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98-70006-ENUS R4

844-E Sprayer Control

ChaptEr 7 - Flow MEtEr Calibration

The flow meter supplied with your system has been calibrated at the factory and under normal circumstances there may be no need to re-calibrate 

it. However, the factory calibration setup may not reflect specific sprayer plumbing. Before spraying actual chemicals, the flow meter should be 

checked for proper calibration. Also, the flow meter is made up of moving parts and can wear over time. If you feel that your flow meter is worn, 

you can re-calibrate your flow meter using the 844 console. To do so, use either of the following methods:

Method 1 – Known Volume

Step 1 – Known Value

Select a known volume of water (n) that you will pump through the flow meter. In these steps, 10 US gallons (38 liters) {8 Imperial gallons} will be 

used as an example. The specific volume you use is not important, although larger volumes generally produce more accurate results.

Step 2 – Programming Calibration Number

Go into the System Setup mode and advance to the flow meter calibration number step (flashing turbine at the top of the display). In this 

programming step, enter (n) 10 US gallons (38 liters) {8 Imperial gallons} as the calibration number. Exit the System Setup mode by pressing and 

holding the key for five seconds.

Step 3 – Resetting Volume Counter

Reset the total volume number that is displayed in the lower right portion of the display. (Display alternates between Ac (Ha) covered and the 

volume sprayed through the flow meter). To reset this number, press and hold the Plus key 

 and Minus key   simultaneously for three (3) 

seconds or until you see the values reset to zero.

Step 4 – Spraying Known Volume

Engage the pump on the sprayer, flip the Master boom section of the 844 to “ON” (make sure at least one boom section switch is on), and pump 

exactly (n) 10 US gallons (38 liters) {8 Imperial gallons} through the flow meter. When the known volume is reached, shut the Master boom switch 

“OFF”.

Step 5 – Entering in New Flow meter Calibration Number

The number that is displayed in the lower right corner of the display is your new flow meter calibration number. Record this number, enter the 

System Setup mode and advance to the flow meter calibration number step. Enter the new value from your test into this step and then exit the 

System Setup mode.

Step 6 – Double-checking the New Value

Double-check your new value by spraying a larger volume of water, such as 100 US gallons (378 liters){83 Imperial gallons} through the flow 

meter. Before spraying the larger volume, make sure to reset the memory counters by depressing and holding the Plus key   and Minus key    

simultaneously for three (3) seconds.

NOTE:    After double checking the new calibration number, if you find that the volume shown on the display of the 844 is more than +/- 3% in error, 

change the flow meter calibration number in the System Setup mode by the % difference it is in error.

Method 2 – Known tip Size Method

Step 1 – Check Tip Size

Determine what size tip is on the sprayer. An actual flow collection should be done on a representative sample to ensure the tips are not worn. To 

do this, set the boom pressure at 40 psi (2 bar). This must be pressure at the tips (i.e. use manual pressure gauge mounted on the boom). Collect 

flow for 1 minute from 1 tip.

Example: xR8004 tip should spray 0.4 gallons in 1 minute (1.29 LPM) {0.32 Imp gal}

Step 2 – Count Tips

Count the total number of tips to be used for measure. You can use 1 boom section, 2 boom sections, etc.

Example: Boom Section 1 has 10 tips

Step 3 – Calculated Flow

Multiply the number of tips to be measured by the size (or individual flow rate) of each tip.

Example: 10 tips x 0.4 gPM (1.29 LPM) {0.32 Imp gPM} = 4gPM (12.9 LPM) {3.2 Imp gPM}

Содержание TeeJet 844-E

Страница 1: ...844 E Sprayer Control User MANUAL Installation Programming and Operating...

Страница 2: ...Mounting The TeeJet 844 Console 7 Console Step 1 Location 7 Console Step 2 Mounting 7 Console Step 3 Power Connection 8 Console Step 4 Connecting Component Cables 9 Connect Step 1 Wiring Layout 10 Co...

Страница 3: ...Counter 19 Simulated Ground Speed 19 Program Specific Gravity 19 Liquid Specific Gravity Density 19 Communications 20 Minimum Pressure 20 Minimum Regulating Pressure Setting 20 Application Setup Mode...

Страница 4: ...EITHER EXPRESSED OR IMPLIED NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS LOSS OF PROFIT LOSS OF USE OR DATA INTERRUPTION OF BUS...

Страница 5: ...ce the display reveals the application rate automatically switches between target and actual pressure speed and area covered Individual Boom Controls give independent control of up to five boom sectio...

Страница 6: ...and 2 are shown as general guidelines to follow when plumbing the 844 components The type of pump used and location of other components can vary from sprayer to sprayer It is important to ensure that...

Страница 7: ...he boom control valves If you choose this location the 844 will need to be properly programmed to reverse the polarity of the valve This step can be found in the System Setup instructions on page 14 W...

Страница 8: ...uction manual of the valves you are using for valve calibration instructions Pressure Transducer The pressure transducer if used should be installed as close to the spray tips as possible Normally thi...

Страница 9: ...errors that are likely to occur from a slipping drive wheel Refer to Figure 5 Proximity Sensor optional An optional proximity sensor is available to use in cases where space is limited or for drive s...

Страница 10: ...n driven wheel The round right angle steel bracket is then secured to the flat bracket with the two U bolts and necessary hardware provided The round right angle bracket is then used to secure the mag...

Страница 11: ...e sensor end cable An adapter cable will be necessary when using most radars and are available through your TeeJet Technologies dealer The 844 will automatically sense if the speed sensor is a wheel s...

Страница 12: ...er boom switch in a convenient location i e on the throttle gear shift or floor switch To install a remote boom switch simply install a switch to the brown wire in the power cable The switch should be...

Страница 13: ...ore installing the sprayer components to be sure the cables are long enough in length from the sensor connections to the 844 console connection If your installation requires longer cables several exte...

Страница 14: ...ong the flow line main frame of the sprayer or wherever the cables can be conveniently secured Avoid any situation where the cables may lay in puddles or come in contact with extreme heat sources Warn...

Страница 15: ...both the flow meter and pressure transducer are not used simultaneously there will be one extra connection on the cable Simply tie this part of the cable back as it will not be used When all connecti...

Страница 16: ...olor Signal Name A Brown Power Out B White Flow Signal C Green Sensor Ground Figure 20 Regulator Connector Regulator Connector Pin No Wire Color Signal Name 1 White Regulation Valve 2 Brown Regulation...

Страница 17: ...amming steps will likely only need to be programmed once to customize the controller to your sprayer For either setup mode if you press and hold the Program key for three 3 seconds your inputs will be...

Страница 18: ...gram Units step again using the key and change back to your desired units Select no again at the Reset Defaults step and exit the program mode by pressing and holding the key for three 3 seconds Senso...

Страница 19: ...inches cm in SI mode If the default value is correct press the Program key to accept the value If the nozzle spacing is different than that shown as a default then add or reduce this number by using t...

Страница 20: ...ow rate will be automatically displayed at 40 psi 2 bar This pressure must be used for determining your tip s flow rate Actual operation pressure is not important When the correct nozzle flow rate has...

Страница 21: ...to optimize system performance If you notice that the valve seems to search for the programmed application rate by cycling the pressure up and down continuously reduce the number until the searching i...

Страница 22: ...the display The speed sensor is now properly calibrated NOTE Once the auto calibration mode has been activated no other functions of the 844 are possible until the console receives speed impulses for...

Страница 23: ...e is set press the Program key to advance to the next step The simulated speed will be activated after you exit the system setup mode NOTE Once the sprayer begins moving and the 844 receives actual sp...

Страница 24: ...SECONDS AND THE ENTIRE PROGRAM SYSTEM WILL BE STORED IN THE COMPUTER S MEMORY NOTE For your protection the 844 console will not automatically power down while in the System Setup Mode You must exit p...

Страница 25: ...other display parameters The table at the bottom indicates flow rates in US Gallons Per Minute Liters per Minute Imperial Gallons Per Minute at 40 psi 2 bar for the TeeJet VisiFlo color coded spray ti...

Страница 26: ...pecific Gravity Density Step in the System Setup Mode page 14 press the Auto Manual key When calculations are using the programmed Specific Gravity Density the D symbol will be displayed at the top of...

Страница 27: ...operation and to diagnose spray tip wear Worn tips can contribute to costly chemical waste and inaccurate spraying regardless of your use of a sprayer control Calibration is important and necessary t...

Страница 28: ...le spacing on page 15 The volume measure is dependent on flow meter pulses and is available on flow based models only The lower right of the display window will alternately show the treated area spray...

Страница 29: ...printer has power Simultaneously press and hold the Plus key and Minus key for three seconds or until the printer begins printing When the printer is finished the area and volume counters in the lower...

Страница 30: ...lication Rate and Actual Application Rate Check all components and programming steps related to flow Mechanical B Stalled meter pulses Make sure there is no pressure in the system Remove the flow mete...

Страница 31: ...ve Speed Number in the System Setup Mode page 17 to a slower value Plumb the regulating valve in bypass mode This should allow the regulating valve to operate more in the center of its rotation If you...

Страница 32: ...might be necessary to recalibrate the flow meter Follow the flow meter calibration procedure s on pages 30 32 of this manual E Speed sensor installed incorrectly One or more of the wheel sensor magnet...

Страница 33: ...make sure at least one boom section switch is on and pump exactly n 10 US gallons 38 liters 8 Imperial gallons through the flow meter When the known volume is reached shut the Master boom switch OFF...

Страница 34: ...d flow Step 5 Adjustments If the measured flow does not match the calculated flow the flow meter number may need to be adjusted If the measured flow is higher than the calculated flow the flow meter c...

Страница 35: ......

Страница 36: ...g ease of use Large back lit display shows all spraying information at a glance Color coded tip selection for easy programming Communication Port for PC and GPS interfacing Flow or pressure based regu...

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