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Instruction manual for Water-cooled Air Compressor  HV2/210                                 - 3 -

2.2. Safety equipment

The compressor is fitted with two safety valves, one after the first-stage compression and the other after second-
stage compression.

The safety valves, which are set at the factory in accordance with the working pressure specified by the
customer, ensure that the pressure does not exceed the limit for which the compressor and the compressed air
system are dimensioned.

The cylinder block cooling jacket is fitted with a safety plate which will be blow out if the cooling water is
subjected to excessive pressure. Use only manufacturer's genuine safety plates to replace blown plates.

A pressure switch is generally included in the automatic control system. This serves to stop the compressor if the
lube oil pressure falls belowe a predetermined minimum.

3. INSTALLATION AND OPERATION

3.1. Installation instructions

Every compressor unit is supplied complete with drawings and specifications showing its dimensions and
attachment points. The customer also receives installation instructions giving recommendations for the
installation of equipment and piping.

The compressor unit should be installed in a location where the air is not excessively warm. Warm intake air
reduces the capacity of the compressor. Normally, the ambient temperature for electrical equipment should not
exceed 45

o

C. The compressor unit bedplate should lie plane to its foundation. After the unit is installed, check

the alignment of compressor and motor. The procedure is shown in Fig.4.

Use vernier callipers or inside micrometer callipers to check the distance (W) (Fig.4). This should be the same
around the whole circumference of the coupling.

Using a micrometer (A), check the radial misalignment between the coupling halves as shown in Fig.4. The
maximum micrometer reading (A) should be as illustrated in Fig. 4.

Even if the unit has been installed on vibration dampers, an alignment check is to be recommended after
installation.

Piping should be so installed that there is no risk of water pockets.

Other equipment should not be installed around the compressor unit in such a way that inspection and
maintenance operations may be hampered.

3.2. Cooling water systems

It is of the greatest importance to the operation and life of the compressor that a good and reliable supply of
cooling water is ensured. The quantities of cooling water required are given in Table T.1. These specifications
apply to both seawater and freshwater cooling.

Whether the compressor is connected to a central cooling system or has its own separate cooling water pump, it
is important to ensure that the cooling water is circulating properly. In this connection it is not sufficient simply to
check that the compressor pressure gauge is registering cooling water pressure.

If the cooling water feed temperature is too low, increased internal condensation may result. If this is the case,
the cooling water temperature should be increased. If the temperature cannot be increased by recirculation,
condensation can be reduced by reducing  the supply of cooling water.

The cylinder block cooling jacket is equipped with a thermometer for the monitoring of cooling water temperature.

Recommended cooling water temperatures are given in Table T.2

.

Содержание HV2/210

Страница 1: ...dustri sperre com Sperre Rotterdam BV Tel 31 180 463 299 Fax 31 180 463 264 E mail rotterdam sperre com Sperre Asia PTE LTD Tel 65 763 63 00 Fax 65 763 18 11 E mail asia sperre com Sole suppliers of g...

Страница 2: ...ce of the equipment Keep the compressor in good mechanical order and remember that proper preventive maintenance of the equipment will reduce the risk of damage and unnecessary shutdowns The manufactu...

Страница 3: ...he low pressure stage LP and the second is the high pressure stage HP Air circulation through the compressor is shown in Fig 3 The letters indicate A Suction filter B LP suction valve C LP delivery va...

Страница 4: ...n in Fig 4 Use vernier callipers or inside micrometer callipers to check the distance W Fig 4 This should be the same around the whole circumference of the coupling Using a micrometer A check the radi...

Страница 5: ...f cooling water temperature However additional regular checking of operation and automatic functions is recommended Some water form the compressed air will always condence in the system The compressor...

Страница 6: ...es require maintenance too frequently Possible cause Remedy Overheating Check cooling water circulation and temp Inspect coolers and clean if necessary Dirty intake air Check suction filter Inferior l...

Страница 7: ...important to adapt the maintenance schedule to the experience of the individual operator Maintenance Maintenance intervals routine Daily A Every 500 hours B Every 1000 hours C Every 3000 hours D Ever...

Страница 8: ...eck them carefully IMPORTANT Never use sharp implements on sealing surfaces and plate parts C Replace all parts that are worn or even slightly scored Check that all guide pins are in order Maximum wea...

Страница 9: ...il BP ENERGOL RC 68 BP ENERSYN RX 100 CASTROL AIRCOL PD 100 CASTROL AIRCOL SN 100 CALTEX RPM COMPR OIL 68 CHEVRON HD COMPR OIL 100 ESSO EXXON EXXCOLUB 77 DAPHNE MARINE COMPRESSOR 100 FINA EOLAN AC ELF...

Страница 10: ...one coupling half Dismantle the coupling A Loosen the nuts on each coupling half and give each one a sharp tap with a hammer before removing them completely This will cause the bolts to loosen from th...

Страница 11: ...O rings type OF special quality Use only manufacturer s spares To remove the tube bundle first loosen the cooler covers at both ends The whole bundle can then be withdrawn by means of two guide rods...

Страница 12: ...ended limit switch setting for lube oil pressure safety stop 0 8 bars Normal working pressure one stage 0 10 bars 1 5 3 5 bars Normal working pressure one stage 10 35 bars 4 0 6 0 bars Maximum working...

Страница 13: ...bearing shaft clearance mm 0 08 0 12 Crankshaft bearing play mm 0 08 0 11 Gudgeon pin bearing play mm 0 03 0 04 T 5 Piston rings Pressure stage LP HP Piston illustration F 5 B A Number of compressor r...

Страница 14: ...oil pump 3583 1 Valve spring lub oil pump 3606 1 Adjusting screw lub oil pump 3634 1 Oil level gauge glas 3643 1 Pressure gauge board 3654 2 Cooler unit 3677 1 Key Part Qty Description No 3696 3 Cap...

Страница 15: ...bolt 4523 1 Coupling disk 4624 4 Screw non return valve flange 4673 2 Screw gudgeon pin bearing 7591 1 Cooler cover Pos 2 7593 1 Cooler cover Pos 4 7595 1 Separator 7609 1 Cyclone pipe 7620 6 Stud co...

Страница 16: ...Fig 1 Instruction manual for Water cooled Air Compressor HV2 210 15...

Страница 17: ...Instruction manual for Water cooled Air Compressor HV2 210 16...

Страница 18: ...Instruction manual for Water cooled Air Compressor HV2 210 17...

Страница 19: ...Instruction manual for Water cooled Air Compressor HV2 210 18...

Страница 20: ...HV2 200 HV2 210 HV2 219 NOV 2001 Low pressure suction valve Low pressure delivery valve High pressure suction valve High pressure delivery valve...

Страница 21: ...73 7651 7591 4271 3927 4416 7655 7595 4202 4238 4240 4198 7620 3932 7657 7660 7659 7665 4296 3519 3505 3533 3398 3468 3486 4204 4238 4624 3716 4053 4433 1366 3906 2998 7609 3906 4240 7747 7593 3932 76...

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