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© SprayTECH. All rights reserved.
Table of contents
Safety Precautions ................................................................... 2
Specifications ........................................................................... 3
General Description ................................................................. 4
Operation ................................................................................... 4
Setup ................................................................................... 4
Preparing to Paint................................................................ 4
Painting ............................................................................... 5
Pressure Relief Procedure .................................................. 6
Spraying .................................................................................... 6
Spraying Technique ............................................................ 6
Practice ............................................................................... 6
cleanup ..................................................................................... 7
Cleaning the Spray Tip ........................................................ 7
Maintenance .............................................................................. 7
General Repair and Service Notes...................................... 7
Replacing the PRIME/SPRAY Valve ................................... 8
Replacing the Filters............................................................ 8
Replacing the Motor Assembly............................................ 9
Replacing the Gears............................................................ 9
Replacing the Transducer ................................................. 10
Servicing the Fluid Section ................................................ 10
Troubleshooting ..................................................................... 12
Parts List ................................................................................. 18
Main Assembly .................................................................. 18
Motor Assembly................................................................. 19
Suction Set Assembly ....................................................... 19
Labels ................................................................................ 19
Gear Box Assembly........................................................... 20
Upright Cart Assembly ...................................................... 21
Fluid Section Assembly ..................................................... 22
Low Boy Cart Assembly .................................................... 23
Electrical Schematic .......................................................... 23
Limited Warranty .................................................................... 24
General Description
This airless sprayer is a precision power tool used for spraying
many types of materials. Read and follow this Owner’s Manual
carefully for proper operating instructions, maintenance, and
safety information.
Pressure Control
Knob
ON/OFF
Switch
PRIME/SPRAY
Valve
Outlet Fitting
Pail Hook
Oil Cup
Siphon
Tube
Return
Hose
Filter
Operation
This equipment produces a fluid stream at extremely
high pressure. Read and understand the warnings
in the Safety Precautions section at the front of this
manual before operating this equipment.
Setup
Perform the following procedure before plugging in the power
cord of an electric unit.
1. Ensure that the siphon tube and the return hose are
attached and secure.
2. Using a wrench, attach a minimum of 50’ of 1/4” airless
spray hose to the outlet fitting on the sprayer. Tighten
securely.
3. Attach an airless spray gun to the spray hose. Using two
wrenches (one on the gun and one on the hose), tighten
securely.
NOTE: Do not attach the tip to the spray gun yet.
Remove the tip if it is already attached.
Make sure all airless hoses and spray guns are
electrically grounded and rated at or above the
maximum operating pressure range of the airless
sprayer.
4. Make sure the pressure control knob is in the “0” (OFF)
position.
5. Make sure the ON/OFF switch is in its OFF position.
6. Fill the oil cup with approximately one tablespoon of
separating oil (P/N 0279920).
IMPORTaNT: Never operate unit for more than ten seconds
without fluid. Operating this unit without fluid will cause
unnecessary wear to the packings.
7. Make sure the electrical service is 120V, 15 amp
minimum.
8. Plug the power cord into a properly grounded outlet at
least 25’ from the spray area.
IMPORTaNT: always use a minimum 12 gauge, three-wire
extension cord with a grounded plug. Never remove the
third prong or use an adapter.
Preparing a New Sprayer
If this sprayer is new, it is shipped with test fluid in the fluid
section to prevent corrosion during shipment and storage. This
fluid must be cleaned out of the system thoroughly with mineral
spirits before spraying paint.
IMPORTaNT: always keep the trigger lock on the spray gun
in the locked position while preparing the system.
1. Place the siphon tube into a container of mineral spirits.
2. Place the return hose into a metal waste container.
3. Move the PRIME/SPRAY valve down to the
PRIME position.
4. Turn on the unit by moving the ON/OFF
switch to the ON position.
5. Set the pressure to minimum by turning
the pressure control knob to the “1” or “2”
position.
Priming and
Cleaning Zone
(minimum PSI)
0 = OFF
(0 PSI)
Pressure Control Knob
8 = 3100 PSI
(maximum PSI)
6. Allow the sprayer to run for 15–30 seconds to flush the
test fluid out through the return hose and into the waste
container.
7. Turn off the unit by moving the ON/OFF switch to the OFF
position.
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