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February 17, 2010

922-275 PYRAMID ROOF

EQUIPMENT MAINTENANCE

INSPECTION FORM

MAKE COPIES OF THIS FORM TO USE FOR INSPECTION

REVIEW THE “MAINTENANCE GUIDE” IN THE APPENDIX TO BETTER UNDERSTAND THE IMPORTANCE OF
MAINTENANCE AND HOW TO DEVELOP A MAINTENANCE SCHEDULE.

DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED.

INCLUDE DATES AND SIGNATURES

Inspection Checklist

Recommended

Frequency

Grade

(Pass/Fail/NA)

Date

Inspected

Date Repairs

Completed

Inspect Brackets

Weekly

Inspect Hardware

Weekly

Inspect Plastic Components

Weekly

Inspect Finish

Monthly

Inspect Slide Surface and for standing water

Monthly

Inspect Footing

Yearly

Inspect Surfacing

Daily

Inspector: _______________________ Signature: ___________________________________ Date: ___________________________

Maintenance Record

Part

Problem

Corrective Action

Date

Содержание QUICK SHIP 1 MODIFIED

Страница 1: ...012 3 4 5 2 67 8 9 8 0 5 4 6 72 2ABCDB EBCF GHB BIGJEB KCILCA MBNOEB MBPJIIJIP JIDGCAACGJOI...

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Страница 3: ...de 2 28 11 V C_OUTLINE V1 0211 2 TAB SECTION INDEX 1 3D AND 2D DRAWINGS 2 INSTALLATION GUIDE 3 INSTALLATION STEPS 4 COMPONENT INSTALLATION 5 APPENDIX 6 ORIGINAL COMPONENT MAINTENANCE FORMS 7 COMPLETED...

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Страница 7: ...QUICK SHIP 1 MODIFIED Installation Guide...

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Страница 9: ...ortsPlay Date Drawn By SportsPlay SportsPlay SportsPlay SportsPlay E Barron 00 00 10 Drawing Number 911 250 ASTM Compliant CPSC Compliant 5642 Natural Bridge Size 9 X 10 Use Zone 21 X 22 Age Group 2 1...

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Страница 11: ...ortsplayinc com Project QS1_MOD Distributor SportsPlay Date Drawn By SportsPlay SportsPlay SportsPlay SportsPlay E Barron 00 00 10 Drawing Number 911 250 ASTM Compliant CPSC Compliant 5642 Natural Bri...

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Страница 13: ...sportsplayinc com Project QS1_MOD Distributor SportsPlay Date Drawn By SportsPlay SportsPlay SportsPlay SportsPlay E Barron 00 00 10 Drawing Number 911 250 ASTM Compliant CPSC Compliant 5642 Natural B...

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Страница 15: ...tsPlay recommends carefully unpacking the unit and taking an inventory before storing the equipment Care should be taken with all powder coated and thermoplastic coated parts to prevent damage to the...

Страница 16: ...phalt or packed earth may result in serious injury or death from falls These labels must be installed on vertical posts as per ASTM F1487 Instructions for the placement of these labels are included in...

Страница 17: ...formation and Public Affairs Washington DC 20207 USA Call 1 800 638 2772 US and Canada only Call 301 504 0990 Direct Link http www cpsc gov For a copy of either the standard for surfacing ASTM F1292 o...

Страница 18: ...w hammer Large dead blow rubber hammer Small sledgehammer to use in blocking the posts Vise grips various sizes and styles Strong and sturdy step ladders Socket set s 1 2 3 8 drive Extension cords pow...

Страница 19: ...n the appendix of this instruction booklet If a part is missing or damaged the playground must be put out of service while the part is replaced Lack of maintenance will result in premature wear reduce...

Страница 20: ...nary equipment may overlap If the deck height for that equipment is no more than 30 above the protective surfacing the use zone is 6 The use zone for adjacent stationary equipment may overlap If the d...

Страница 21: ...Value Series Installation Guide 2 28 11 V C_OUTLINE V1 0211 14 Installation Punch List Footing Layout Example...

Страница 22: ...n the next page 2 Once the decks are in the desired location within the play area and the decks are flush with each other mark the locations of the post by inserting a stake into the center of each po...

Страница 23: ...nuing 2 NEVER LEAVE THE INSTALLATION SITE UNATTENDED WITHOUT ROPING OFF THE AREA AND EQUIPMENT INSTALLING ALL HARDWARE SECURING TOOLS AND EQUIPMENT AND COVERING OPEN HOLES WITH A RIGID MATERIAL PLYWOO...

Страница 24: ...cturers directions Fill holes too about 2 below the surface with concrete Once the hole has been filled with concrete slope the top of the concrete down and away from the post to keep water from seepi...

Страница 25: ...ping screws Installation Always install the brackets with the set screw facing down refer to the drawing on the right Always install the rubber gasket with the brackets After you have installed the br...

Страница 26: ...Bolt Deck While two people position and hold the deck in place insert the deck bolt and washer through the deck and into the factory installed nut on the post To ensure proper placement refer to the...

Страница 27: ...inning If you are mocking up components with the intention of removing the hardware at some point you may want to apply lubricating oil to the hardware Stainless steel hardware has a tendency to seize...

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Страница 29: ...or broken equipment Do not allow children to play on broken equipment or equipment with missing components Make sure there are no unsafe modifications especially ropes tied to equipment Remove all un...

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Страница 31: ...Value Series Installation Guide 2 28 11 V C_OUTLINE V1 0211 22 COMPONENT INSTALLATION INSTRUCTIONS...

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Страница 33: ...d MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A mainte...

Страница 34: ...ION INSTRUCTION PARTS LIST ID PART DESCRIPTION QTY 1 913 242 Square Deck 46 1 2 126 707BPS 3 8 x1 1 2 Button Head Bolt 4 3 316 601 3 8 Flat Washer 4 NOTE Keep a copy of these instructions on file to a...

Страница 35: ...March 10 2014 3 912 242 SQUARE DECK 46 INSTALLATION INSTRUCTION...

Страница 36: ...m Stainless Steel hardware can occasionally be difficult to use particularly if you need to take them out to make an adjustment It is recommended that you add a drop of oil to bolts that may have to b...

Страница 37: ...8 x1 1 2 Button Head Bolt 2 with one 3 8 Flat Washer 3 installed on the bolt inserts it through the factory punched slot in the Square deck The bolt then threads into the factory installed nut in the...

Страница 38: ...set back fill dirt over the footing holes inspect the area and components for tools hazardous debris and sharp edges Verify all components are installed and all hardware is tight and then install the...

Страница 39: ...F1292 is required MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected fre...

Страница 40: ...t Bracket 4 5 905 208 Attachment Bracket Gasket 4 6 905 526 Self Tapping Screws 16 7 126 703 3 8x1 Button Head Bolt 4 8 316 601 3 8 Flat Washers 16 9 126 702bps 3 8 x 3 4 Button Head Bolt 4 10 196 807...

Страница 41: ...cutaway views to the right If the Play structure is installed on an unlevel grade you must adjust the footing depth to accommodate the grade For instance if the grade for this component is 1 higher t...

Страница 42: ...March 10 2014 4 922 126 3 3 TRIPLE RAIL SLIDE INSTALLATION INSTRUCTION...

Страница 43: ...ling the holes in the post when attaching a four hole bracket with a number 7 drill bit This will make the attachment of the four hole bracket with the self tapping screws easier and it will prevent d...

Страница 44: ...encing the footing cutaway drawings on page 3 the footing layout and elevation views on page 4 of this components instruction set along with the main footing diagram on page 5 of the installation guid...

Страница 45: ...of the playground posts This mark represents the attachment point for the top of the slide guard reference the front view drawing on page 2 __8 Slide all four of the four hole attachments brackets on...

Страница 46: ...ground is level you can add the concrete to the footing holes Be sure to use concrete with a minimum 2 500 psi and mix the concrete per the manufacturer s directions before you pour it into the footin...

Страница 47: ...specification F1292 is required MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipmen...

Страница 48: ...Bracket Gasket 2 4 905 526 Self Tapping Screw 8 5 196 807 3 8 x3 8 Set Screw 2 6 126 703 3 8 x1 Button Head Bolt 2 7 316 601 3 8 Flat Washer 4 8 226 602 3 8 Lock Nut 2 9 116 538 5 16 x1 Button Head Bo...

Страница 49: ...g your footing hole 1 deeper You must place the bottom of the post on a suitable flat blocking material to prevent it from sinking further into the soil We recommend you use a brick block of wood or s...

Страница 50: ...March 11 2014 4 922 120 3 CORKSCREW 3 DECK INSTALLATION INSTRUCTION...

Страница 51: ...s easier and it will prevent damage to the screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be d...

Страница 52: ...sure that the attachment stub is facing away from the deck you are installing the Corkscrew Climber on You will need the Arch Wall 12 two Four Hole Attachment Brackets 2 two Attachment Bracket Gaskets...

Страница 53: ...holes in the post with a 7 drill bit by marking the hole locations with a dry erase marker after you have put the guard wall into position Install the Self Tapping Screws into the holes you have dril...

Страница 54: ...footing holes Be sure to use concrete with a minimum 2 500 psi and mix the concrete per the manufacturer s directions before you pour it into the footing hole Once the footing has been filled with co...

Страница 55: ...nce with ASTM specification F1292 is required MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and...

Страница 56: ...913 402 Four Hole Attachment Bracket 4 3 905 208 Attachment Bracket Gasket 4 4 905 526 Self Tapping Screw 16 5 196 807 3 8 x3 8 Set Screw 4 6 126 703 3 8 x1 Button Head Bolt 4 7 316 601 3 8 Flat Washe...

Страница 57: ...ew head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularly if you need to ta...

Страница 58: ...l Vertical Climber Protective Barrier You will need the Rung Ladder 1 the Arch Wall 9 four Four Hole Attachment Brackets 2 four Attachment Bracket Gaskets 3 sixteen Self Tapping Screws 4 four 3 8 x3 8...

Страница 59: ...sier to install the self tapping screws if you pre drill the holes in the post with a 7 drill bit by marking the hole locations with a dry erase marker after you have put the guard wall into position...

Страница 60: ...March 19 2014 6 922 116 3 3 VERTICAL CLIMBER PROTECTIVE BARRIER INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Страница 61: ...AINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenan...

Страница 62: ...4 7 905 526 Self Tapping Screws 16 8 905 803 Corner Bracket 3 9 316 501 5 16 Washers 10 10 116 529 5 16 x3 4 Button Head Bolt 10 11 216 512 5 16 x1 Button Head Nut 10 12 316 601 3 8 Flat Washer 32 13...

Страница 63: ...r slide leg on a suitable flat blocking material to prevent it from sinking further into the soil We recommend you use a brick block of wood or several inches of gravel The footing depth does not incl...

Страница 64: ...September 17 2014 4 912 807 SAND WATER PANEL INSTALLATION INSTRUCTION...

Страница 65: ...four hole bracket with the self tapping screws easier and it will prevent damage to the screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them...

Страница 66: ...Gaskets 6 sixteen Self Tapping Screws 7 three 3 8 x 1 1 4 Button Head Bolt 13 seven 3 8 Flat Washer 12 four 5 16 x 1 Button Head Nut 11 First you will need to locate the posts that the panel attaches...

Страница 67: ...lat Washer 12 three 3 8 x1 1 4 Button Head Bolt 13 Attach the support legs to the bubble basin 2 with the bolt and flat washer passing through the basin and into the support leg One end of the support...

Страница 68: ...Flat Washer 12 sixteen 3 8 x 1 1 4 Button Head Bolt 13 sixteen 3 8 T Nuts 14 and sixteen Rubber Washers 16 Place the acrylic domes into the bubble basin drain facing the ground Each bolt will need a 3...

Страница 69: ...uired MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A ma...

Страница 70: ...anel Attachment Bracket 4 3 905 208 Gasket for Attachment Bracket 4 4 905 526 Self Tapping Screws 16 5 316 501 5 16 Flat Washer 4 6 116 529 5 16 x3 4 Button Head Bolt 4 7 216 512 5 16 x1 Button Head B...

Страница 71: ...s easier and it will prevent damage to the screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be d...

Страница 72: ...ions before beginning __2 Unpack organize and identify all components Be sure to place all painted components on a protective surface cardboard cloth etc to prevent damage __3 Locate placement of pane...

Страница 73: ...crews with the attachment bracket gasket between the post and the attachment bracket SEE DETAIL A TIP It s easier to install the self tapping screws if you pre drill the holes in the post with a 7 dri...

Страница 74: ...5 5 four 16x3 4 button head bolt 6 four 5 16x1 button head nuts 7 four 3 8 flat washers and locktite Lift the panel up to the panel attachment brackets and secure it with the hardware listed in this...

Страница 75: ...ed MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maint...

Страница 76: ...IPTION QTY 1 435 635 Pyramid Roof 1 2 913 430 Roof Bracket 4 3 516 200 Zip Togglers 12 4 116 608 3 8 x 2 Button Head Bolts 8 5 316 601 3 8 flat Washers 8 6 905 526 Self Tapping Screws 4 NOTE Keep a co...

Страница 77: ...screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularly if you need to...

Страница 78: ...placement of the Pyramid Roof See top down view of your instruction booklet __4 Temporarily set the Roof Brackets and Pyramid Roof in place You will need to set each of the four Roof Brackets 2 on th...

Страница 79: ...Now that you have the Pyramid Roof lined back up with the Roof Brackets Install the 3 8 x 2 Button Head Bolt 4 with a 3 8 Flat Washer 5 in on it through the Roof Bracket and into the Pyramid Roof Do n...

Страница 80: ...April 30 2014 6 912 275 PYRAMID ROOF INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Страница 81: ...VALUE SERIES INSTALLATION APPENDIX 4 2 10 M C_APPENDIX V1 0410 1 INSTALLATION APPENDIX...

Страница 82: ......

Страница 83: ...tions for a cutaway drawing __4 Clean off any concrete that may have splashed onto equipment before it dries __5 After the concrete has set for a minimum of 48 hours refer to manufacturers instruction...

Страница 84: ...ntify the proper location The image to the right shows the proper placement for the labels on the playground post With the exception of the surfacing labels all labels must be placed between 48 and 60...

Страница 85: ...re that you have a copy of each sheet for each component on your playground If you require additional maintenance sheets simply contact your distributor for a new copy All documents that have been inc...

Страница 86: ...factures ex main posts labels four hole brackets footings etc The other type of component maintenance forms is specific to the components found on your playground specific slide climber etc Each compo...

Страница 87: ...VALUE SERIES INSTALLATION APPENDIX 4 2 10 M C_APPENDIX V1 0410 6 ORIGINAL INSPECTION AND MAINTENANCE FORMS...

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Страница 89: ...are in place ___No open crush or shearing points on moving parts ___Inspect and remove or fix all trip hazards rocks or exposed footings ___No loose or missing hardware ___Moving parts example swings...

Страница 90: ...you need to order replacement tools since most hardware is tamper resistant Inspect all posts for the following Verify that all hardware is in place and secure o Bolts Nuts Snug tight and then tighten...

Страница 91: ...t concrete for cracks or loose supports o If cracked footings or loose supports are found you must excavate the soil around the concrete remove the concrete and pour a new footing Replace or move the...

Страница 92: ...DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed...

Страница 93: ...labels are not worn There are Manufactures id age group and warning labels labels 1 3 on the drawing to the right on all four sides at eye level Each post shall have a surfacing level label label 4 on...

Страница 94: ...A MAINTENANCE SCHEDULE DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected...

Страница 95: ...re should you discover a post is not secure Inspect paint for damage if damaged o If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried p...

Страница 96: ...NT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspec...

Страница 97: ...d block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surfa...

Страница 98: ...LE DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Complet...

Страница 99: ...f a crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be re...

Страница 100: ...L AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Weekly Inspect Hardware Weekly Ins...

Страница 101: ...racks If a crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs t...

Страница 102: ...CE SCHEDULE DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repair...

Страница 103: ...a crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be rep...

Страница 104: ...ULE DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Comple...

Страница 105: ...ace all missing hardware Block off access to equipment if necessary Welds Inspect all welds for cracks If a crack is found block access to the playground and contact your distributor for replacement p...

Страница 106: ...CTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Weekly In...

Страница 107: ...e all missing hardware Block off access to equipment if necessary Welds Inspect all welds for cracks If a crack is found block access to the playground and contact your distributor for replacement par...

Страница 108: ...ONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Weekly Inspe...

Страница 109: ...crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repai...

Страница 110: ...ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Weekly Inspect Hardware Weekly Inspect...

Страница 111: ...VALUE SERIES INSTALLATION APPENDIX 4 2 10 M C_APPENDIX V1 0410 8 COMPLETED INSPECTION AND MAINTENANCE FORMS...

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