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844-E Sprayer Control

ChaptEr 6 - troUblEShooting gUidE

Condition

Possible Cause

Solution

1

.   Application Rate Units (GPA, G/1000 

ft

2

 I/Ha) continually flash on/off

A.

  Continuous discrepancy of 10% or 

more between Target Application 
Rate and Actual Application Rate

Check all components and programming steps related to flow

prograMMing

B.  

Flow meter pulses

In the System Setup mode, move to the Flow Meter Pulses section on page 14 of the 

844 Installation Manual. Enter the factory calibrated flow meter pulse rate located on 
the tag accompanying the flow meter.

C.

  Nozzle Selection

In the Application Setup mode, move to the Nozzle Selection section on page 29 of 

the 844 Installation Manual. Enter the correct color or the flow rate in US GPM (l/min) 

{Imp. GPM} of the tips you are using at 40 psi (2 bar). For new tips, this can be found 
in your TeeJet® Catalog.

If the tips have been used and possibly worn, measure the flow in US Gallons Per 

Minute (Liters Per Minute) {Imperial Gallons Per Minute) at 40 psi (2 bar) and enter 
the value in the User Programmable tip programming step which can be found in the 
System Setup Mode on page 14 of the 844 Installation Manual.

D.

  Number of spray tips per boom 

section

In the System Setup mode, move to the Tips Per Boom Section step on page 15 of 
the 844 Installation Manual. You must enter the correct number of spray tips for each 
boom section on your sprayer. Five boom sections are possible. If you do not use all 
boom section switches, make sure those not used are set to “0”. Make sure that the 
switch numbers being used correspond with the section numbers programmed.

2

.   

Application Rate Units continually 

flash on/off

A.

  

Continuous discrepancy of 10% or 

more between Target Application 

Rate and Actual Application Rate

Check all components and programming steps related to flow

MEChaniCal

B.  

Stalled meter pulses

Make sure there is no pressure in the system. Remove the flow meter from the 

discharge line. Inspect the inside of the meter for obstructions. The turbine should 

move freely. If it does not rotate easily, try flushing it out with clean water. If it remains 

stuck, remove the turbine by releasing the retaining clip. Clean the turbine carefully 

and make sure it rotates. Replace the turbine into the flow meter body and secure with 

the retaining clip. 

If you have a rapid check flow meter, remove the turbine from the flow meter body by 

unthreading it at the sensor. Check the turbine for obstructions. Flush with clean water 
or disassemble if necessary.

C.  

Plugged tips

In the event of plugged nozzles, remove from boom and clean with water and a TeeJet 

brush. Take care not to damage the orifice.

D.  

Wrong capacity tips

All tips on the boom should be of the same style, spray angle and capacity (Flow 
Rate). Replace any tips not matching those initially selected.

E.

  Flow meter plumbed incorrectly

A flow directional arrow is located on the body of the flow meter. Plumb the flow meter 
with the arrow in the direction of the flow. 
The flow meter must be mounted 10″ to 12″ (25-35 cm) from other pipe fittings. See 

844 Installation Manual page 7.

Generally, the flow meter works better when mounted in a vertical position with the 
flow being directed up.

F.  

Pump capacity too low

Check the pump to make sure it is working correctly. Check the plumbing system for 
any obstructions. Reduce Agitation Volume.

G.  

Pump capacity too high

Some centrifugal pumps provide more flow than necessary for the application. A 
throttle valve is sometimes required to restrict the flow coming from a centrifugal pump.
Increasing bypass and agitation volumes can also help when flows are too high to 

reach the target application.

Содержание TeeJet 844-E

Страница 1: ...844 E Sprayer Control User MANUAL Installation Programming and Operating...

Страница 2: ...Mounting The TeeJet 844 Console 7 Console Step 1 Location 7 Console Step 2 Mounting 7 Console Step 3 Power Connection 8 Console Step 4 Connecting Component Cables 9 Connect Step 1 Wiring Layout 10 Co...

Страница 3: ...Counter 19 Simulated Ground Speed 19 Program Specific Gravity 19 Liquid Specific Gravity Density 19 Communications 20 Minimum Pressure 20 Minimum Regulating Pressure Setting 20 Application Setup Mode...

Страница 4: ...EITHER EXPRESSED OR IMPLIED NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS LOSS OF PROFIT LOSS OF USE OR DATA INTERRUPTION OF BUS...

Страница 5: ...ce the display reveals the application rate automatically switches between target and actual pressure speed and area covered Individual Boom Controls give independent control of up to five boom sectio...

Страница 6: ...and 2 are shown as general guidelines to follow when plumbing the 844 components The type of pump used and location of other components can vary from sprayer to sprayer It is important to ensure that...

Страница 7: ...he boom control valves If you choose this location the 844 will need to be properly programmed to reverse the polarity of the valve This step can be found in the System Setup instructions on page 14 W...

Страница 8: ...uction manual of the valves you are using for valve calibration instructions Pressure Transducer The pressure transducer if used should be installed as close to the spray tips as possible Normally thi...

Страница 9: ...errors that are likely to occur from a slipping drive wheel Refer to Figure 5 Proximity Sensor optional An optional proximity sensor is available to use in cases where space is limited or for drive s...

Страница 10: ...n driven wheel The round right angle steel bracket is then secured to the flat bracket with the two U bolts and necessary hardware provided The round right angle bracket is then used to secure the mag...

Страница 11: ...e sensor end cable An adapter cable will be necessary when using most radars and are available through your TeeJet Technologies dealer The 844 will automatically sense if the speed sensor is a wheel s...

Страница 12: ...er boom switch in a convenient location i e on the throttle gear shift or floor switch To install a remote boom switch simply install a switch to the brown wire in the power cable The switch should be...

Страница 13: ...ore installing the sprayer components to be sure the cables are long enough in length from the sensor connections to the 844 console connection If your installation requires longer cables several exte...

Страница 14: ...ong the flow line main frame of the sprayer or wherever the cables can be conveniently secured Avoid any situation where the cables may lay in puddles or come in contact with extreme heat sources Warn...

Страница 15: ...both the flow meter and pressure transducer are not used simultaneously there will be one extra connection on the cable Simply tie this part of the cable back as it will not be used When all connecti...

Страница 16: ...olor Signal Name A Brown Power Out B White Flow Signal C Green Sensor Ground Figure 20 Regulator Connector Regulator Connector Pin No Wire Color Signal Name 1 White Regulation Valve 2 Brown Regulation...

Страница 17: ...amming steps will likely only need to be programmed once to customize the controller to your sprayer For either setup mode if you press and hold the Program key for three 3 seconds your inputs will be...

Страница 18: ...gram Units step again using the key and change back to your desired units Select no again at the Reset Defaults step and exit the program mode by pressing and holding the key for three 3 seconds Senso...

Страница 19: ...inches cm in SI mode If the default value is correct press the Program key to accept the value If the nozzle spacing is different than that shown as a default then add or reduce this number by using t...

Страница 20: ...ow rate will be automatically displayed at 40 psi 2 bar This pressure must be used for determining your tip s flow rate Actual operation pressure is not important When the correct nozzle flow rate has...

Страница 21: ...to optimize system performance If you notice that the valve seems to search for the programmed application rate by cycling the pressure up and down continuously reduce the number until the searching i...

Страница 22: ...the display The speed sensor is now properly calibrated NOTE Once the auto calibration mode has been activated no other functions of the 844 are possible until the console receives speed impulses for...

Страница 23: ...e is set press the Program key to advance to the next step The simulated speed will be activated after you exit the system setup mode NOTE Once the sprayer begins moving and the 844 receives actual sp...

Страница 24: ...SECONDS AND THE ENTIRE PROGRAM SYSTEM WILL BE STORED IN THE COMPUTER S MEMORY NOTE For your protection the 844 console will not automatically power down while in the System Setup Mode You must exit p...

Страница 25: ...other display parameters The table at the bottom indicates flow rates in US Gallons Per Minute Liters per Minute Imperial Gallons Per Minute at 40 psi 2 bar for the TeeJet VisiFlo color coded spray ti...

Страница 26: ...pecific Gravity Density Step in the System Setup Mode page 14 press the Auto Manual key When calculations are using the programmed Specific Gravity Density the D symbol will be displayed at the top of...

Страница 27: ...operation and to diagnose spray tip wear Worn tips can contribute to costly chemical waste and inaccurate spraying regardless of your use of a sprayer control Calibration is important and necessary t...

Страница 28: ...le spacing on page 15 The volume measure is dependent on flow meter pulses and is available on flow based models only The lower right of the display window will alternately show the treated area spray...

Страница 29: ...printer has power Simultaneously press and hold the Plus key and Minus key for three seconds or until the printer begins printing When the printer is finished the area and volume counters in the lower...

Страница 30: ...lication Rate and Actual Application Rate Check all components and programming steps related to flow Mechanical B Stalled meter pulses Make sure there is no pressure in the system Remove the flow mete...

Страница 31: ...ve Speed Number in the System Setup Mode page 17 to a slower value Plumb the regulating valve in bypass mode This should allow the regulating valve to operate more in the center of its rotation If you...

Страница 32: ...might be necessary to recalibrate the flow meter Follow the flow meter calibration procedure s on pages 30 32 of this manual E Speed sensor installed incorrectly One or more of the wheel sensor magnet...

Страница 33: ...make sure at least one boom section switch is on and pump exactly n 10 US gallons 38 liters 8 Imperial gallons through the flow meter When the known volume is reached shut the Master boom switch OFF...

Страница 34: ...d flow Step 5 Adjustments If the measured flow does not match the calculated flow the flow meter number may need to be adjusted If the measured flow is higher than the calculated flow the flow meter c...

Страница 35: ......

Страница 36: ...g ease of use Large back lit display shows all spraying information at a glance Color coded tip selection for easy programming Communication Port for PC and GPS interfacing Flow or pressure based regu...

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