2 of 2 RTD...

Страница 18: ...18 WIRING DIAGRAM Advanced controller Models 190 540 460 VAC Sheet 1 of 2...

Страница 19: ...19 WIRING DIAGRAM Advanced controller Models 190 540 460 VAC Sheet 2 of 2...

Страница 20: ...20 WIRING DIAGRAM Advanced controller Model 675 460 VAC Sheet 1 of 2...

Страница 21: ...21 WIRING DIAGRAM Advanced controller Model 675 460 VAC Sheet 2 of 2...

Страница 22: ...22 WIRING DIAGRAM Models 190 675 575 460 3 60 Transformer Pack...

Страница 23: ...15 766 E 17 62 448 17 62 448 17 62 448 30 15 766 30 15 766 30 15 766 30 15 766 39 62 1006 39 62 1006 39 62 1006 F 19 62 498 19 62 498 19 62 498 32 15 817 32 15 817 32 15 817 32 15 817 41 62 1057 41 62...

Страница 24: ...pressure drop across dryer 1 Excessive air flow 2 Freezing of moisture in evaporator because of refrigeration system fault 3 Separator filter element clogged Check flow rate See D below Replace filte...

Страница 25: ...ervice interval specified has elapsed a Lack of condenser cooling Air cooled Ambient temperature too high clogged condenser fins obstructed flow across condenser faulty fan motor or fan control switch...

Страница 26: ...r Strainer Screen 3230672 3230672 3230672 3230672 3230672 3230672 3230672 3230672 3230672 3230672 High Refrigerant Pressure Switch 3230764 3230764 3230764 3230764 3230764 3230764 3230764 3230764 32307...

Страница 27: ...27 NOTES...

Страница 28: ...ERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRICT LIABILITY IN TORT OR ITS NEGLIGENCE IN WHATEVER...

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