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Instruction manual for Water-cooled Air Compressor HV2/210 - 12 -

T.4. Clearances

Suction valve LP Lifting height

(mm)............. : 1.2

Pressure valve LP Lifting height

(mm)............. : 1.2

Suction valve HP Lifting height

(mm)............. : 1.1

Pressure valve HP Lifting height

mm) .............. : 1.4

Cylinder/piston clearance LP

(mm)............. : 0.35

Cylinder /piston clearanse HP

(mm)............. : 0.25

Piston/cylinder head clearance LP (mm)............. : 1.4 - 1.8

Piston cylinder head clearance HP (mm)............. : 1.4 - 1.8

Crankshaft/guide bearing end clearance (mm) .... : 0.3 - 0.5

Main bearing/shaft clearance

(mm)............. : 0.08 - 0.12

Crankshaft bearing play

(mm)............. : 0.08 - 0.11

Gudgeon pin bearing play

(mm)............. : 0.03 - 0.04

T.5. Piston rings

Pressure stage

Piston illustration (F.5.)......................................... :

Number of compressor rings ................................ :

Number of scraper rings....................................... :

Number of oil rings ............................................... :

Min. end clearance S (mm) .................................. :

0.80

0.35

Max. end clearance S (mm) ................................. :

1.05

0.55

Wear limit S (mm) ................................................ :

2.05

1.55

T.6. General data

Number of cylinders

..................... :

Cylinder diameter LP

(mm) ............ :

210

Cylinder diameter HP

(mm) ............ :

Stroke

(mm) ............ :

110

Crankpin diameter

(mm) ............ :

Crankshaft diameter at bearing

(mm) ............ :

Gudgeon pin diameter LP

(mm) ............ :

Gudgeon pin diameter HP

(mm) ............ :

Number of valves LP

..................... :

Number of valves HP

..................... :

Oil capacity of sump

(litres) .......... :

Содержание HV2/210

Страница 1: ...dustri sperre com Sperre Rotterdam BV Tel 31 180 463 299 Fax 31 180 463 264 E mail rotterdam sperre com Sperre Asia PTE LTD Tel 65 763 63 00 Fax 65 763 18 11 E mail asia sperre com Sole suppliers of g...

Страница 2: ...ce of the equipment Keep the compressor in good mechanical order and remember that proper preventive maintenance of the equipment will reduce the risk of damage and unnecessary shutdowns The manufactu...

Страница 3: ...he low pressure stage LP and the second is the high pressure stage HP Air circulation through the compressor is shown in Fig 3 The letters indicate A Suction filter B LP suction valve C LP delivery va...

Страница 4: ...n in Fig 4 Use vernier callipers or inside micrometer callipers to check the distance W Fig 4 This should be the same around the whole circumference of the coupling Using a micrometer A check the radi...

Страница 5: ...f cooling water temperature However additional regular checking of operation and automatic functions is recommended Some water form the compressed air will always condence in the system The compressor...

Страница 6: ...es require maintenance too frequently Possible cause Remedy Overheating Check cooling water circulation and temp Inspect coolers and clean if necessary Dirty intake air Check suction filter Inferior l...

Страница 7: ...important to adapt the maintenance schedule to the experience of the individual operator Maintenance Maintenance intervals routine Daily A Every 500 hours B Every 1000 hours C Every 3000 hours D Ever...

Страница 8: ...eck them carefully IMPORTANT Never use sharp implements on sealing surfaces and plate parts C Replace all parts that are worn or even slightly scored Check that all guide pins are in order Maximum wea...

Страница 9: ...il BP ENERGOL RC 68 BP ENERSYN RX 100 CASTROL AIRCOL PD 100 CASTROL AIRCOL SN 100 CALTEX RPM COMPR OIL 68 CHEVRON HD COMPR OIL 100 ESSO EXXON EXXCOLUB 77 DAPHNE MARINE COMPRESSOR 100 FINA EOLAN AC ELF...

Страница 10: ...one coupling half Dismantle the coupling A Loosen the nuts on each coupling half and give each one a sharp tap with a hammer before removing them completely This will cause the bolts to loosen from th...

Страница 11: ...O rings type OF special quality Use only manufacturer s spares To remove the tube bundle first loosen the cooler covers at both ends The whole bundle can then be withdrawn by means of two guide rods...

Страница 12: ...ended limit switch setting for lube oil pressure safety stop 0 8 bars Normal working pressure one stage 0 10 bars 1 5 3 5 bars Normal working pressure one stage 10 35 bars 4 0 6 0 bars Maximum working...

Страница 13: ...bearing shaft clearance mm 0 08 0 12 Crankshaft bearing play mm 0 08 0 11 Gudgeon pin bearing play mm 0 03 0 04 T 5 Piston rings Pressure stage LP HP Piston illustration F 5 B A Number of compressor r...

Страница 14: ...oil pump 3583 1 Valve spring lub oil pump 3606 1 Adjusting screw lub oil pump 3634 1 Oil level gauge glas 3643 1 Pressure gauge board 3654 2 Cooler unit 3677 1 Key Part Qty Description No 3696 3 Cap...

Страница 15: ...bolt 4523 1 Coupling disk 4624 4 Screw non return valve flange 4673 2 Screw gudgeon pin bearing 7591 1 Cooler cover Pos 2 7593 1 Cooler cover Pos 4 7595 1 Separator 7609 1 Cyclone pipe 7620 6 Stud co...

Страница 16: ...Fig 1 Instruction manual for Water cooled Air Compressor HV2 210 15...

Страница 17: ...Instruction manual for Water cooled Air Compressor HV2 210 16...

Страница 18: ...Instruction manual for Water cooled Air Compressor HV2 210 17...

Страница 19: ...Instruction manual for Water cooled Air Compressor HV2 210 18...

Страница 20: ...HV2 200 HV2 210 HV2 219 NOV 2001 Low pressure suction valve Low pressure delivery valve High pressure suction valve High pressure delivery valve...

Страница 21: ...73 7651 7591 4271 3927 4416 7655 7595 4202 4238 4240 4198 7620 3932 7657 7660 7659 7665 4296 3519 3505 3533 3398 3468 3486 4204 4238 4624 3716 4053 4433 1366 3906 2998 7609 3906 4240 7747 7593 3932 76...

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