background image

23

98-70006-ENUS R4

844-E Sprayer Control

ChaptEr 4 - opErating inStrUCtionS

Sprayer Checkout

Before spraying, check all connections related to the Sprayer Control 

assembly. Particular attention should be given to the speed sensor to 

be sure the sensor and magnets are in line, and properly secured.

WARNINg:  Whenever you are working around a sprayer or farm 

chemicals, be sure to wear protective clothing and eye 

wear.

Partially fill the sprayer tank with water to flush the system and to make 

a visual check of the spray tips to be sure all tips are delivering a good 

spray pattern. 
Follow these steps, in sequence, being sure the Master Boom Switch is 

in its “off” position:
1.  Be sure the tank shut-off valve is open.
2.  Start the engine, engage pump, and set the rpm to that which will 

be used when spraying.

3.  Switch the computer on by pressing the Program key   on the 

display panel.

4.  Ensure that the spray tips being used match those pre 

programmed.

5.  Turn “on” the toggle switches for each of the spray booms on your 

sprayer.

6.  Press the Auto/Manual key so that the red LED light indicates 

“MAN” mode.

7.  Now, toggle the Master boom switch to “on.”
8.  Adjust the pressure with the Plus key   and/or Minus key  .
9.  While spraying, adjust the pressure with the   key to the system’s 

minimum point.

10. Now press the Plus key   for three (3) seconds. This will move 

the regulating valve to its middle position.

11. Manually adjust the system pressure using a throttle valve in the 

supply line or a manual shutoff valve on a bypass line. Adjust the 

system pressure so that it is close to what your operating pressure 

will be for your application.

12. This ensures a maximum range of automatic adjustment while 

spraying in Auto mode.

At this point, the sprayer will be activated and spray tip performance 

can be visually checked. The pressure adjust keys can be used to raise 

or lower your spraying pressure. To stop spraying, toggle the Master 

boom switch to “off”. 
The above steps provide a quick way to check out your sprayer and 

computerized control system. 

NOTE:  It is recommended that you calibrate your sprayer to prepare 

the unit for operation, and to diagnose spray tip wear. Worn 

tips can contribute to costly chemical waste, and inaccurate 

spraying regardless of your use of a sprayer control. Calibration 

is important and necessary to obtain the benefits associated 

with a computerized sprayer control.

the Spraying operation

You have filled the sprayer tank and have thoroughly mixed the 

chemical(s).Your application rate has been determined as well as the 

spray tip you will be using, with the sprayer data programmed into the 

computer.
1.  Switch the computer on by pressing the Program key   on the 

display panel.

2.  Toggle the boom switches to their “on” position, for each of the 

booms on your sprayer.

3.  Take note of the “numbered” booms on each side of the sprayer, so 

that the appropriate boom can be toggled “off” as necessary.

4.  The Auto/Manual key should be switched to “AUTO.”
5.  In the Auto mode, when the master boom switch is “off”, the target 

application rate as well as the target symbol   will be displayed 

in the console display. When the master boom switch is “on”, the 

actual rate will be displayed and the target symbol   will no 

longer appear.

6. 

On flow based models, the lower right corner of the display will 

alternate displays of the application area  

(“Ac” for acres or “Ha” for hectares) and the total volume applied. 

The display will alternate approximately every three seconds.

7.  While spraying with the master boom switch “on”, the display 

window will always display the actual application rate, vehicle 

speed, pressure and application area covered/total volume applied 

simultaneously.

As you enter the field to the point where you will begin spraying, 

turn the MASTER boom switch to “on” position. This will activate the 

spraying operation. Maintain your usual vehicle speed for spraying. 

Moderate changes in vehicle speed will not affect your application 

rate, because such changes are compensated by automatic pressure 

increases or decreases.
If for any reason you need to stop, turn the MASTER boom switch to 

“off.” 
Alarm warnings can occur momentarily while the pressure regulating 

valve is searching for a new setting after the closing of a boom section 

or other change in normal operation. However, if the alarm stays on for 

a longer time, the valve may have reached its limit and your system will 

be unable to regulate flow beyond the limit.

Содержание TeeJet 844-E

Страница 1: ...844 E Sprayer Control User MANUAL Installation Programming and Operating...

Страница 2: ...Mounting The TeeJet 844 Console 7 Console Step 1 Location 7 Console Step 2 Mounting 7 Console Step 3 Power Connection 8 Console Step 4 Connecting Component Cables 9 Connect Step 1 Wiring Layout 10 Co...

Страница 3: ...Counter 19 Simulated Ground Speed 19 Program Specific Gravity 19 Liquid Specific Gravity Density 19 Communications 20 Minimum Pressure 20 Minimum Regulating Pressure Setting 20 Application Setup Mode...

Страница 4: ...EITHER EXPRESSED OR IMPLIED NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS LOSS OF PROFIT LOSS OF USE OR DATA INTERRUPTION OF BUS...

Страница 5: ...ce the display reveals the application rate automatically switches between target and actual pressure speed and area covered Individual Boom Controls give independent control of up to five boom sectio...

Страница 6: ...and 2 are shown as general guidelines to follow when plumbing the 844 components The type of pump used and location of other components can vary from sprayer to sprayer It is important to ensure that...

Страница 7: ...he boom control valves If you choose this location the 844 will need to be properly programmed to reverse the polarity of the valve This step can be found in the System Setup instructions on page 14 W...

Страница 8: ...uction manual of the valves you are using for valve calibration instructions Pressure Transducer The pressure transducer if used should be installed as close to the spray tips as possible Normally thi...

Страница 9: ...errors that are likely to occur from a slipping drive wheel Refer to Figure 5 Proximity Sensor optional An optional proximity sensor is available to use in cases where space is limited or for drive s...

Страница 10: ...n driven wheel The round right angle steel bracket is then secured to the flat bracket with the two U bolts and necessary hardware provided The round right angle bracket is then used to secure the mag...

Страница 11: ...e sensor end cable An adapter cable will be necessary when using most radars and are available through your TeeJet Technologies dealer The 844 will automatically sense if the speed sensor is a wheel s...

Страница 12: ...er boom switch in a convenient location i e on the throttle gear shift or floor switch To install a remote boom switch simply install a switch to the brown wire in the power cable The switch should be...

Страница 13: ...ore installing the sprayer components to be sure the cables are long enough in length from the sensor connections to the 844 console connection If your installation requires longer cables several exte...

Страница 14: ...ong the flow line main frame of the sprayer or wherever the cables can be conveniently secured Avoid any situation where the cables may lay in puddles or come in contact with extreme heat sources Warn...

Страница 15: ...both the flow meter and pressure transducer are not used simultaneously there will be one extra connection on the cable Simply tie this part of the cable back as it will not be used When all connecti...

Страница 16: ...olor Signal Name A Brown Power Out B White Flow Signal C Green Sensor Ground Figure 20 Regulator Connector Regulator Connector Pin No Wire Color Signal Name 1 White Regulation Valve 2 Brown Regulation...

Страница 17: ...amming steps will likely only need to be programmed once to customize the controller to your sprayer For either setup mode if you press and hold the Program key for three 3 seconds your inputs will be...

Страница 18: ...gram Units step again using the key and change back to your desired units Select no again at the Reset Defaults step and exit the program mode by pressing and holding the key for three 3 seconds Senso...

Страница 19: ...inches cm in SI mode If the default value is correct press the Program key to accept the value If the nozzle spacing is different than that shown as a default then add or reduce this number by using t...

Страница 20: ...ow rate will be automatically displayed at 40 psi 2 bar This pressure must be used for determining your tip s flow rate Actual operation pressure is not important When the correct nozzle flow rate has...

Страница 21: ...to optimize system performance If you notice that the valve seems to search for the programmed application rate by cycling the pressure up and down continuously reduce the number until the searching i...

Страница 22: ...the display The speed sensor is now properly calibrated NOTE Once the auto calibration mode has been activated no other functions of the 844 are possible until the console receives speed impulses for...

Страница 23: ...e is set press the Program key to advance to the next step The simulated speed will be activated after you exit the system setup mode NOTE Once the sprayer begins moving and the 844 receives actual sp...

Страница 24: ...SECONDS AND THE ENTIRE PROGRAM SYSTEM WILL BE STORED IN THE COMPUTER S MEMORY NOTE For your protection the 844 console will not automatically power down while in the System Setup Mode You must exit p...

Страница 25: ...other display parameters The table at the bottom indicates flow rates in US Gallons Per Minute Liters per Minute Imperial Gallons Per Minute at 40 psi 2 bar for the TeeJet VisiFlo color coded spray ti...

Страница 26: ...pecific Gravity Density Step in the System Setup Mode page 14 press the Auto Manual key When calculations are using the programmed Specific Gravity Density the D symbol will be displayed at the top of...

Страница 27: ...operation and to diagnose spray tip wear Worn tips can contribute to costly chemical waste and inaccurate spraying regardless of your use of a sprayer control Calibration is important and necessary t...

Страница 28: ...le spacing on page 15 The volume measure is dependent on flow meter pulses and is available on flow based models only The lower right of the display window will alternately show the treated area spray...

Страница 29: ...printer has power Simultaneously press and hold the Plus key and Minus key for three seconds or until the printer begins printing When the printer is finished the area and volume counters in the lower...

Страница 30: ...lication Rate and Actual Application Rate Check all components and programming steps related to flow Mechanical B Stalled meter pulses Make sure there is no pressure in the system Remove the flow mete...

Страница 31: ...ve Speed Number in the System Setup Mode page 17 to a slower value Plumb the regulating valve in bypass mode This should allow the regulating valve to operate more in the center of its rotation If you...

Страница 32: ...might be necessary to recalibrate the flow meter Follow the flow meter calibration procedure s on pages 30 32 of this manual E Speed sensor installed incorrectly One or more of the wheel sensor magnet...

Страница 33: ...make sure at least one boom section switch is on and pump exactly n 10 US gallons 38 liters 8 Imperial gallons through the flow meter When the known volume is reached shut the Master boom switch OFF...

Страница 34: ...d flow Step 5 Adjustments If the measured flow does not match the calculated flow the flow meter number may need to be adjusted If the measured flow is higher than the calculated flow the flow meter c...

Страница 35: ......

Страница 36: ...g ease of use Large back lit display shows all spraying information at a glance Color coded tip selection for easy programming Communication Port for PC and GPS interfacing Flow or pressure based regu...

Отзывы: